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- Page 1 MILKING MACHINES Maddog Maddog Maddog Автоматическая промывка SNT Silver Basic Kullanım Kılavuzu / User Manual Manual de Usuario / Руководство Пользователя Maddog Kullanım Kılavuzu 1...
- Page 2 Voltage/Hz important part of the milking is cleanliness. Remember, if you keep the cow’s welfare high, the more milk you will get. PROCESS OF TAKING OUT MILK: • The label of your machine includes brand, model, serial number, production date and manufacturer Taking out milk is a neural and hormonal reflex that is important in obtaining the highest amount of information. milk from cows. Factors such as washing, cleaning, massaging the teats of animals, and the calf being • CE mark and declaration of conformity; indicates that the machine was produced in accordance with in the milking place stimulate the teats of animals to start the flow of milk. Milking should be started the 2006/42 / AT directive. within 90 seconds after the warning and completed within 7-7.5 minutes. If milking is continued for a • TSE mark; shows that your machine has been manufactured in accordance with the Turkish Standards longer time, it will cause damage to the teats. Milking which ends in a short period may be risky for Institute’s TS ISO 5707 Milking Machines - construction and performance standards. animals because some quantities of milk will remain in the teats. Maltreatment, noise, or any behavior that may feel uncomfortable to the cow can prevent the milking process, even if the breast is properly stimulated. This event is called “Cow Holding Its Milk”. Thus, the amount of milk that cannot be taken from the breast increases. In dairy cattle generally performed, 2 milkings at 12-hour intervals. High-yielding animals can be milked 3 times a day. THE TECHNIQUE OF MILKING WITH MACHINE: Milking with a machine is a method applied almost in every large enterprise to get all of the milk in a short time, so the major benefit is to save time and labor expenses. Thanks to milking with machines 16 Maddog User Manual Maddog User Manual 17...
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Page 3: Safety Instructions And Warnings
Milking machines are in direct contact with the animals at least twice per day For this reason, these • Use Melasty Original spare parts. Unless you use it, your machine will be out of warranty. machines should be checked and maintained at certain time intervals. The machines must be cleaned • Warning labels regarding the safe use of the machine are available on the machine. by using disinfectant against bacteria after each milking. WARNING Melasty Milking Machines are produced rigorously from high-quality materials to meet all ELECTRIC AND GASOLINE ENGINE MACHINES, IT IS SET TO WORK IN your expectations. GASOLINE MODE. STORAGE OF MILK : WARNING To prevent the smell of the barn in the milk, do not forget to keep the milk buckets and cooling tank DO NOT RUN THE ELECTRIC MOTOR AND THE GASOLINE ENGINE AT THE covers closed and do not leave the milk in the barn after milking. Do not mix the morning milk with... - Page 4 MACHINE SECTIONS TECHNICAL SPECIFICATIONS OF MADDOG MACHINES KURU MADDOG TMDKDP (GE) TMDYDP (GE) GASOLINE ENGINE FEATURES GASOLINE ENGINE FEATURES Net Horsepower: (7hp) 3,600 rpm / min Net Horsepower: (7hp) 3,600 rpm / min Gasoline Engine Type: Air-Cooled, 4-Stroke Gasoline Engine Type: Air-Cooled, 4-Stroke Fuel Type: Unleaded Gasoline Fuel Type: Unleaded Gasoline TECHNICIAL SPECIFICATIONS VACUUM PUMP TECHNICIAL SPECIFICATIONS VACUUM PUMP Motor Power (kW) : 0,55 kW Motor Power (kW) : 0,55 kW CHASSIS CHASSIS Rotation (rpm)
- Page 5 Make it Work with the Throttle at the proper AIR FILTER 2- Clean the polyurethane with detergent, then dry it with compressed air or squeeze it dry. Dip the element in clean oil, then dry it by squeezing COVER Lever to the “RUN” position. speed. vigorously, and reinstall it. GAS HANDLE POLYURETHANE 3- Gently rub against a hard surface to remove excess dirt knock several MATERIAL times or blow compressed air from the inside out gently blow. If it is dirty, AIR FILTER replace it in time. ELECTRIC AND GASOLINE ENGINE MACHINES, IT IS SET TO WORK IN GASOLINE MODE. START 22 Maddog User Manual Maddog User Manual 23...
- Page 6 GAS HANDLE ENGINE START SWITCH INSTRUCTIONS TO STOP IN ELECTRIC MODE Electric Turn the ON / OFF button on the motor cover to the “OFF” position. Turn the Fuel Tap to the “OFF” Move the Choke Lever to the “START” position position. The electric motor will stop running. Unplug the power cord. FUEL TAP JIKLE NOTE: IN CASE OF EMERGENCY, TURN OFF ENGINE START SWITCH! START 24 Maddog User Manual Maddog User Manual 25...
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Page 7: Cleaning And Maintenance Of The Machine
Figure-5 • Before each milking check that your machine’s power cable and plug are intact, and that the vacuum and CLEANING AND MAINTENANCE OF THE MACHINE milk hoses are connected. • Before starting milking, check that the barn is clean, ventilated and all animals are tied up. • Before each milking clean the breast of the animals. • In models with an oil vacuum pump, make sure that the oil reservoir of your vacuum unit is full. • The electrical connection to which you will connect the machine must have a grounding line and there must be a delayed fuse suitable for the motor power and a moist grounded socket. • Before plugging the electric motor plug, make sure that your hands are dry. • Do not leave the machine unattended while it is running. • Make sure that the machine is on a flat surface where it will not tip over during milking. • To Avoid vacuum loss make sure that the bucket lids fit well to the bucket. • Turn on the switch and pull out the shut-off valve of the milking claws (Figure 1) Figure-6 Figure-7 Figure-8 • While milking the cattle, the vacuum value on your vacuum gauge should increase to 0.45 - 0.50 Bar and DAILY MAINTENANCE: the pulsator should start pulsing. • After finishing miking and taking the milk from the bucket start the machine by pushing the vacuum • In sheep and goat milking, the vacuum value should be 0.36-0.38 bar. You can adjust the vacuum setting stopper and sinking the milking cluster into the warm water. In this way, clearing (pre-rinse) will have been with the regulator (Figure-2). When you turn the regulator clockwise (to the right), the vacuum value done with the water being sucked and collected in the bucket. Then empty the bucket by stopping the increases. When you turn it counter-clockwise (to the left), the vacuum value decreases. (Figure-2) (You 26 Maddog User Manual Maddog User Manual 27... -
Page 8: Warranty Conditions
The machine has a drain plug. (Figure-7 No: 1). Moisture or water puddle that may occur in the chassis • In order for the warranty to be considered valid, the product must be used in accordance with the will automatically flow out of the plugs (No: 1) after milking is completed. However, the chassis must be instructions in the user manual. The use of foreign spare parts or the intervention of non-experts will void cleaned by removing all the rubber plugs (Figure-7) (Figure-8) (No: 1-2-3) once a month. Clean the parts the warranty. that come into contact with milk such as liners, short milk hoses, transparent milk hoses, milking claws • Any damage caused by high voltage is not covered by the warranty. with the help of cleaning brushes. SERVICE AND SPARE PARTS PERIODIC MAINTENANCE: • Renew the liners every 6 months. • Your machine is under the guarantee of our company for service and spare parts. • Check the short milk and short vacuum hoses and replace them if necessary. • For your maintenance, repair, the required spare parts, you can find out the nearest service point from • Open the upper cover of the pulsator and clean the filter. Never open the side covers. the dealer where you purchased your machine or from our production company • Check the pulse rate of the pulsator. When the machine is running, the valves of the milk hoses need • For long-lasting use, please Melasty original spare parts. to be closed and the vacuum gauge needs to be at 0.38 bar, put your index finger into the liner and slightly dip. Count the pulsation you feel. You should feel 85-90 pulses per minute for Goat and 115-120 for Sheep. If there is any inappropriateness in pulsation level you can adjust it with the adjusting screw at the back of the pulsator. For this adjustment, you must use a 3milimeter-Allen adjuster. You can slow the pulsation by turning the adjuster to a clockwise direction or you can make it fast in the opposite direction. 28 Maddog User Manual Maddog User Manual 29... - Page 9 Badırga Mah. Muhsin Özyenice (Bursa Deri Osb) Cad. No: 14 Nilüfer / Bursa / TÜRKİYE Tel: +90 (224) 411 02 70 Fax:+90 (224) 411 02 72 info@melasty.com...
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