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Imported From Wisconsin - USA
www.kodiakequip.com
1711 South Street
Racine, WI 53404 (USA)
262-833-4025 | (855) 965-0011
© 2023 RPS Corporation
®
Operator Manual (EN)
26'' & 30'' Cylindrical
Read the Operators Manual
before using the machine.
Read the Safety Messages
before servicing machine.
261-1520
Models:
28'' & 32'' Disk
V23.212
K-K42-OP-EN
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Summary of Contents for Kodiak K42 Series
- Page 1 ® Imported From Wisconsin - USA 261-1520 Operator Manual (EN) Models: 28'' & 32'' Disk 26'' & 30'' Cylindrical Read the Operators Manual before using the machine. Read the Safety Messages before servicing machine. www.kodiakequip.com 1711 South Street Racine, WI 53404 (USA) 262-833-4025 | (855) 965-0011 V23.212 ©...
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Page 2: Introduction
Intended use The Kodiak K42 Ride On Floor Scrubber is intended for industrial applications with hard floor surfaces such as concrete, VCT, tile and grout, stone, ect. This machine is not designed to clean carpets or sand wooden surfaces. Use only OEM pads/brushes and commercially available floor cleaning detergents. -
Page 3: Table Of Contents
....24 Drain Recovery ... 25 Flushing Recovery Tank ..26 KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 4: Safety
Tank or pick up. to explode. Serious personal injury or property damage could occur. Only charge the Batteries in this machine in a well ventilated area. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 5: Safety Labels
Do not operate this machine if any parts have been controller. damaged or removed. CAUTION To avoid damage to the electronic control components of this machine, Do not store this machine outdoors. Do not pressure wash this machine. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 6: Operation Machine Overview
13. Foam Float Ball & White Vac Filter 14. Strobe 15. Recovery Drain Hose 16. Tank Latch 17. Remote Solution Fill 18. Charger 19. Solution Sight Tube & Drain Hose 20. Scrub Deck 21. Side Wipers KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 7: Central Command Overview
16. Negative Busbar CB 17. Positive Busbar CB 18. Solution Valve CB 19. Left Brush CB 20. Right Brush CB 21. Vacuum Motor CB 22. E-stop Touch Screen (See pg 8.) (Optional) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 8: Touch Screen Operation (Optional)
10. TRANSPORT INDICATION - Green Forward & Red Rev 11. BRUSH DISK CURRENT - Indicates Brush power consumption 12. OPERATION MODE SELECTOR - Cycle through and select which operation mode you would like to work in KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... - Page 9 Reverse Transport Motor Working Active Inactive Working Active Inactive Solution Flow Vacuum Motor Working Active Inactive Working Active Inactive Scrub Deck Motor(s) Scrub Deck Motor(s) Working Active Inactive Working Active Setup Hour Meters KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts...
- Page 10 Drive Speed = 90% Vac Motor = 90% Figure 3. shows Zone 3 “Heavy Duty” Factory Configuration. Water = 3 Downpressure = 4 Drive Speed = 100% Vac Motor = 100% KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts...
- Page 11 To alter the name of a Zone, simply click on the black name box and a full keyboard will appear as Figure 4. shows. Enter new name and save your work with the Green save icon. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts...
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Page 12: Parking Brake
Do not operate this machine outdoors or on uneven surfaces. WARNING Understand the dynamic braking system before you operate the machine on ramps. Machine may coast. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 13: Steering Controls
OPERATION Steering Controls EMERGENCY STOP KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 14: Headlights (Optional)
OPERATION Headlights (Optional) HEADLIGHTS & REAR WORK-LIGHTS ON KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 15: Spray Jet Controls (Optional)
OPERATION Spray Jet Controls (Optional) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 16: Battery Setup
If battery acid gets on your face or in your eyes, flush the area immediately with cold water and seek medical attention. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 17: Charging
OPERATION Charging KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 18: Squeegee Installation
OPERATION Squeegee Installation KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 19: Squeegee Adjustment
OPERATION Squeegee Adjustment (RH) (LH) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 20: Forward Drive
OPERATION Forward Drive 0 - 3.3mph (0 - 5.3 kph) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 21: Reverse Drive
OPERATION Reverse Drive 0 - 3.3mph (0 - 5.3 kph) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 22: Fill Solution Tank
TO AVOID DAMAGE TO THIS MACHINE: • USE APPROVED DETERGENTS ONLY • WATER TEMPERATURE MUST NOT EXCEED 130˚F/ 54˚C • DO NOT USE HIGH-PERCENTAGE BLEACH MIXTURE REFER TO MANUAL OR CALL +011-262-681-3583 KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 23: Scrubbing
OPERATION Scrubbing 0 - 3.3mph (0 - 5.3 kph) See page 8 for Touch Screen Controls KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 24: Drying
OPERATION Drying 0 - 3.3mph (0 - 5.3 kph) See page 8 for Touch Screen Controls KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 25: Drain Recovery
OPERATION Drain Recovery NOTICE Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 26: Flushing Recovery Tank
OPERATION Flushing Recovery Tank NOTICE Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 27: Daily Maintenance
DAILY MAINTENANCE Clean Cylindrical Hopper KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 28: Charge Batteries
DAILY MAINTENANCE Charge Batteries KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 29: Clean Drain Saver
DAILY MAINTENANCE Clean Drain Saver KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 30: Weekly Maintenance (Or 25 Hrs)
WEEKLY MAINTENANCE (OR 25 HRS) Clean White Filter/Screen KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 31: Rotate Disk Brushes
WEEKLY MAINTENANCE (OR 25 HRS) Rotate Disk Brushes Rotate after 25 hrs 1/4'' (0.5 cm) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 32: Rotate Cylindrical Brush
WEEKLY MAINTENANCE (OR 25 HRS) Rotate Cylindrical Brush Rotate after 25 hrs 1/4'' (0.5 cm) KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 33: Clean Solution Filter
WEEKLY MAINTENANCE (OR 25 HRS) Clean Solution Filter KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 34: Rotate Squeegee Blade
WEEKLY MAINTENANCE (OR 25 HRS) Rotate Squeegee Blade USED X1 USED X4 ROUGH SURFACES 180° SMOOTH SURFACES KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 35: Drain Solution Tank
WEEKLY MAINTENANCE (OR 25 HRS) Drain Solution Tank NOTICE Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 36: Monthly Maintenance (Or 100 Hrs)
MONTHLY MAINTENANCE (OR 100 HRS) Adjusting Deck Sidewipers KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 37: Deck Leveling
MONTHLY MAINTENANCE (OR 100 HRS) Deck Leveling 1/4'' 1/2'' 3/4'' KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 38: Battery Water Level
MONTHLY MAINTENANCE (OR 100 HRS) Battery Water Level 24 Vdc PROBLEM PAIR PROBLEM ___________________________________________________ KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 39: Other Pm Sheet
OTHER PM Sheet K42 Series Scrubber PM Sheet CUSTOMER & MACHINE INFORMATION Customer: Email: Address: Phone: City: State: Zip: Contact: Serial #: Model #: Work Order #: NOTE: Start with Machine filled at least with ½ Tank of water. Turn ON Machine and Test Functionality of Machine CHECK OPERATION &... - Page 40 OTHER PM Sheet K42 Series Scrubber PM Sheet BATTERY HYDROMETER WATER CLARITY WATER LEVEL 6VDC 6VDC 6VDC 6VDC READING (Circle One) (Circle One) Cell A Clear Dark Overfilled Full Low Overfilled Full Low Cell B Clear Dark Overfilled Full Low...
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Page 41: Battery Chargers
Standard Onboard / AGM / International Chargers: AC Power: 80-270VAC / 50-60Hz DC Power OUT: 24VDC / 27A + 37A Please refer to OEM Charger Operating Instructions for more information. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 42: Schematics
AMMETER, SCRUB MOTOR DIODE 5-270 METER, BATTERY/HOUR MOLEX 4 PIN YELLOW 26 GREEN LIGHT, WATER INDICATOR BLACK 55 DIODE 5-270 BLK/WHT 271 WHITE 260 BLUE 54 PURP 270 BLACK 233 GREEN 232 KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 43: Error Codes
Make sure the controller connections are secure. 10 Flash An excessive voltage has been applied to the controller. This is usually caused by a poor battery connection. Check the battery connections. KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... -
Page 44: Touch Screen (Optional)
The transport motor drive circuit The machine is disabled has had an over temperature failure Battery over voltage HIGH_BATTERY_PROTECT hard The battery voltage is above The machine is disabled check batteries / wiring acceptable limits KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts... - Page 45 Throttle fault THROTTLE_FAULT hard An illegal voltage has been read The machine is disabled Check throttle action and from the throttle feedback circuit voltages KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts...
- Page 46 Squeegee motor current SQUEE_SOFTWARE_OV soft The squeegee motor current has The squeegee actuator is over software limit exceed the software limit disabled KODIAK K42 V23.212 Questions? Call 855-965-0011 Use OEM Parts...
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- Page 49 V23.212 K-K42-OP-EN...
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