Related Manuals for Hayter 396C
Summary of Contents for Hayter 396C
- Page 1 Ranger 53 Pro CODE 396C OWNER'S HANDBOOK (English Version) FROM SERIAL NO: 396C001001 HANDBOOK: 396010 (Rev.0.) Issue : 01.11.04...
- Page 3 1ST Year (12 months) 1ST Year (12 months) Owner’s Name: We certify that this service has been carried out by an Authorised Hayter Serial Number: Service Dealer Date: Date: Note for dealer: Please retain this voucher for your records. 2nd Year (24 months) 2nd Year (24 months) Owner’s Name:...
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Page 5: Table Of Contents
CONTENTS Page No. CONTENTS INTRODUCTION. WARRANTY. SAFETY PRECAUTIONS. 1.6 - 1.9 Decals SPECIFICATIONS. 1.10 ASSEMBLY INSTRUCTIONS. 1.11 General assembly. 1.11 Assembling the mower for the first time. 1.12 - 1.14 STARTING THE ENGINE. 1.15 Before starting the engine. 1.15 - 1.16 Starting the engine. -
Page 6: Introduction
Read and understand this handbook prior to operating your machine for the first time. Make sure you are familiar with all the controls and points of regular maintenance. If you have any doubts, consult your Hayter authorised dealer who will be pleased to give you assistance. -
Page 7: Warranty
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover for minor mechanical adjustments unless they are due to defective material or workmanship. - Page 8 SAFETY PRECAUTIONS SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED. WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.
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Page 9: Safety Precautions
A damaged cutterbar must be replaced immediately with a genuine Hayter replacement part. Cutterbars which are slightly worn can be resharpened. Ensure that both cutting edges are resharpened equally to maintain balance. - Page 10 SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued. Operation continued: Start the engine carefully, with feet well away from the cutterbar. Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry a mower while the engine is running. Stop the engine and disconnect the spark plug lead: - Before clearing blockages or unclogging the discharge chute.
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Page 11: Decals
Check the grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety. Use genuine Hayter parts only. If the fuel tank has to be drained, it is essential that this be done outdoors. -
Page 12: Specifications
1.10 1.10 SPECIFICATIONS SPECIFICATIONS MODELS CODE 396 (SG56 RC VAR PRO) Engine Briggs & Stratton Intek Edge 60 Engine type 121602-0315-E1 Engine / cutterbar speed 2900 rpm Fuel type Unleaded petrol. Fuel capacity 1.5 litres Oil type SAE 30 engine oil Oil sump capacity 0.6 litres Cutting width... -
Page 13: Assembly Instructions
1.11 1.11 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS SAFETY NOTICE Before using the mower, read this owners handbook carefully. Pay particular attention to the safety precautions. MS001 GENERAL ASSEMBLY Spark Plug Lead. Primer Bulb. Engine Cover. Air Filter. Fuel Filler Cap. Oil Filler Cap & Dipstick. Height of Cut Lever. -
Page 14: Assembling The Mower For The First Time. 1.12
Handlebar Lower RH have been supplied correctly. Refer to the delivery checklist Coach Bolt opposite and the general assembly. If any items are missing, Washer contact your local authorised Hayter Dealer. Handlebar Support LH Handlebar Support RH Large Knob Upper Handlebar... - Page 15 ASSEMBLY INSTRUCTIONS 1.13 1.13 ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. Assemble the grassbag: Insert metal frame into grassbag fabric and clip into position. Push grassbag flap onto frame to fix in position. WARNING - PREVENT ACCIDENTS: Always ensure grassbag flap is securely fitted and in good condition.
- Page 16 1.14 ASSEMBLY INSTRUCTIONS 1.14 ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. Check all fasteners are secure. CS015 Check engine stop lever operation: Operate the engine stop lever several times. Ensure that the cable moves freely and that the lever returns automatically to the engine stop position when released.
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Page 17: Starting The Engine
STARTING THE ENGINE 1.15 1.15 BEFORE STARTING THE ENGINE IMPORTANT - PREVENT ENGINE DAMAGE: The engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before start- ing the engine. CS233 Oil recommendations: Always use high quality detergent oil classified "For service SE, SF, SG"... - Page 18 1.16 1.16 STARTING THE ENGINE BEFORE STARTING THE ENGINE Continued. Fuel recommendations: Always use clean, fresh unleaded petrol. Purchase fuel in quantities which can be used within 30 days. Never mix oil with petrol. For added engine protec- tion Briggs & Stratton recommend the use of their fuel addi- tive which is available from an authorised Briggs &...
- Page 19 STARTING THE ENGINE 1.17 1.17 STARTING THE ENGINE Operate the primer bulb: Push on the primer bulb 5 times at two second intervals to provide the extra fuel to start the engine after assembling the mower for the first time. In normal use, push on the primer bulb 3 times at two second intervals to provide the extra fuel required to start a cold engine.
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Page 20: Stopping The Engine
1.18 STOPPING THE ENGINE 1.18 STOPPING THE ENGINE Stopping the engine: Disengage the engine stop lever by re- leasing the engine stop lever. STOP CS215 Emergency stop: If the engine stop lever fails, disconnect the spark plug lead to stop the engine. STOP CS229 1. -
Page 21: Operating The Mower
1.19 OPERATING THE MOWER 1.19 SAFETY NOTICE Continued WARNING: PREVENT ACCIDENTS Before mowing, thoroughly inspect the area where the mower is to be used and remove all stones, sticks, wires, bones and other foreign objects, which when contacted by the mower cutterbar could become dangerous projectiles. -
Page 22: Travel
OPERATING THE MOWER 1.20 1.20 TRAVEL Forward Travel: Hold the handlebar and operate the clutch lever to power the mower in a forward direction. Release the clutch lever to stop the mower from travelling in a forward direction CS216 Speed Control: Travel speed can be altered by selecting a different position on the ground drive speed control lever. -
Page 23: Mowing With Grass Collection
1.21 OPERATING THE MOWER 1.21 MOWING WITH GRASS COLLECTION The grassbag is designed to collect grass clippings. To achieve best grass collection performance, mow in dry operating conditions. Recognise that when the grassbag is full the airflow stops and the grassbag deflates. -
Page 24: Mowing Without Grass Collection
1.22 1.22 OPERATING THE MOWER MOWING WITHOUT GRASS COLLECTION To mow without collecting the grass clippings, remove the grassbag and operate the mower with the rear deflector in its lowest position. CS222 WARNING - PREVENT ACCIDENTS : ALWAYS check the condition of the rear deflector for signs of damage. -
Page 25: Cutterbar Operation
WARNING - PREVENT ACCIDENTS : DO NOT operate the mower if the cutterbar fails to stop within three seconds. Return the mower to your Hayter dealer for exami- nation and repair. The cutterbar is driven by the engine via a friction device to help prevent damage occurring to the cutting mechanism when a hid- den obstruction or overload is encountered. -
Page 26: Mowing And Grass Care Tips. 1.23
OPERATING THE MOWER 1.24 1.24 MOWING AND GRASS CARE TIPS Continued. Prevent scalping. Plan your direction of travel to mow across hollows and humps. Prevent grass damage. Take care when turning the mower. Prevent grass damage. DO NOT mow in wet conditions. Brush the lawn surface to disperse worm casts before mowing. -
Page 27: Maintenance
1.25 1.25 MAINTENANCE MAINTENANCE ENGINE Engine handbook: For details of engine maintenance refer to ENGINE the engine operating and maintenance instructions handbook supplied with your mower. WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. IMPORTANT - Draining engine oil: To drain the engine oil, first drain fuel by operating the engine until the fuel tank is empty and the engine stops. -
Page 28: Securing Nuts And Bolts
1.26 1.26 MAINTENANCE SECURING NUTS AND BOLTS Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately. CS015 LUBRICATION Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casings. -
Page 29: Cutterbar. 1.27
DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip. ALWAYS use genuine Hayter replacement parts. The condition of the cutterbar and its mounting arrangement should be checked regu- larly for signs of wear or damage. - Page 30 1.28 MAINTENANCE 1.28 CUTTERBAR Continued. How to sharpen and balance the cutterbar: A slightly worn cutterbar may be re-sharpened. All cutting edges must be sharpened equally to ensure balance. Sharpen the cutter- bar every 25 mowing hours or more frequently if conditions require.
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Page 31: Maintenance Schedule. 1.29
MAINTENANCE 1.29 1.29 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when air- borne debris is present or after extensive operation cutting tall, dry grass. AFTER FIRST 5 HOURS Change engine oil EVERY 5 HOURS OR DAILY... - Page 32 MAINTENANCE 1.30 1.30 MAINTENANCE SCHEDULE Continued. EVERY 50 HOURS OR EVERY SEASON Change engine oil. EVERY 100 HOURS OR EVERY SEASON Clean engine cooling system. Clean more often under dusty conditions or when air borne debris is present or after prolonged operation whilst cutting tall, dry grass. Service the dual element air cleaner cartridge.
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Page 33: Preparing The Mower For Storage
1.31 PREPARING THE MOWER FOR STORAGE 1.31 PREPARING THE MOWER FOR STORAGE Storage for periods in excess of 30 days: Engines stored in excess of 30 days need to be protected with Briggs & Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts. -
Page 34: Fault Finding
1.32 FAULT FINDING 1.32 FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not start. Raise height of cut. Engine under load. Fill fuel tank. Fuel starvation. Drain fuel tank and fill with Incorrect / contaminated fuel. correct fuel. Spark plug lead disconnected. Connect spark plug lead. - Page 35 FAULT FINDING 1.33 1.33 FAULT FINDING Continued. PROBLEM POSSIBLE FAULT REMEDY Undulating ground contours. Change direction of travel. Uneven cut. Cutterbar worn. Sharpen the cutterbar. Cutterbar out of balance. Balance cutterbar. Wheels damaged. Inspect and replace as neces- sary. Discharge chute blocks. Grass is wet.
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Page 36: Declaration Of Conformity
SANDRIGARDEN via Manzoni 22 36027 Rosa, Italia. Declare that the lawnmower: Models: Ranger 53 Pro Machine Type No. CODE 396C (SG56 RC VAR PRO) Category: Auto Drive/Variable Speed Type: Pedestrian Rotary Engine - Manufacturer: Briggs & Stratton - Speed of rotation:... - Page 37 PARTS LIST PARTS LIST ITEM NO. DESCRIPTION PART NO. QTY. Belt - Variable Pulley to Gearbox SA284930 Belt - Engine Crankshaft to Variable Pulley SA284920 Pulley - Variable SA362860 Washer - Plain SA2014040 Bracket - Pivot SA380200 Spacer - Rear Wheel SA2011120 Nut - M8 SA1013910...
- Page 38 PART NO. QTY. Axle - Front SA3037790 Bush - Axle SA480180 Washer - Plain SA144370 Wheel - Rear SA385160 Decal - Hayter 410087 Bush SA2037910 Knob - Large SA2008490 SA340060 SA194020 Handlebar - Lower R.H. SA380600 Nut - Full Flanged...
- Page 39 PARTS LIST PARTS LIST Continued. ITEM NO. DESCRIPTION PART NO. QTY. Gear SA242210 Washer - Plastic SA403540 Washer - Plastic 7240 Axle - Rear SA3037800 Plate - Clamp SA280550 Cap Screw - Soc Hd. C'Sunk SA193610 Damper - Rear Deflector SA403190 Lever - Engine Stop SA380560...
- Page 40 PARTS LIST PARTS LIST Continued. ITEM NO. DESCRIPTION PART NO. QTY. Deflector - Rear (includes items 11 & 17) SA380830 Setscrew SA142760 Washer - Plain SA170530 Guide - Cable SA446340 Plug SA251950 Decal - Throttle SA647870 Decal SA689200 Bush - Crankshaft Support SA280820 Decal - Variable Speed SA689190...
- Page 41 PARTS DIAGRAM 95 96 1D396C01A...
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Page 42: Engine Ancillary Parts
ENGINE ANCILLARY PARTS These parts are available through an authorised Briggs & Stratton dealer. FUEL ADDITIVE AIR CLEANER CARTRIDGE SPARK PLUG SPARK PLUG WRENCH SPARK PLUG TESTER... -
Page 43: Notes
NOTES... -
Page 44: Customer Information
CUSTOMER INFORMATION Serial No: Engine:-Briggs & Stratton Intek Edge 60 Engine Type: 121602-0166-E1 Date of Sale:- Your Local Dealer:- (English Version) FROM SERIAL NO: 396B001001 HANDBOOK: 396009 (REV .0.) ISSUE 03.03.04...