Related Manuals for AAT CargoMaster CC-System
Summary of Contents for AAT CargoMaster CC-System
- Page 1 CargoMaster STA IR C LIM B ER FOR EX PERT S T R A N S L A T I O N O F T H E O R I G I N A L USER MANUAL CargoMaster CC-System 2024-03 (8.1)
- Page 2 AAT Service Concept Customer service at its best With our professional service concept, Spare parts Showroom & exhibition devices we at AAT once again meet our high Repair processing Complaints quality standards by off ering a compre- Technical information ...
- Page 3 On our homepage, you will also fi nd all safety-related changes which have been made to the user manual. The current edition of the user manual is available at: www.aat-online.de/en > Service > Download area > Transportation > User manuals WARNING Failure to observe this user manual, in particular the safety instructions, can lead to defects in the...
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Page 4: Table Of Contents
Table of Contents SYMBOLS AND SAFETY INSTRUCTIONS Explanation of the symbols on the device (applicable for the EU) Explanation of the symbols on the packaging Product description 4.1 Device overview CargoMaster CC-System 4.2 Intended use Type plate incl serial number Technical data 4.5 Dimensional drawing CC-System Scope of delivery Accessories STARTING UP... -
Page 5: Symbols And Safety Instructions
The CargoMaster may only be operated by persons who have obtained appropriate training and are physically and mentally able to operate the CargoMaster safely This also includes adequate eyesight Training may only be carried out by the manufacturer, the AAT field service staff or by certified partners. In the event of reading disabilities, cover training content in more depth verbally. Minors below the age of 16 are not allowed to operate the CargoMaster! Minors of at least 16 years are allowed to operate the CargoMaster, but only under supervision! Stability tests were performed under laboratory conditions. The CargoMaster may behave differently... -
Page 6: Explanation Of The Symbols On The Device (Applicable For The Eu)
Symbol Explanation CE marking Position: Type plate The product complies with the relevant provisions of the EC Machinery Directive 2006/42/EC. Position: Type plate Serial number of the product (e.g., CC160XXXXXX / CC200XXXXXX) Manufacturer Position: Type plate Indicates the manufacturer of the product (AAT Alber Antriebstechnik GmbH) - Page 7 Barcode Position: Type plate Contains the AAT serial number Date of manufacture Position: Type plate Indicates the year the product was manufactured Adhesive information label Position: Battery pack housing Refers to important information/safety instructions - Observe the user manual! - Warning: rotating/moving parts! - Operation only by one trained person! - A ctivate the safety brakes on the stairs and check them before each use - Observe the max. load.
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Page 8: Explanation Of The Symbols On The Packaging
Explanation of the symbols on the packaging Symbol Explanation Handle with care The packaging including the product must be handled with special care. Protect from moisture Protect the packaging including the product from overly high air humidity. Cover during storage. If necessary, cover thoroughly with tarpaulins. Caution fragile Handle the packaging including the product carefully and never allow it to fall. - Page 9 Labelling plan, adhesive labels (applicable for the EU) Battery pack UP/DOWN switch...
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Page 10: Product Description
Product description 4 1 Device overview CargoMaster CC-System Handles Battery pack UP/DOWN switch Safety brake Speed control Climbing leg with climbing foot ON/OFF switch Wheel Spiral cable Lashing strap Battery indicator Single-step switch ComfortStep... -
Page 11: Intended Use
4 2 Intended use The CC system stair climbers are used to transport cargoes safely over stairs (upwards and down- wards). In doing so, both straight and spiral stairs can be travelled. Driving on slopes is possible, too. Any other use is considered not in compliance with the intended use The CC system stair climbers were developed to be operated by a single person However, the use of a stair climber requires a higher level of skill and experience than the use of a manual hand truck 4 3 Type plate incl serial number Product / Model... -
Page 12: 4 Technical Data
4 4 Technical data CC160 CC200 Technology Refer to dimensional drawing Dimensions Weight of handles = 2 1 kg Weight of handles = 2 1 kg Weight of climbing unit = 22 5 kg Weight of climbing unit = 24 1 kg Battery pack = 4 3 kg Battery pack = 4 3 kg Own weight... -
Page 13: Dimensional Drawing Cc-System
4 5 Dimensional drawing CC-System CC160 CC200... -
Page 14: 6 Scope Of Delivery
4 6 Scope of delivery Charger incl instructions Battery pack Lashing strap CargoMaster CC-System 4 7 Accessories NOTE - Only use accessories from AAT Alber Antriebstechnik GmbH. Pneumatic tyres Vehicle charging line Extended handles Acrylic sheet front plate Additional battery pack for change +15 mm Auxiliary stairs Climbing height extension 15 mm... - Page 15 Pulling hook for beverage crates Support for round containers Transport wheel...
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Page 16: Starting Up
CAUTION - There is a risk of crushing at the slots in the handles! NOTE - Do not unscrew locking screws entirely! Adjusting the height Loosen the locking screws in Pull the handles out to the Tighten the locking screws a counterclockwise direction desired height (AAT recom- mends: shoulder height) Repeat figures 1 - 3 on the other side... - Page 17 Tilt adjustment of handles Pull apart with shaking move- Unscrew the locking screw Tilt handles ments approx 6 mm Repeat figures 1 - 5 on the Fit the locking bolt into the Tighten the locking screws other side hole...
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Page 18: 2 Spiral Cable Plug
5 2 Spiral cable plug NOTE - Plug-in contacts must be dry! Plug in and lock spiral cable plug in place 5 3 Swivelling toe plate NOTE - Locking button must engage! Fold up/down. Release button with bolt (optional) Lever resting on wedge = un- locked... -
Page 19: Inserting The Battery Pack
5 4 Inserting the battery pack WARNING - Fix and lock battery pack so that it cannot become loose RISK of burns - Only remove the battery when the CargoMaster has been switched off. NOTE - Plug-in contacts must be dry! Removal Installation Press the release button and Put the battery pack on pull battery pack off. 5 5 Switching on the device Turn the CargoMaster on... -
Page 20: Neutral Position
To do so, press and hold the tion UP/DOWN switch. 5 7 Checking the safety brakes DANGER - If the safety brakes only take effect on one side or no effect at all: Do not use CargoMaster. There is a risk of falling! Contact the manufacturer, the AAT field ser- vice or a certified partner. WARNING - Check safety brakes prior to any run and without cargo. The chassis has a safety Activate the safety brake on Move climbing leg to neutral brake on each of both sides... -
Page 21: 8 Checking Battery Capacity
TEST: Tilt the CargoMaster If it is not possible to roll the CargoMaster forward, safety brakes are active 5 8 Checking battery capacity Yellow = battery is only partial- Battery indicator Red = battery depleted ly charged Green = battery fully charged Charge battery! Charge battery! An acoustic warning sounds every 12 seconds The capacity of the batteries... -
Page 22: Single-Step Mode
5 9 Single-step mode DANGER - If the single-step mode has been deactivated (continuous climbing mode), a higher level of experience is required to operate the CargoMaster Manufacturer's recom- mendation: Only deactivate the sin- gle-step mode, if the op- erator is able to handle the CargoMaster safely Activating single-step mode To do so, switch on single-step interrupts the drive after one mode full rotation and it will then return to the neutral position (refer to chapter 5 6) 5.10 Continuously adjustable speed... -
Page 23: Disassembly
DISASSEMBLY For disassembly, carry out chapters 5 4 to 5 1 in reverse order OPERATION DANGER - Do not touch the rotating/moving climbing leg. There is a risk of crushing! DANGER - Do not support your foot on the housing. There is a risk of crushing! DANGER - Do not allow any persons to stay in the danger zone underneath the CargoMaster! DANGER - Check the safety brakes prior to every use of the CargoMaster (refer to chap- ter 5 7)! WARNING - Wear anti-slip footwear to avoid slipping on the stairs. WARNING - Always operate the CargoMaster with both hands This is the only way to perform the climbing procedure safely WARNING - Do not travel wet, slippery, or waxed stairs. The steps must be sufficiently deep and stable. Carpet surfaces must be non-slip. There is a risk of falling! -
Page 24: 1 Picking Up The Cargo
7 1 Picking up the cargo Moving climbing leg to Recommendation by the Turn the CargoMaster on neutral position Select manufacturer: To do so, press the ON/OFF switch climbing direction UP or If single-step mode is active, DOWN Move climbing leg to the climbing leg is automati- the uppermost position (refer cally stopped in neutral posi-... -
Page 25: Moving On Level Ground / Overcoming Obstacles
7 2 Moving on level ground / overcoming obstacles DANGER - Do not support your foot on the gear housing. There is a risk of crushing! CAUTION - Retract the climbing legs. Otherwise, the climbing legs may be damaged! CAUTION - Only overcome obstacles backwards. Otherwise, the safety brakes may be dam- aged! CAUTION - Deactivate the safety brakes! The safety brakes may wear and/or be damaged when moving on level ground! Moving climbing leg to Deactivate safety brakes Turn the CargoMaster on To do so, press the ON/OFF neutral position Select To do so, push the brake le- switch climbing direction UP or ver downwards with the foot... -
Page 26: 3 Moving On Slopes
7 3 Moving on slopes DANGER - Do not support your foot on the gear housing. There is a risk of crushing! CAUTION - Retract the climbing leg. Otherwise, the climbing leg may be damaged! CAUTION - Only overcome obstacles backwards. Otherwise, the safety brakes may be dam- aged! Move climbing leg to neutral Activate the safety brake on Tilt the CargoMaster and keep position (refer to chapter 5 6) both sides, respectively To do it balanced so, push the brake lever up- wards with the foot Moving down a slope Moving up a slope... -
Page 27: Climbing Stairs - Upwards
7 4 Climbing stairs - upwards Adjust the handles to a suita- Move climbing leg to neutral Activate the safety brake on ble height or a suitable angle position (refer to chapter 5 6) both sides, respectively To do if necessary so, push the brake lever up- wards with the foot Tilt the CargoMaster and keep Approach... -
Page 28: Climbing Stairs - Downwards
7 5 Climbing stairs - downwards DANGER - As soon as the climbing leg starts taking the load, you will feel the handles pulling. Tilt the CargoMaster closer to the ground to counteract the pull Move climbing leg to neutral Activate the safety brake on Tilt the CargoMaster and keep position (refer to chapter 5 6) both sides, respectively To do it balanced so, push the brake lever up- wards with the foot... -
Page 29: 6 Moving On Spiral Stairs
7 6 Moving on spiral stairs Climbing stairs downwards - spiral stairs In principle, spiral stairs are climbed in the same way as straight stairs. However, the CargoMaster must be positioned consistently with the spiral of the stairs after every step After every climbing procedure, both wheels must be positioned at the edge of the step Manufacturer's recommendation: Activate single step mode Practise without cargo and at the lowest speed Climbing stairs upwards - spiral stairs... -
Page 30: 8 Parking
7 8 Parking NOTE - Only park the CargoMaster on level ground NOTE - Charge the batteries after each use. The automatic switch-off turns the CargoMaster off during longer breaks. To put the CargoMaster into operation again: Turn the CargoMaster off and on again. Move climbing leg to neutral Park the CargoMaster Press the UP/DOWN switch in position (refer to chapter 5 6) the UP direction. Climbing legs touch Turn the CargoMaster off. ground... -
Page 31: 9 Loading A Vehicle
7 9 Loading a vehicle Loosen the lashing strap Deactivate safety brakes. For heavier loads or higher Wear and damage caused by loading edges, use the auxilia- driving with activated safety ry stairs. brakes! Push to loading edge Press the UP/DOWN switch in Tilt the CargoMaster and keep the UP direction until the toe it balanced. -
Page 32: Unloading A Vehicle
7.10 Unloading a vehicle Push the load as far as possi- Lock safety brakes Wear and For heavier loads or higher ble over the loading edge damage caused by driving loading edges, use the auxilia- with unlocked safety brakes! ry stairs. Push to loading edge Press the UP/DOWN switch in Push load onto toe plate the UP direction until the toe... -
Page 33: 11 Transportation
Preparing the CargoMaster for transport To do so, remove the Cargo- Master, refer to chapter "6 Dis- assembly" Carry on crosspiece as shown INSTRUCTIONS FOR MAINTENANCE AND CARE BY THE USER WARNING - Repairs may only be carried out by the manufacturer, by the AAT field service, or by an authorised personnel! WARNING - In the event of any abnormality with regard to the operating behaviour: shut down the CargoMaster and contact the AAT field service. -
Page 34: 1 Battery And Charger
8 1 Battery and charger CAUTION - Protect battery and charger from humidity. Do not touch the battery nor the charger with wet hands There is a risk of electric shock! The battery and the charger may be damaged! CAUTION - Protect the charger and the voltage transformer from oil, grease, aggressive clean- ing agents, thinners, and from damage NOTE - Charge the batteries after each use NOTE - Observe the user manual of the charger/charging cable for vehicle NOTE - Deep discharge results in loss of capacity and a reduced service life of the batteries. - Page 35 Note by the manufacturer: The charger automatically changes over to trickle charge mode once the battery pack is fully charged The purpose of the trickle charge mode is to maintain the batteries fully charged by compensating the self-discharge. The LED is lit green during the trickle charge mode Charging batteries in car Charge the battery pack Turn Press the release button and Connect the charging line for the CargoMaster off.
- Page 36 Position the battery pack as Disconnect the plug-in con- Take the batteries out shown tacts Open the battery pack Insert new batteries. Connect the plug-in contacts. Close the battery pack Route the cables such that they cannot get crushed Reset the locking device and Check function: LED is lit orange = battery is tighten the screws Connect the charger...
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Page 37: Checking Brake Linings / Climbing Feet Linings And Air Pressure
Information / status for LED colouring LED is lit red = battery empty. LED is lit orange = battery is LED is lit green = battery fully being charged charged 8 2 Checking brake linings / climbing feet linings and air pressure NOTE - The minimum thickness of the brake linings (in the centre) is 1 mm. If the lining thick- ness is less than 1 mm or if the linings are damaged: Contact the manufacturer, the AAT field service or a certified partner. NOTE - If the linings of the climbing feet are worn or damaged: Have both climbing feet re- placed by the manufacturer, the AAT field service or by certified partners! NOTE - The air pressure in the tyres must be 3 5 bar Only then will the safety brakes work properly. If the air pressure is too low: inflate the tyres. If the tyres are damaged: Contact the manufacturer, the AAT field service or a certified partner. -
Page 38: 3 Cleaning
The CargoMaster complies with EC Machinery Directive 2006/24/EC and is not subject to any fixed maintenance intervals We suggest performing maintenance on the CargoMaster regularly and ensuring correct care Testing can be carried out at the AAT factory if required... -
Page 39: 4 Replacing Fuses
Please check the applicable legislation in your country for the disposal of this product as the implementation of the WEEE Directive differs in the respective countries and/or does not apply outside of the EC. Alternatively, you can also return these products to AAT or the competent specialized dealers, where they are collected for correct disposal. -
Page 40: Long-Term Storage
8 6 Long-term storage If the CargoMaster is not used for a longer period of time (e.g. several months), observe the following instructions: » No moisture shall reach the inner parts of the device. » Store the CargoMaster in a dry place with low relative humidity. If necessary, protect with foils. » Store the CargoMaster such that it is protected from solar radiation » Store the CargoMaster such that it is out of reach for unauthorised persons (children in particular) »... - Page 41 Turn the CargoMaster on again If the LED flashes: Contact the manufacturer, the AAT field service or a certified partner. Fault conditions The LED is flashing Fault condition Overload Undervoltage, battery pack empty Overvoltage Speed control, UP/DOWN switch, plug-in contacts, or supply cable defective Electromagnetic brake defective Fault in the electronics Troubleshooting...
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Page 42: Warranty And Liability
10 Warranty and liability Warranty AAT Alber Antriebstechnik GmbH grants a warranty of one year for the CargoMaster, including all its accessories (with the exception of the lead batteries) The warranty begins at the date of purchase and covers failure of material and errors in manufacturing... -
Page 43: Ec Declaration Of Conformity
A C C O R D I N G T O E C M A C H I N E R Y D I R E C T I V E 2 0 0 6 / 4 2 / E C , A N N E X I I A AAT Alber Antriebstechnik GmbH... - Page 44 CargoMaster STA I R CL I M B E R F OR E X P E RTS Your contact persons: AAT Service-Center · Ehestetter Weg 11 · 72458 Albstadt Tel.: +49.(0) 74 31.12 95-550 · E-mail: service@aat-online.de Serial number: www.cargomaster.org...