Related Manuals for Hasler SOUND 2
Summary of Contents for Hasler SOUND 2
- Page 1 496 rue Louis Breguet, 38780 Pont-Evêque TEL: +33(0)4 74 16 11 50 INSTRUCTION MANUAL SOUND 2...
- Page 2 Our skills and experience are founded on the expertise of our talents and the reputation of our products, which have been around for 50 to over 140 years: HASLER dosers, LUMPP mixers, PHILIPPE / VERNAY / AOUSTIN filters and UCP kneaders.
- Page 3 This document is an original instruction manual as defined by the Machinery Directive 2006/42/EC. As such, it has been drafted by HASLER Group and is only available in French. On any translation of this instruction manual, this latter indication must be replaced by “translation of the original instruction manual”.
- Page 4 This document may not be used, copied or disclosed, in whole or in part, by any means, electronic, mechanical or photocopying, without the prior written permission of HASLER Group. All translation rights reserved by HASLER Group. HASLER Group has made every effort to ensure that this document is of the highest quality and is accurate.
- Page 5 This document is a translated version of the original version. The original instruction manual as defined by the Machinery Directive 2006/42/EC was written in French. As such, it has been drafted by HASLER Group and is only available in French. On any translation of this instruction manual, this latter indication must be replaced by “translation of the original instruction manual”.
- Page 6 OBLIGATION TO TRANSMIT • HASLER Group provides an original instruction manual in French. It is intended for the customer's known technical and/or commercial contact(s). • The customer is responsible for transmitting the manuals to the persons in its factory whom it considers concerned.
-
Page 7: Table Of Contents
2.2.1. Presentation of the screen on the unit ........................ 13 2.2.2. Circuit board ................................ 16 2.2.3. Characteristics of the digital outputs ........................17 2.2.4. Characteristics of the analogue outputs ......................17 2.3. SOUND 2 ............................18 VERSION 2.4................................ 18 PERATION 2.5. - Page 8 5.7.1. Initial mill status ..............................33 5.7.2. Accessing Calibration menu ..........................33 5.7.3. Starting a calibration procedure ..........................33 5.8..........................35 AVING THE CONFIGURATION – O ..............................37 PERATION 6.1..............................37 NTRODUCTION 6.2......................... 37 ATISFACTORY CONDITIONS OF USE 6.3..................37 ONTRAINDICATIONS CONCERNING THE USE OF THE MACHINE 6.3.1.
- Page 9 List of figures Figure 1: Composition of the SOUND2 system ....................13 Figure 2: Presentation of the screen on the unit ..................... 14 Figure 3: Main page............................14 Figure 4: Circuit board ............................16 Figure 5: Characteristics of the digital outputs ....................17 Figure 6: Characteristics of the analogue outputs ...................
- Page 10 Page intentionally left blank. Page 10 / 64 Introduction Iss. a – Translation of the original version 2024/01/05 Doc. Ref. : SOUND2.940.001...
-
Page 11: Introduction
This noise varies with the product and the mill filling level. The SOUND 2 system includes a highly sensitive microphone fitted to the inlet of the mill, at the point of impact of the grinding ball, as close as possible to the mill. -
Page 12: Glossary Of Pictograms Used
1.5. LOSSARY OF PICTOGRAMS USED Eye: Examine, Check Caution sign: Indicates procedures that present a risk (during installation, handling or modification) Memo: Indicates general observations Prohibited sign: Identifies procedures or actions that are strictly prohibited 1.6. BBREVIATIONS The following abbreviations are used in this instruction manual: Abbreviation Meaning Ampere... -
Page 13: Description And Principle Of Operation
DESCRIPTION AND PRINCIPLE OF OPERATION This manual assumes that version 2.0.0.1 or higher of the SOUND 2 software is being used. It cannot be used for earlier versions. 2.1. VERVIEW OF THE SYSTEM SOUND 2 is made up of five components: •... -
Page 14: Figure 2: Presentation Of The Screen On The Unit
Calibration Wait calib 27.5°C High Filling level Frequency : 1500 Hz Alarm Level low : 0% Level high : 80% Enter Context- sensitive selection Back) Menu Home Figure 2: Presentation of the screen on the unit 2.2.1.1. Navigation and selection keys The “main”... - Page 15 2. Then increase or decrease the value of the selected digit using the “Up” key or the “Down” key 3. Select and change another number or confirm by pressing the Enter key To select text: A list of choices is displayed on the screen. The selection is highlighted with an arrow ↑or ↓ showing the movements that are authorised.
-
Page 16: Circuit Board
2.2.1.4. Meaning of the indicator lights Description Indicator light No Calibration →10 Hz Calibration OK → Measurement →1 Hz Description Indicator light No alarm An alarm has occurred and has not been confirmed. An alarm has occurred and has been confirmed, but the cause of the alarm still exists. -
Page 17: Characteristics Of The Digital Outputs
4 120 mA Contact resistance: 28 Ω Operating time: 3 ms max Sound 2 PCB Figure 5: Characteristics of the digital outputs 2.2.4. Characteristics of the analogue outputs The user can choose between the voltage output (J3) and the current output (J10). The analogue outputs are available on terminals J3 and J10. -
Page 18: Sound 2 Version
2.3. SOUND 2 VERSION There are 2 versions of the SOUND 2 system: − SOUND2 Advanced − SOUND2 Premium The difference between these 2 versions lies in the security level or maintenance profile, as shown in the following table: Menus... -
Page 19: Ce Identification Plate
M-XXX-YYZZ Figure 7: CE identification plate This plate must be kept in good condition. HASLER Group will need the information given on this plate when you order spare parts. The serial number of the board must be written in the following form: −... -
Page 20: Safety Instructions
3.2. UROPEAN DIRECTIVES With regard to safety, HASLER Group applies by default the requirements of the relevant European Union directives, in particular the 2006/42/EC “machinery directive”. Our powers and responsibilities are by definition restricted to the limits of our supply, as defined in the contract for the sale of the equipment. -
Page 21: Safety Instructions For Maintenance
3.3.3. Safety instructions for maintenance Prior to any maintenance operation: − Lock the main controls and remove the key. − Fit a warning plate on the main switch. − Mark out work areas. − Lock out and tag out all sources of power and supply in accordance with the standards in force. When the machine is undergoing maintenance, personnel must wear the following PPE: Handling gloves Safety footwear... -
Page 22: Transport-Handling-Storage-Installation Prerequisites
HECKING THAT THE POWER SOCKET AND POWER CABLE ARE EARTHED The customer’s electrical installation to which SOUND2 is connected must be earthed. The power cable (not included in the HASLER Group supply scope) must have 2 wires (phase and neutral) and an earth wire. - Page 23 2. Check that 230 V is displayed. 3. Leave the left-hand terminal inserted, then place the right-hand terminal on the earth socket. 4. Check that the result is close to 0 V. 5. Insert the right-hand terminal back into the socket, then insert the left-hand terminal into the earth socket. 6.
-
Page 24: Installation
INSTALLATION 5.1. LOCK DIAGRAM OF THE INSTALLATION Figure 8: Block diagram of the installation Page 24 / 64 Installation Iss. a – Translation of the original version 2024/01/05 Doc. Ref. : SOUND2.940.001... -
Page 25: Installing The Equipment
Ensure that the work area is accessible, clean and that the other equipment in the vicinity is switched off. The maximum length of the microphone cable recommended by HASLER Group is 200 m. Position the unit and microphone with this consideration in mind. -
Page 26: Installing The Microphone
5.2.2. Installing the microphone The microphone must be positioned underneath the mill at the point of impact of the balls, approximately 10 cm from the mill, in order to get the best signal reception and to reduce the influence of any other mills, when they are all installed in the same room. The point of impact is situated approximately at the “4 o’clock”... -
Page 27: Connections
It is prohibited to connect the power cable directly to the circuit board in the unit. The customer’s power cable must be connected to the connector supplied by HASLER Group. The connector on the unit must not be unscrewed/removed. -
Page 28: Microphone Cable (Use A Shielded 2-Wire Cable)
The power supply cable (which the customer is responsible for supplying) must be fitted with a protective earth conductor and connected to earth. The customer’s power cable must be connected to the connector supplied by HASLER Group. The connector on the unit must not be unscrewed/removed. -
Page 29: Figure 16: Microphone Cable (Two Wires With Shield) - Inserting The Cable
Figure 16: Microphone cable (two wires with shield) - Inserting the cable 3. Solder PIN 1 or 3 to the first wire and PIN 2 to the second wire. Figure 17: Microphone cable (two wires with shield) - Soldering the wires 4. -
Page 30: Figure 21: Connection On The Pcb End (Two Wires With Shielding) - Wiring Diagram
Microphone input (J1) Figure 21: Connection on the PCB end (two wires with shielding) - Wiring diagram HASLER Group recommends using cable (Hasler part number 0631.0007) with the following input characteristics: − Input level: 0... 700 mV, with a resistive impedance of 35 KΩ on J1 −... -
Page 31: Powering Up
5.5. SOUND 2 ETTING THE PARAMETERS To be able to access the SOUND 2 parameters, the Maintenance profile must be enabled (see section Changing profile page 40). 1. Press the “Menu” key 2. Scroll down and go into the “Parameters” menu... -
Page 32: Verification Prior To Initial Commissioning
3. Enter the “Configuration” menu . The “Parameters” menu is displayed as follows: Figure 24: “Parameters” menu 4. Use the Up and Down navigation keys to select the parameter to be changed, then press the Enter key. 5. The display shows the current value of the selected parameter, which can be modified. To modify it, use the contextual selection keys to select the unit digit, tens digit or other digit to be modified, then press the Up or Down keys to display the required number. -
Page 33: Calibrating The Sound2
5.7. SOUND2 ALIBRATING THE By calibrating the SOUND2, it learns the filling levels of the mill. It can only be accessed with the “Maintenance” security level. 5.7.1. Initial mill status On the main page, check the maximum frequency of the mill in operation: A large mill is characterised by a lower frequency. -
Page 34: Figure 27: "Calibration In Progress" Menu
Niveau de remplissage Filling level Point de calibration 2 Calibration point 2 Point de calibration 1 Calibration point 1 Valeur du spectre de puissance dans la zone de Value of the power spectrum in the mesure measurement zone 1. Check the default values in the “Calibration” menu. The 1 calibration point is carried out empty, in order to measure the sound when the mill is empty. -
Page 35: Saving The Configuration
4. Fill the mill with material. The 2 calibration point is carried out full, in order to measure the sound when the mill is full. As it fills up, you should only see the Filling Level increase. Wait and make sure that the mill has stabilised at its level before carrying out calibration point 2. 5. -
Page 36: Figure 28: Saving The Configuration
Figure 28: Saving the configuration 8. Once the procedure is complete, remove the SD card from the slot. Page 36 / 64 Installation Iss. a – Translation of the original version 2024/01/05 Doc. Ref. : SOUND2.940.001... -
Page 37: Use - Operation
6.1. NTRODUCTION Your machine has been selected and its size determined by HASLER Group based on the process information you have provided, and in particular, the characteristics of the product to be processed and the expected performance in terms of results. -
Page 38: Operation
Connect the SOUND2 power supply to the electrical cabinet or the power socket. 6.4.2. Powering down/decommissioning the machine To switch off the SOUND 2, disconnect the power supply at the power socket or in the electrical cabinet. 6.5. SING THE... -
Page 39: Figure 30: "System\General" Menu
1. Press the “Menu” key 2. Select the “System” menu and press Enter. 3. Select the “General” menu and press Enter. The following screen is displayed: Figure 30: “System\General” menu Select “Date” or “Time” to set the date and time of the SOUND2. 6.5.2.2. -
Page 40: Figure 32: Changing Profile
Menus Security √ √ √ √ level: Operator Changing profile To change the login profile, on the “Security level” screen: 1. Press the Enter key. 2. Enter the password 1000 (default): use the contextual selection keys to select the thousands digit, then use the Up and Down keys to display 1 for the thousands digit. -
Page 41: Alarm" Menu
Parameter Description CPU Board SW Indicates the software version of the program installed on the CPU board SW DSP Indicates the software version of the digital audio process installed on the CPU board CPU Board HW Type Encrypted code with hardware version of the CPU board. For a SOUND2 Advanced, the “CPU Board SW”... -
Page 42: Figure 36: "Calibration Datas" Submenu
Calibration Data 1. Press Enter in the “Calibration measurements” submenu to go to this submenu. Figure 36: “Calibration Datas” submenu Parameter Description Calib. N° Point This is the number of the calibration point Calib. State If the SOUND2 is calibrated with a minimum of one point, calib. state = 1. If the SOUND2 is waiting for a calibration, calib. -
Page 43: Calibration" Menu
“Calibration” menu 6.5.5. This menu is used to go to the “Calibration State” screen. See section page for more information. Clear Calibration This function is used to delete one or all of the calibration points. 1. Select the “Clear Calibration” submenu and press Enter. ... -
Page 44: Troubleshooting
TROUBLESHOOTING 7.1. ECHANICAL TROUBLESHOOTING Symptoms Possible causes Solution The SOUND 2 does not start No power Check that the power cable is correctly connected on the customer side. Check that the power connector is correctly attached to the unit SD card inserted... -
Page 45: Maintenance
The customer would then be responsible for maintaining conformity. − The same applies in the event that spare parts not supplied by HASLER Group are used for items for which HASLER Group is the exclusive distributor and therefore, owns the industrial property rights. -
Page 46: Preventive Maintenance Procedures
8.4. REVENTIVE MAINTENANCE PROCEDURES 8.4.1. Visual inspection Equipment/consumables − Not applicable Prerequisites/Preliminary operations − Not applicable Procedure 1. Check that the equipment is clean, especially the microphone. Clean if necessary (see section 8.4.2 page 46). 2. Check that the power cables and microphone are in good condition. Replace them if necessary (see section page 27). -
Page 47: Corrective Maintenance Procedures
8.5. ORRECTIVE MAINTENANCE PROCEDURES 8.5.1. Changing the electronic unit If possible, recover the configuration of the unit before removal, see section page 35. Equipment/consumables − Unit Prerequisites/Preliminary operations − Stop the mill. − Switch off the SOUND2. Disassembly if installed in an electrical cabinet 1. -
Page 48: Changing The Microphone
Figure 39: Importing the configuration 12. Once the procedure is complete, remove the SD card from the slot. 13. Fit the bottom cover. 14. Tighten the 2 screws that secure the bottom cover. 15. Start up the mill. 16. Look at the SOUND2 screen to check that the noise is being received correctly. 8.5.2. -
Page 49: Changing The Microphone Mounting Bracket
1. Take the new microphone assembly out of the packaging. 2. Insert the new microphone into the mounting bracket. 3. Ensure that the plastic cap is correctly positioned. 4. Plug the connector on the microphone cable into the microphone. 5. Start up the SOUND2 (see section 6.4.1 page 38). -
Page 50: Sound2 Maintenance Menus
8.6. SOUND2 M AINTENANCE ENUS Access to the various maintenance menus depends on the version of SOUND2. The screens below illustrate the case of a SOUND2 Premium. Page 50 / 64 Maintenance Iss. a – Translation of the original version 2024/01/05 Doc. -
Page 51: Structure Of The Premium Maintenance Menu
8.6.1. Structure of the Premium maintenance menu Figure 42: Structure of the Premium maintenance menu Maintenance Page 51 / 64 Iss. a – Original Instruction Manual 2024/01/05 Doc. Ref. : SOUND2.940.001... -
Page 52: Structure Of The Advanced Maintenance Menu
8.6.2. Structure of the Advanced maintenance menu Figure 43: Structure of the Advanced maintenance menu Page 52 / 64 Maintenance Iss. a – Original Instruction Manual 2024/01/05 Doc. Ref. : SOUND2.940.001... -
Page 53: Alarm" Menu
“Alarm” menu 8.6.3. To go to the “Alarm” menu, press the “Menu” key , then select the “Alarms” menu and press Enter. A complete list of alarms, sorted by numerical code, with causes and solutions, is available in section page The “Alarm”... -
Page 54: Figure 44: "Communication Host" Submenu
Parameter Definition The alarm selected with “Alarm Alarm list number” is highlighted in the first line. The “Up” and “Down” keys will move the list (not the highlighted line) in steps of 1, 10 or 50, depending on the choice made using the three lower softkeys. -
Page 55: Parameters" Menu
“Parameters” menu 8.6.4. See section page 31. “Measures” menu 8.6.5. See section 6.5.4 page 41. “Calibration” menu 8.6.6. See section page 32. “Cross Talk” menu 8.6.7. If other mills exert an influence of undesirable frequencies, the problem can be solved by cross-compensation known as crosstalk. -
Page 56: Outputs" Menu
Figure 47: “Analog outputs” menu By default, the SOUND 2 is configured with a 4-20 mA output signal (Min Hard Value is set to 20%). Both outputs are active at the same time. The output value is the image of: −... -
Page 57: System" Menu
These limits can be: − Adjusted independently in the menu Alarm > Limits − Enabled independently, using the high or low level parameters in the digital outputs menu. Figure 48: “Digital outputs” menu Submenu Description Function For a digital output, a function can be selected between: −... -
Page 58: Figure 49: "System\General" Menu
This screen is used to change the parameter on the main screen. A list of the different parameters is displayed in this menu. Ctrl Operation Time Time during which power was supplied to the SOUND 2. Language Selects the display language. -
Page 59: Figure 50: Definition Of The Parameters On The Main Screen
− Parameter 4 Each of these parameters corresponds to one of the parameters displayed on the main screen as follows: Parameter 1 Parameter 2 Parameter 3 Parameter 4 Figure 50: Definition of the parameters on the main screen For each parameter, the following characteristics are available: −... -
Page 60: Figure 52: "System\Security" Menu
Parameter Description File system Explores the file system memory Card insert Message displayed if no SD card is inserted. Import config from Message displayed if an SD card is inserted. card Imports all SOUND2 parameters from the SD card Export config to card Message displayed if an SD card is inserted. -
Page 61: 8.6.10. "Diagnostics" Menu
− Host Heart Bit: Reciprocal counter generated by the host to control communication “life”. 8.6.10. “Diagnostics” menu This section covers several diagnostic operations for the SOUND 2. All the status functions are shown below to be read. Function Description State Machine Gives the status of the different measurement cycles. - Page 62 Submenu Description SM Internal Memory Gives the various steps involved in modifying a parameter or configuration and saving it in memory or in booting up the SOUND2 SM SD card Gives the various steps related to the SD card, in terms of the functions to Export or Import parameters from the SD card 8.6.10.2.
-
Page 63: Spare Parts
9.1. OREWORD Spare parts must comply with the technical requirements defined by HASLER Group. This is always guaranteed with original spare parts. To order spare parts, please specify the item number on the assembly drawing, the part number and the reference number of the equipment (nameplate). -
Page 64: Declaration Of Conformity/Incorporation
DECLARATION OF CONFORMITY/INCORPORATION Page 64 / 64 Declaration of conformity/incorporation Iss. a – Original Instruction Manual 2024/01/05 Doc. Ref. : SOUND2.940.001... - Page 65 496, Rue Louis Bréguet Z.I de l’Abbaye Address : France 38780 Pont-Evêque Herewith declares that the machinery designated below: Description: SOUND MONITORING Type: SOUND 2 Product Number: 2520.1000 Comply with the requirements of the following European Directives: The EMC directive 2014/30/UE The low-voltage Directive 2014/35/EU The equipment must imperatively comply with the chapter relating to special conditions of use described in instruction manual.
Need help?
Do you have a question about the SOUND 2 and is the answer not in the manual?
Questions and answers