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Zonzini DOMINO AUTOMATIC PLASMOID Use And Instruction Manual

Electric stair-climbing trolley
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Electric stair-climbing trolley
DOMINO AUTOMATIC PLASMOID and
DOMINO PLASMOID STABILIZED
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Summary of Contents for Zonzini DOMINO AUTOMATIC PLASMOID

  • Page 1 Read this instruction manual before using the electric stair-climbing trolley Electric stair-climbing trolley DOMINO AUTOMATIC PLASMOID and DOMINO PLASMOID STABILIZED Use and instruction manual...
  • Page 2 (translation of original instructions) NOTICE Before starting to use Domino Automatic Plasmoid, it is mandatory to read and understand the instructions in this manual. The efficiency and safety of the stair climbing trolley can be guaranteed only when all the instructions in this manual are observed.

  • Page 3: Table Of Contents

    CONTENTS 1. PREFACE 1.1. General information 1.1.1. Preserving the manual 1.1.2. Manufacturer and Assistance Service 1.2. Graphic representation of the safety warnings SAFETY WARNINGS 2.1. Main safety standards 2.2. Liability 2.3. Warnings for users 2.4. Obligations for operators 2.4.1. Personal protective equipment DESCRIPTION OF THE STAIR CLIMBING TROLLEY 3.1.

  • Page 4: Preface

    1 PREFACE General information This manual is an integral and essential part of the Domino Automatic Plasmoid (also called “Domino Plasmoid”) and Domino Plasmoid Stabilized (i.e. equipped with stabilizing arm) stair climbing trolley and must be delivered to the user.

  • Page 5: Graphic Representation Of The Safety Warnings

    1.2 Graphic representation of the safety warnings The following graphic symbols are used to identify the safety messages in this manual. These serve the purpose of drawing the attention of the reader / user to ensure a correct and safe use of the stair climbing trolley.

  • Page 6: Safety Warnings

    2 SAFETY WARNINGS Main safety standards WARNING Each user must first read and understand the instruction manual, and the chapter on safety in particular • Although the stair climbing trolley is fitted with safety devices, it is important to observe all the accident prevention rules in this manual in order to ensure safe use of the product.

  • Page 7: Liability

    So as to guarantee maximum working reliability, Zonzini srl has carefully chosen the materials and components used in manufacturing Domino Plasmoid & Domino Plasmoid Stabilized, having it tested regularly before delivery.
  • Page 8 It is absolutely prohibited for anyone to pass/be under and/or in the vicinity of the load and of the staircase during transport. The area downstream of the staircase must always be signalled, delimited and access prohibited by placing chains and stakes, so as to reduce any risks of interference and to prevent the access of bystanders.

  • Page 9: Obligations For Operators

    Obligations for operators WARNING The trolley must only be used by one operator at a time. The operator must be qualified and trained in its use and have the psycho-physical ability to control the trolley easily with full load It is PROHIBITED for children / persons not physically fit/unqualified persons/unauthorised persons to use the trolley.
  • Page 10 Do not attempt to open or tamper with the battery pack of the crawler track trolley. If the battery pack needs to be replaced, contact the ZONZINI S.r.l. assistance service.

  • Page 11: Description Of The Stair Climbing Trolley

    Identification plates Check that the identification plate on the stair climbing trolley is perfectly legible. If it is not, request a new plate from ZONZINI S.r.l. and install it in place of the old one. 3.1.1 CE marking The CE identification plate on the stair climbing trolley bears the following data: –...
  • Page 12 Identification plate position on the machine Figure 1 FAC-SIMILE Machine identification plate...

  • Page 13: Declaration Of Conformity

    In addition to the identification plate, the Domino Plasmoid stair climbing trolley comes with a Declaration of Conformity. This declaration loses validity in case of any modification made by the customer or third parties without the prior written authorization by Zonzini srl. FAC- SIMILE Declaration of Conformity...
  • Page 14 Radio characteristics Radio transmitter GSM antenna name Radio wave frequency Frequency in GSM antenna number[900-960]/[1710-1800] Mhz Other characteristics Width of the load surfaces 500 mm Length of the crawler track 770 mm support Maximum height of the handle 1590 mm above the ground Minimum height of the handle 1070 mm...

  • Page 15: General Description

    General description The Domino Plasmoid stair climbing trolley is designed and built to facilitate the transport of objects on stairs up to a maximum load of 400 kg, exploiting the properties of the crawler tracks. The machine is powered by a battery powered electric motor. The machine can be equipped with a series of optional accessories, for which please refer to the instructions in the supplementary manual delivered together with this manual.

  • Page 16: View Of The Assembled Stair Climbing Trolley

    3.4.1 View of the assembled stair climbing trolley Figure 2 Main components of the DOMINO stair climbing trolley Ref. Description Ref. Description Main frame Battery pack Tilting load surface Motor guard Control handle Wheels for moving the trolley manually on flat surfaces crawler tracks Pistons for control handle height adjustment...

  • Page 17: Description Of The Controls

    Any other use and failure to observe the set technical parameters and correct use as described in this manual by the Manufacturer (ZONZINI srl), can put the users at risk. In case of breach, any warranty rights and all liability are excluded.

  • Page 18: View Of The Control Console (Joystick)

    3.5.1 View of the control console (joystick): Fig. 3 1. Plastic Cover 2. Display: On the display the user can view the following information: a. Battery level b. Manual or Automatic Operating Mode c. Inclination of the loading surface in degrees d.

  • Page 19: Operating The Controls

    The coiled cable can extend to 240cm Fig. 4 Operating the controls: The control console is used to operate the stair climbing trolley. It regulates the amount of power channelled from the battery to the electric motors for moving the trolley. The control console allows you to turn the trolley on and off and to move it, to monitor battery charge status, to control the functions of the electronic system and the conditions of the electrical system.
  • Page 20 WARNING: USE OF THE JOYSTICK Adjust the maximum permitted speed according to steering capacity and apply experience, the type of stairs concerned, and the type of load on the trolley. If the trolley moves unexpectedly, immediately release the joystick so that it goes back to the neutral position, stopping the stair climbing trolley almost instantly.
  • Page 21 *POSSIBLE OPERATING MODE STATUS INDICATORS: MANUAL MODE: Every time the operator presses the OPEN or CLOSE button on the control keyboard, the angle of the loading surface changes and the display will read “UPD” (UPDATE), a code meaning that the operator is changing the loading surface angle manually.
  • Page 22 When the trolley is in “automatic” mode, at the end of calibration, if it is successful, the following screen will appear: B A T T 7 5 % H 0 0 2 0 A U T O S – B Y 4 °...
  • Page 23 WARNING If the display reports “UNCALIBRATED H” it is advisable not to proceed with transport, not even in manual mode, as this is the only enabled function. Manual mode remains operational to allow the operator to move on the flat surface and/or place the trolley back in the vehicle. Regardless the “UNCALIBRATED H”...
  • Page 24 When key “A” is pressed, every time it is switched on, the trolley will run a calibration cycle stated on the display by the following screen: During calibration, the operator must not interfere with the stair climbing trolley. Calibration must be carried out before beginning to climb the stairs, whether climbing or descending, after having correctly secured the load onto the trolley with the relative provided strap.
  • Page 25 Every time the stair climber is started and button “A” is pressed to enable the “automatic” function, if the base of the load surface is in a 0- to +5-degree angle position, automatic load calibration will be performed, according to which the device will suggest an angle to the operator for transport to be performed according to the type of load.
  • Page 26 DOWN arrow: Allows you to extract the stabilizing arm. Allows access to menu functions if held down in combination with the "UP arrow" key. Allows to change the batterie’s technology (AGM- LITHIUM), pressing simultaneously the button “DOWN arrow” and the “CLOSE button” for about 2 seconds. Allows to disable the stabilization function via software and therefore to use the “watchful man”...

  • Page 27: Climbing Procedure - Manual Mode

    Climbing Procedure – Manual Mode DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic” mode) THE OPERATOR MUST NOT USE THE STAIR CLIMBING TROLLEY IF HE/SHE IS NOT ABLE TO ESTABLISH WHICH IS THE SAFE TRANSPORT ANGLE AND/OR THE CORRECT CENTRE OF GRAVITY OF THE LOAD.
  • Page 28 5. Proceed with the joystick at slow speed and at the same time, pressing the OPEN key, duly adjust the inclination of the load surface. Make sure that the load position is correct and safe ( ref. A “Example of correct positioning of the centre of gravity on the trolley”) Fig.
  • Page 29 7. When the front-most part of the crawler tracks has come off the ground by approximately 2/3 cm, the operator should make sure that the angle at which the load is adjusted is actually ideal for safe transport Fig. 13...
  • Page 30 Example of correct positioning of the centre of gravity on the trolley: Fig. 14...

  • Page 31: Landing Climbing Procedure - Manual Mode

    8. Climb up the staircase making sure that the load’s centre of gravity is correct along the entire way. If not, you must correct the centre of gravity by pressing OPEN and opening the actuator. Always keep both hands on the control handle. Fig.
  • Page 32 The loading/unloading operations from the base are operations carried out by the user, during which the trolley must remain off. During these loading/unloading operations, it is recommended to follow the safety rules regarding the manual handling of loads. The manufacturer will not be held liable for any personal harm or property damage resulting from loading/unloading operations.
  • Page 33 2. When it has been identified, keep the stair climbing trolley in the correct centre of gravity point on the last step. Press the CLOSE key to close the crawler tracks, keeping the trolley at the centre of gravity until the curve of the crawler tracks (heel) rests on the landing (Fig.
  • Page 34 3. Make sure that the crawler tracks rest completely on the landing. Fig. 19 WARNING: In all transport stages (climbing/descent/landing) both in manual and “automatic” mode, the operator must keep his/her hands on the control handle and pay the utmost attention.

  • Page 35: Landing Descent Procedure - Manual Mode

    Landing Descent Procedure – Manual Mode WARNING Pay attention when passing between the staircase and landing base, use all the precautions required for using the device indicated in this manual. DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic”...
  • Page 36 1. Load correctly and strap the load with the specific belt supplied. The wheels must be removed and placed back in their housing. 2. Without leaving the landing with the crawlers (fig. 20) press OPEN to create a slight inclination in relation to the load surface.
  • Page 37 PLEASE NOTE: The center of gravity of the load is the point where the machine is balanced. To test the balance, hold the handle and make sure there is no pressure in pulling or pushing. 4. Once identified, keep control of the load (Fig.
  • Page 38 5. When both crawler tracks are resting fully on the steps underneath, in a safe position and well-balanced, slowly proceed in descent. During the entire descent, make sure that the inclination given to the load is the most suitable for the stability of the load, so that it remains in a safe position for the entire flight of stairs, and, if needed, correct the inclination...

  • Page 39: Descent Procedure - Manual Mode

    3.10 Descent Procedure – Manual Mode DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic” mode) THE OPERATOR MUST NOT USE THE STAIR CLIMBING TROLLEY IF HE/SHE IS NOT ABLE TO ESTABLISH WHICH IS THE SAFE TRANSPORT ANGLE AND/OR THE CORRECT CENTRE OF GRAVITY OF THE LOAD.

  • Page 40: Climbing Procedure - Automatic Mode

    2. As soon as the front-most part of the crawler tracks touches the ground below, stop and decrease tilting of the load surface by pressing CLOSE so that remains upright. Perform this operation at the same time as the movement of the crawler tracks until reaching the bottom of the stairs.
  • Page 41 WARNING Always tie the load with the specific belt included in the supply both upward and downward (check that the belt is in good condition) and make sure that the centre of gravity is as far as possible in the middle of the load base, both lengthwise and widthwise.
  • Page 42 4. Activate the automatic function By the specific button “A”. By pressing the “A” button, the following screen with appear in the display: Fig. 29 The trolley will perform load calibration, therefore suggesting a recommended travel angle on the stairs to the operator. Reverse slowly with the joystick.
  • Page 43 PLEASE NOTE: The calibration stage is only and exclusively carried out every time the device is switched on, therefore, when the load is changed (geometry and weight) it is necessary to: - completely close the load surface by placing it parallel to the ground, - turning off the stair climbing trolley, - turning the stair climbing trolley back on again, - pressing “A”...
  • Page 44 5. Continue climbing at low speed. PLEASE, NOTE: When the front part of the crawler tracks has detached from the ground by approximately 2/3 cm, check that the inclination angle of the load surface given by the automatic system is the most suitable based on the type of staircase and the type of transported load.
  • Page 45 Example of correct positioning of the centre of gravity on the trolley (example of safe transport angle): Fig. 31...

  • Page 46: Landing Climbing Procedure - Automatic Mode - Without Using The Stabilizing Arm

    3.12 Landing Climbing Procedure – Automatic Mode - without using the stabilizing WARNING Pay attention when passing between the staircase and landing base, use all the precautions required for using the device indicated in this manual. DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic”...
  • Page 47 1. Stop at the edge of the last step with the longest part of the crawler tracks still on the last 2/3 steps of the staircase. Move the crawler tracks back at low speed, enter the landing by about 15 cm, without resting the heel of the track and identify the correct centre of gravity of the load.
  • Page 48 regulating the inclination, release the ”A” button (automatic mode – “watchful man” mode control). Drive in reverse with the joystick on the landing (Fig. 35). Fig. 34 Fig. 35...

  • Page 49: Landing Climbing Procedure - Automatic Mode - With The Use Of The Stabilizing Arm

    3.12.1 Landing Climbing Procedure – Automatic Mode – with the use of the stabilizing arm WARNING Pay attention when passing between the staircase and landing base, use all the precautions required for using the device indicated in this manual. DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic”...
  • Page 50 1. Stop on the last step when the lateral indicator (STOP) placed on the casing is at the edge of the same Fig. 36 2. Hold down the" DOWN arrow "button for a few seconds in order to activate the stabilizing arm. In the final portion of the arm there are two rollers that will come into contact with the landing base.
  • Page 51 When the rollers, equipped with sensors, come into contact with the landing, the operator can see that contact has been made since the top right panel of the display that usually indicates the working hours will temporarily display information regarding the RIGHT “R” and LEFT “L”...
  • Page 52 3.The operator, once the "DOWN arrow" key has been pressed and making sure that the stabilizing arm has reached the surface of the landing base, must proceed backwards with the joystick until the entire section of the track is inside the landing. Fig.
  • Page 53 DANGER It is extremely important for the operator to make sure there is sufficient remaining space between the stair climber handle and the wall behind, before retracting the stabilising arm by pressing the “UP” ARROW. In all cases, only and exclusively when the crawler tracks are completely on the landing and always before retracting the stabilising arm, it is recommended for the operator to remove the joystick from the handle and to stand to the side of the device.

  • Page 54: Landing Descent Procedure - Automatic Mode - Without Using The Stabilizing Arm

    3.13 Landing Descent Procedure – Automatic Mode - without using the stabilizing WARNING Pay attention when passing between the staircase and landing base, use all the precautions required for using the device indicated in this manual. DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic”...
  • Page 55 PLEASE NOTE: The center of gravity of the load is the point where the machine is balanced. To test the balance, hold the handle and make sure there is no pressure in pulling or pushing. When the correct centre of gravity is identified, re- activate the automatic mode by pressing and keeping pressed the “A”...

  • Page 56: Landing Descent Procedure - Automatic Mode - Using The Stabilizing Arm

    3.13.1 Landing Descent Procedure – Automatic Mode – with the use of the stabilizing arm WARNING Pay attention when passing between the staircase and landing base, use all the precautions required for using the device indicated in this manual. DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic”...
  • Page 57 1. Activate the "automatic" function and check that the load calibration is successful. Otherwise, if the message "uncalibrated H" appears on the display, do not proceed with the transport, as indicated in the previous section. Fig. 44 2. Operate the joystick forwards until the special sensor, located in the front part of the tracks, which detects the presence of the step below, intervenes.
  • Page 58 4. The stabilizing arm will close automatically when the crawler tracks are in contact with the staircase below. At this point the device switches automatically to manual mode (when the stabilizing arm lifts off the ground). The operator must always make sure that the device has successfully switched from “automatic”...

  • Page 59: Descent Procedure - Automatic Mode - Reaching The End Of The Stairs

    3.14 Descent Procedure – Automatic Mode – reaching the end of the staircase WARNING Pay attention when passing between the staircase and landing base, use all the precautions required for using the device indicated in this manual. DANGER IN ALL THE STAGES DESCRIBED IN THE FOLLOWING PARAGRAPHS (climbing/landing/descent procedure, both in manual and “automatic”...
  • Page 60 1. The device will be in manual mode during the whole staircase phase. Always make sure that inclination is the most suitable based on the type of load and staircase, otherwise change the safety angle with the buttons. Then proceed moving the trolley down to the bottom of the steps, using the joystick, keeping both hands on the grip.
  • Page 61 When the trolley has completely reached the floor below, move it away from the staircase as far as necessary. 4. To close the loading platform completely and unloading the goods from the trolley, turn off the automatic mode, then press CLOSE and use the joystick to close the loading platform to the "0”...

  • Page 62: Driving Aids During The Use Of The Stabilizing Arm

    3.14.1 DRIVING AIDS DURING USE OF THE STABILISING ARM This part of the manual applies only if the stair climber mod. DOMINO PLASMOID is equipped with a stabilising arm. The DOMINO PLASMOID model with a stabilising arm (also called STABILIZED DOMINO PLASMOID) is equipped with some driving aids that assist but do not replace the operator at the controls.
  • Page 63 2. LOAD STABILISATION ACTIVATION IN MANUAL MODE: load stabilisation can also be activated in manual mode by pressing the DOWN ARROW (to start it) and the UP ARROW (to retract it). Upon contact of the stabilizing arm with the ground, the device will autonomously activate the "automatic" function in order to appropriately adjust the angle of the loading platform.

  • Page 64: Charging The Batteries

    3.15 Charging the battery In order to preserve performance of the battery pack over time, we offer the following recommendations: - Never leave the battery pack flat after use - Do not keep the batteries in rooms below 14°C except during use - Charge the batteries at least once every 15 days while the stair climbing trolley remains idle.
  • Page 65 WARNING: CHARGING THE BATTERIES • Use only the battery chargers provided with the trolley to charge the batteries. • Disconnect the battery charger as soon as the batteries are fully charged or, at any rate, no more than two hours afterwards. •...
  • Page 66 If the stair climber is left stationary, with the battery connected and the % of the battery level is less than 30%, the message that appears on the full-screen display is “BATTERY LOW” (as shown below) which indicates that the battery voltage of the stair climber is too low and, therefore it’s necessary to proceed to charge it as per the instructions in the use and maintenance manual.

  • Page 67: Safety Equipment

    3.16 Safety equipment 3.16.1 Casings and protective guards The stair climbing trolley has been designed to minimise the risk of crushing between the moving parts of the trolley. All the potentially hazardous parts of the trolley, like the electric motors, crawler tracks, pulleys, etc.

  • Page 68: Warning Pictograms

    3.16.3 Warning pictograms The following warning and caution pictograms are on the stair climbing trolley. The pictograms must be kept clean and restored whenever they are removed or damaged. OBLIGATIONS: Obligation to read the use Obligation to wear work clothes (PPE) Obligation to use safety footwear (PPE) and maintenance manual Obligation to wear a helmet (PPE)
  • Page 69 Moving parts hazard. There is a high Generic Hazard Batteries recharging hazard risk of being entangled and injured ATTENTION! The pictograms that perform a safety function must not be removed, covered or damaged. Fig. 55...

  • Page 70: Battery Compartment

    3.16.4 Battery compartment The Lead gel battery (AGM) or Lithium Ion Battery (LITH) is fitted in a metal compartment sealed with rivets that can be removed only by destroying them. The battery compartment is tamper-proof and prevents projection towards the operator of fragments of the battery in the event that it overheats and explodes.

  • Page 71: Intended Conditions Of Use And Environment

    4 INTENDED CONDITIONS OF USE AND ENVIRONMENT Intended use The stair climbing trolley was designed and constructed to facilitate the transport of heavy and bulky objects up and down all types of stairs, exploiting the properties of the crawler tracks. It must be used only in areas where there is no vehicular traffic: it is not intended for use on public roads because it does not fit the description of a "vehicle"...

  • Page 72: Improper Use, Contraindications And Prohibited Use

    WARNING: ENVIRONMENTS TO BE AVOIDED The stair climbing trolley must not be used: • in areas where there is a risk of fire or explosion; • in environments where there is a corrosive and/or chemically active atmosphere; • in poorly lit environments; •...
  • Page 73 • To load objects that are very bulky, fragile, not in safety containers, stacked or loose or arranged in a manner that could put the operator at risk. • To operate the stair climbing trolley under the influence of alcohol or narcotics •...

  • Page 74: Lifting And Transport

    5 LIFTING AND TRANSPORT 5.1 Lifting The weight of the stair climbing trolley is about 82 kg, excluding the battery pack. DANGER: CRUSHING AND IMPACT Use the stair climbing trolley with care to avoid physical injury and damage. The manufacturer cannot be held liable for damage attributable to lifting and/or transport of the trolley after delivery.
  • Page 75 Fit the wheels in the holes at the sides of the trolley, near the crawler tracks, making sure they fit all the way in (as shown in the pictures below). Fig. 58 - Inserting the wheels on the stair climbing trolley Fig.

  • Page 76: Transport

    WARNING: WHEELS FOR MOVING • Do not attempt to climb stairs with the wheels fitted on the trolley because they are not designed for this purpose. It is mandatory to remove both wheels before moving up/down the staircase. • Do not move up/down the staircase without first having removed both wheels of the trolley. Transport The stair climbing trolley must be secured to ensure its safety when transported in a van.

  • Page 77: Commissioning

    6 COMMISSIONING Charging the batteries Before using the stair climbing trolley for the first time, you need to fully charge the battery using the battery charger provided. The stair climbing trolley is powered with 24V batteries. The average autonomy of the trolley is about 40 minutes of continuous operation. The average charging time is about 5 to 6 hours;...

  • Page 78: Preliminary Functions Check

    Preliminary functional checks Before each use, the operator must check that the stair climbing trolley is safe and should, therefore, perform the following inspections before using the stair climbing trolley. 6.2.1 Control devices Check the condition and charge status of the battery to make sure that it is sufficiently charged for the work at hand.

  • Page 79: Load Fastening Straps

    6.2.4 Load fastening straps Thoroughly check the good condition of the fixing straps, which must be free of cuts, abrasions, fraying (even minimal) and the metal hooks and buckles must have perfectly working spring levers. Fig. 61 7 USING THE STAIR CLIMBING TROLLEY Adjusting the height of the control handle The control handle of the stair climbing trolley can be adjusted according to the height of the operator.
  • Page 80 ATTENTION: HEIGHT OF THE CONTROL HANDLE • If the pins are not inserted correctly, the extension is NOT blocked. Therefore there is a risk of detachment and/or sudden movement of the control handle. Do not lift the control handle beyond the length of the Joystick cable, because doing so could pull out or damage the connecting cable of the control panel, making the trolley unusable.

  • Page 81: Placing The Load On The Trolley And Harnessing

    Placing the load on the trolley and harnessing WARNING: POSITIONING THE LOAD • To place large loads properly on the trolley, it is recommended to use a forklift truck or similar. IMPORTANT: Make sure that the load’s centre of gravity is perfectly centred in the middle of the load surface.

  • Page 82: Loading Objects To Be Transported On Stair Climbing Trolley

    Loading objects to be transported on stair climbing trolley. Loading/unloading of objects to be carried is a manual operation depending on the operator. It is therefore extraneous to the features of the device regarding the capability of tackling staircases while transporting this heavy object. The operator must therefore comply with standards in force regarding the manual handling of loads and should never carry a load heavier than 25 kg if a healthy adult male.

  • Page 83: Positioning Of Load Centre Of Gravity. Use Limits

    Positioning of load centre of gravity. Use limits. WARNING: CENTRE OF GRAVITY OF THE LOAD • To position the load on the trolley, proceed as follows. Falling hazard. • Place the centre of gravity of the load as close as possible to the control handle of the stair climbing trolley.
  • Page 84 In general terms, to achieve a stability condition during transport on a staircase, the operator must make sure to have positioned the load and therefore the relative centre of gravity so that the value D is as close as possible to the centre of the load surface (namely 316 mm). WARNING The use limits, in addition to depending on the correct positioning of the centre of gravity, also depend on the gradient of the staircase, which inevitably varies the values D.

  • Page 85: External Electromagnetic Interference

    If the stair climbing trolley does not respond to the controls or does not move as expected, stop the stair climbing trolley by pressing the OFF button, remove the battery and contact the ZONZINI Assistance Service to resolve the problem...

  • Page 86: Maintenance

    MAINTENANCE 8.1 General DANGER: RISK OF ACCIDENTS Always take the necessary safety measures during maintenance. All maintenance must be performed with the stair climbing trolley turned off, the battery disconnected and the trolley on a flat, stable surface. Before carrying out maintenance operations on the machine, eliminate the supply of all types of energy (electricity) and make sure that the machine is cold.
  • Page 87 Do not introduce hands, feet or other body parts inside a moving part of the system when it is in operation. There is a high danger of being entangled and seriously injured. Some system parts reach high temperatures, even above 50°. Do not touch them and do not place them near flammable materials.

  • Page 88: Daily Maintenance And Checks

    Also make sure that the crawler tracks are correctly tightened. Contact the ZONZINI Assistance Service if the crawler tracks need to be replaced. It is recommended to replace the crawler tracks at least once every 24/36 months, even if not worn.

  • Page 89: Crawler Tracks Operation Check

    The stair climbing trolley should always move in the same direction as the joystick. If the stair climbing trolley moves in an irregular manner, you must stop the trolley immediately and contact the ZONZINI srl Assistance Service to have it checked as soon as possible. Weekly maintenance and checks 8.3.1 Washing and cleaning...

  • Page 90: Technical Assistance And Spare Parts

    WARNING: PERIODIC INSPECTIONS The manufacturer cannot be held responsible for personal harm or property damage if the stair climbing trolley has not been periodically inspected. 9 TECHNICAL ASSISTANCE AND SPARE PARTS Please make sure you have this information on hand when requesting technical assistance: •...

  • Page 91: Procedure In Case Of Getting Stuck On Stairs

    11 PROCEDURE IN CASE OF GETTING STUCK ON STAIRS If the trolley gets stuck along the stairs, whether climbing or descending, it is possible to electrically release the brakes of the gear motor and press gently on the control handle, in relation to the weight being handled, and direct the stair climbing trolley downwards at a very slow rate.

  • Page 92: Disposal Of Components And Materials

    12 DISPOSAL OF COMPONENTS AND MATERIALS INFORMATION: DISPOSAL OF MATERIALS Dispose of the packaging, waste and dust, replaced parts and eventually the entire stair climbing trolley at the end of its useful life in an environmentally friendly manner, without contaminating the land, water or air, and observing the applicable domestic and local regulations in force Instructions on the recycling of waste: •...

  • Page 93: Warranty

    The warranty is valid for 12 months from the date of purchase, and covers the battery pack for a period of 6 months. Under the terms of the warranty, only parts found to be defective after inspection by Zonzini S.r.l. will be replaced or repaired free of charge, excluding shipping costs.

  • Page 94: Errors To Be Avoided When Usign The Device

    14 Errors to be avoided when using the device: Error 1: To start climbing the stairs without tilting the load. MANUAL MODE: It is mandatory to adjust the inclination of the load surface by means of the joystick knob, when the trolley starts climbing, according to the procedure in the user manual in chapter “3.7 climbing procedure –...
  • Page 95 Error 2: Not stopping in the load centre of gravity position (whether going up or down). MANUAL MODE: when you reach the last step of the flight of stairs (or when in descent you are on the landing and approaching the flight of stairs) you must identify the load’s centre of gravity and close the crawler tracks by pressing CLOSE (when climbing) or open the crawler tracks by pressing OPEN (when descending).
  • Page 96 EXAMPLE OF CENTRE OF GRAVITY OF THE LOAD: Fig. 72 The figure above shows an example of the stair climbing trolley with the centre of gravity on the last step of the flight of stairs. PLEASE NOTE: The center of gravity of the load is the point where the machine is balanced. To test the balance, hold the handle and make sure there is no pressure in pulling or pushing.
  • Page 97 Error 3: Going down the flight of stairs without adjusting the load inclination MANUAL MODE: When the front-most part of the crawler track touches the floor below when descending a staircase, the operator must close the inclination of the load surface by pressing M. Follow the procedure described in this user manual.

  • Page 98: Tips When Manoeuvring On Landing

    15 Tips when manoeuvring on landing The rotation manoeuvre on the landing is carried out by properly turning the joystick to safeguard the stability of the load and to avoid any obstacles, such as perimeter walls, windows, lamps, railings etc. The following are examples of how to manoeuvre on the landing: Fig.

  • Page 99: Warnings And Alarms

    OVERCURRENT 3003 exceeded OVERCURRENT Otherwise email the Zonzini assistance service. CODE 3003 C. The output of the Plasmoid relating to 2.Check that you have not exceeded the maximum the motor_1(right) has a fault.
  • Page 100 DISPLAY PLASMOID'S #ALARMS CAUSE REMEDY MESSAGE It appears when the dinamic voltage 1. Charge the battery pack immediatly. BATTERY (voltage of the battery when the EMPTY CODE 2001 BATTERY EMPTY machine is working) dropped below 2001 the lower limit 1. Accept the message by long pressing (3 sec) the up arrow key and then recharge battery pack as BATTERY LOW soon as possible.

  • Page 101: Instruction Manual For The Optional Accessories

    17 INSTRUCTION MANUAL FOR THE OPTIONAL ACCESSORIES IMPORTANT: While assembling the accessory or positioning the load, the machine must be turned off. ADJUSTABLE BASE WITH and WITHOUT WHEELS FOR PHOTOCOPIERS The adjustable base for photocopiers is available in two versions, with or without wheels. Version with wheels with retracted load sliders: Fig.
  • Page 102 Version without wheels with load sliders pulled out: Fig. 80 ATTENTION: Switch the machine off before assembling the accessory on the stair climbing trolley and positioning the load (photocopier) onto it. In order to correctly install the photocopier base with and without wheels on the Domino Automatic stair climbing trolley, it is necessary to remove the standard aluminium base and screw the photocopier base onto the stair climbing trolley’s supporting frame with four bolts, as shown in the figure below.
  • Page 103 Fig. 82 In the version with wheels, there is a mechanical brake in the central swivel wheel. It is necessary to lock the wheel by means of the brake before loading the photocopier onto the trolley, in order to stabilise the stair climbing trolley and prevent it from moving backwards.

  • Page 104: Adjustable Base For Bulky Loads

    DANGER STAY AWAY FROM MOVING PARTS. CARRYING PEOPLE IS NOT ALLOWED. BEFORE ANY MOVEMENT, always tie up the goods according to the instructions specified in the user manual for mod. Domino Automatic. The accessory must always be installed on the trolley without any load. ADJUSTABLE BASE FOR BULKY LOADS The adjustable base for bulky loads (Fig.
  • Page 105 Fig. 84: 1- Bolt fixing seats 2- extendable left side 3- extendable right side WARNING MAXIMUM CAPACITY: when the stairclimbing trolley is used in combination with this accessory, the max load on the machine cannot be more than 390 kg. Please refer to the following paragraphs of the user manual for the Domino Automatic trolley: <<...
  • Page 106 WHEELED BASE The wheeled base is useful to improve the flat transport condition of the stair climbing trolley, as it provides support on 4 wheels, 2 fixed and 2 swivel ones, so the operator can push the trolley (with or without the load) more comfortably than with the 2 wheels supplied.
  • Page 107 Please refer to the following paragraphs of the user manual for the Domino Automatic trolley: << ENVIRONMENTS TO BE AVOIDED >> << PROHIBITED ACTIONS >> << IT IS STRICTLY PROHIBITED >> << PLACING THE LOAD ON THE TROLLEY AND HARNESSING >> <<...
  • Page 108 ALUMINIUM RAMP: The aluminium ramp is used to load/unload the stair climbing trolley mod. Domino Automatic into/from the van with or without load. The ramp in the standard version is 2 metres long. It is suitable for loading/unloading into/from the cargo area of the van at a maximum 1 metre height. Fig.

  • Page 109: Narrow Landing Base

    BASE FOR NARROW LANDINGS The base for narrow landings (Fig. 87) offers the advantage of avoiding the first step of the next flight of stairs and to manoeuvre the load in even narrower spaces. When the operator, during the ascent phase, is preparing to perform the landing operation specified in the user manual of the Domino Automatic trolley (chapter 7.4), you must position the narrow landing base onto the landing so that the crawler tracks of the trolley can climb directly onto this accessory, instead of resting on the ground (see Fig.

  • Page 110: 89: Base Plate For Narrow Landings On A Landing

    Fig. 89: base plate for narrow landings on a landing. WARNING MAXIMUM CAPACITY: when the stairclimbing trolley is used in combination with this accessory, the max load on the machine cannot be more than 380 kg. Please refer to the following paragraphs of the user manual for the Domino Automatic trolley: <<...

  • Page 111: Central Arm For Vans

    CENTRAL ARM FOR VANS The central arm for vans (Fig. 90) is used to move the load in a tilted position on the van. It is ideal for long loads on relatively low vans. It is attached directly to DOMINO AUTOMATIC's frame and is equipped with swivel wheels.
  • Page 112 Hook the “central arm” accessory to the stair climbing trolley before tilting the load, and make sure it is correctly positioned. Please refer to the following paragraphs of the user manual for the Domino Automatic trolley: << ENVIRONMENTS TO BE AVOIDED >> <<...
  • Page 113 TILTED BASE FOR VAN PHOTOCOPIERS The inclined base for van photocopiers is useful for vans with low loading height. This accessory allows you to load/unload the photocopiers into/from the van from outside (Fig. 94 below), so that the overall clearance limits will depend on the photocopier, without the trolley influencing them. WARNING DOMINO directly climbs up onto it by using the crawler tracks (Fig.
  • Page 114 Adjust the height of the telescopic feet before positioning the stair climbing trolley onto the base plate Adjust the stair climbing trolley’s base plate tilting so that it is aligned with the van. MAXIMUM CAPACITY: when the stairclimbing trolley is used in combination with this accessory, the max load on the machine cannot be more than 480 kg.
  • Page 115 ACCESSORY FOR DOORS AND WINDOWS An accessory for carrying doors, windows and very heavy loads in general can be installed on the Domino Automatic stair climbing trolley. It features the possibility of being directed in one way or another with respect to the main control structure of the stair climber.

  • Page 116: Figures Index

    18 FIGURES INDEX FIGURE NR PAGE 2 FAC-SIMILE Machine identification plate 2 Main components of the DOMINO stair climbing trolley 5 General ON/OFF button 6 OPEN/CLOSE button 7 Button “A” (Automatic) 8 UP arrow 9 DOWN arrow...
  • Page 117 54 Battery charger and battery box supplied with stair climbing trolley 57 Removing the wheels 58 Inserting the wheels on the stair climbing trolley 59 Wheels correctly fitted on the stair climbing trolley 60 Stair climbing trolley in transport configuration / Control handle locking pins...
  • Page 118 66 Sequence: fastening belt 70 Error: To start climbing the staircase without tilting the load surface 83 Adjustable base for bulky loads 84 1- Bolt fixing seats 2- extendable left side 3- extendable right side 87 narrow landing base 88 The tracks of the Domino Automatic trolley are positioned above the “narrow landing base”...
  • Page 119 92: Central arm for van to carry the load in a tilted position in the van...

This manual is also suitable for:

Domino plasmoid stabilizedApptsc880

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