Related Manuals for NANO TMC0030N
Summary of Contents for NANO TMC0030N
- Page 1 ENGLISH Code 9828093662 Edit. 12/2023 INSTRUCTION AND MAINTENANCE MANUAL DRYERS TMC0030N-TMC0105N READ THIS MANUAL CAREFULLY BEFORE CARRYING OUT ANY OPERATIONS ON THE DRYER. Cod. 9828093662 01 - Edition 12/2023 - 1...
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Page 2: Table Of Contents
ENGLISH CONTENTS PART A: INFORMATION FOR THE USER GENERAL CHARACTERISTICS INTENDED USE OPERATION GENERAL SAFETY STANDARDS DESCRIPTION OF DANGER SIGNALS DANGER ZONES SAFETY DEVICES POSITION OF PLATES DRYERS ROOM 10.0 TRANSPORT AND HANDLING 11.0 UNPACKING 12.0 INSTALLATION 13.0 DIMENSIONS AND TECHNICAL DATA 14.0 MACHINE ILLUSTRATION 15.0... -
Page 3: General Characteristics
ENGLISH 1.0 GENERAL CHARACTERISTICS The thermal mass dryer is a chilling machine uses a secondary fluid to cool down compressed air and separate the moisture in order to reduce the pressure dew point avoiding water in the air net. To cool down the secondary fluid, a standard direct expansion fridge system is used. 2.0 INTENDED USE The dryer has been built to dry the compressed air for industrial use. -
Page 4: General Safety Standards
ENGLISH 4.0 GENERAL SAFETY STANDARDS The appliance may be used only by specially trained and authorized personnel. Any tampering with the machine or alterations not approved beforehand by the Manufacturer relieve the latter of responsibility for any damage resulting from the above actions. The removal of or tampering with the safety devices constitutes a violation of the European Standards on safety. -
Page 5: Description Of Danger Signals
ENGLISH 5.0 DESCRIPTION OF DANGER SIGNALS 1) Dangerous 2) Air not fit for 3) High 4) Fan 5) Hot parts 6) ethylen Electric voltage breathing pressure rotating glycol 6.0 DANGER ZONES Risks present on the whole machine Cod. 9828093662 01 - Edition 12/2023 - 5... -
Page 6: Safety Devices
ENGLISH 7.0 SAFETY DEVICES A) Cooling fan shield B) Earth 8.0 POSITION OF PLATES The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes and must not be removed or spoiled for any reason. Ref. -
Page 7: Dryers Room
Please remember that we do not recommend the application of duct to extract air in presence of axial fans 10.0 TRANSPORT AND HANDLING The machine must be transported from the side indicated in the picture to prevent the overturn of the unit. NET WEIGHT TYPE lb (kg) TMC0030N 122 (55) TMC0055N 133 (60) TMC0090N 155 (70) -
Page 8: Installation
ENGLISH 12.0 INSTALLATION 12.1 POSITIONING After unpacking the equipment and preparing the dryers room, put the machine into position, checking the following items: ⚫ ensure that there is sufficient space around the machine to allow maintenance (see Fig. 6). ENSURE THAT THE OPERATOR CAN SEE THE WHOLE MACHINE FROM THE CONTROL PANEL AND CHECK THE PRESENCE OF ANY UNAUTHORIZED PERSONS IN THE VICINITY OF THE MACHINE. - Page 9 ENGLISH ALL DAMAGE DUE TO THE FAILURE TO COMPLY WITH THESE INDICATIONS CANNOT BE ATTRIBUTED TO THE MANUFACTURER AND MAY CAUSE INVALIDITY OF THE GUARANTEE CONDITIONS. 12.4 STARTING UP See part B of this manual, Chapter 16.0 Cod. 9828093662 01 - Edition 12/2023 - 9...
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Page 10: Dimensions And Technical Data
13.0 DIMENSIONS AND TECHNICAL DATA Refrigerant gas 100 (2) TYPE 50hz 60hz TYPE mm [in] mm [in] mm [in] R-513A TMC0030N 725 [28,5] 316 [12,4] 994 [39,1] TMC0030N ½” GAS F ½” NPT F TMC0055N 725 [28,5] 316 [12,4] 994 [39,1] ½”... -
Page 11: Machine Illustration
ENGLISH 14.0 MACHINE ILLUSTRATION 14.1 GENERAL LAY-OUT Reference Name Refrigerant compressor Condenser Motor fan Refrigerant filter Capillary Heat exchanger 5:1 Pump Condensate drain Cod. 9828093662 01 - Edition 12/2023 - 11... - Page 12 ENGLISH 14.2 CONTROL PANEL BEFORE CARRYING OUT THE OPERATION TEST, READ CAREFULLY AND ACQUIRE A GOOD KNOWLEDGE OF THE COMMAND FUNCTIONS. Reference Name Alarm / Warning icon Compressor + fan icon PDP indicator ON-OFF button SET button UP button DOWN button 5 + 6 Back to previous screen 5 + 7...
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Page 13: Scrapping The Unit
ENGLISH ICONS ICON NAME MODE FUNCTIONS No active alarms ON + Flashing P1, P2 or Probe failure alarm P1, P2 or P3 High/Low temperature alarm Service Warning Alarms and ON + Flashing SE Maintenance warning Warning ON + Flashing L1 Low PDP temperature Alarm, Dryer is stopped ON + Flashing H1 High PDP temperature Warning... -
Page 14: Routine Maintenance
ENGLISH PART “B” THIS PART “B” OF THE INSTRUCTIONS MANUAL IS RESERVED FOR PROFESSIONALLY SKILLED PERSONNEL APPROVED THE MANUFACTURER. 16.0 ROUTINE MAINTENANCE BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK. - Page 15 ENGLISH 16.2 CLEANING OF THE AUTOMATIC CONDENSATE DRAIN FILTER (Fig. 10) Proceed as follows: - Close the valve Ref. 1 Fig. 10 - Remove the panel Ref. 5 - Release the pressure in the dryer by pressing the condensate drain “TEST” push button of the drain Ref.
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Page 16: Trouble-Shooting And Emergency Remedies
ENGLISH 17.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES ALL WORK MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL. BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS. N.B. OPERATIONS MARKED ◼ ◼ MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL APPROVED THE MANUFACTURER FAULT FOUND POSSIBLE CAUSES... - Page 17 ENGLISH 17.1 TROUBLE-SHOOTING AND EMERGENCY REMEDIES N.B. OPERATIONS MARKED ◼ ◼ MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL APPROVED THE MANUFACTURER Possible root Disply Flashing fault message Description Observations causes Dryer is working OK Alarm icon + label P1 Thermal mass fluid ◼◼...
- Page 18 ENGLISH EE ALARM EE alarm is shown when internal EPROM errors happens, if this warning will appear, the dryer will stop running. The error can be reset by pressing one of the four buttons of the controller, anyway replace the controller itself. NOTE: In case of EE alarm contact Customer Service SE ALARM After 6000Hrs, the controller will issue a “SE”...
- Page 19 ENGLISH PROCEDURE TO SET THE SERVICE INTERVAL ON PDP DEVICE DOWN First menu parameter “St” appears Push and hold buttons “SET” and PDP is showing standard view. on display. Push up arrow until “SE” “DOWN” to enter in the menu. parameter is shown.
- Page 20 ENGLISH 17.2 THERMAL MASS FLUID (Fig. 11) CONTACT PROFESSIONALLY SKILLED PERSONNEL APPROVED BY MANUFACTURER AND INSIST ON THE USE OF ORIGINAL SPARE PARTS. THE THERMAL MASS FLUID IS A MIXTURE QUALIFIED BY THE MANUFACTURER. DON’T USE DIFFERENT FLUID FROM THE ONES SUGGESTED BY YOUR DEALER In case of strong leakage of thermal mass fluid proceed as follow: a) Switch-off the unit Ref.
- Page 21 ENGLISH 17.3 PUMP BLOCKED (Fig. 12) In case the impeller get stuck, the vertical bars of the display flashes two (2) times → a) Switch-off the unit Ref. 3 Fig. 12 b) Turn off the supply (see disconnector switch Ref. 4 Fig. 12) Remove the panel Ref.
- Page 22 ENGLISH 22 - Edition 12/2023 Cod. 9828093662 01 -...
- Page 23 ENGLISH 18.0 STARTING UP, CONTROLLER FEATURES BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THE ELECTRIC POWER SUPPLY HAS BEEN DISCONNECTED WAIT AT LEAST TWO HOURS BEFORE STARTING UP, AFTER ANY MACHINE MOVEMENT (TRANSPORT OR HANDLING). 18.1 PRELIMINARY CONTROLS Before starting the dryer, check: - The correct connection to the compressed air piping: remember to remove eventual caps on the dryer inlet and outlet.
- Page 24 ENGLISH 18.3 REMOTE ALARM FUNCTION The controller allows to remote alarms and warnings. This is managed by means of a free NC (Normally Closed) contact. The contact opens in case of an alarms, warnings and other abnormal state of the controller. Refer to pictures below to identify the free contact location into the unit.
- Page 25 Experience. Customer. Service. nano-purifi cation solutions nano-purifi cation solutions Charlotte, North Carolina Maryville, Tennessee Tel: +1 704 897 2182 Tel: +1 704 897 2182 support@nano-purifi cation.com support@nano-purifi cation.com www.nano-purifi cation.com nano-purifi cation solutions nano-purifi cation solutions St. Catharines, Ontario, Canada...