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BAT-3106
Yamaha Drive (G29) 2007-2010
Lithium Battery Pack Installation Kit
(4) 12V LiFePo4 Batteries
INSTALLATION INSTRUCTIONS
Caution: Please read through the instructions carefully. Before starting this project, remove the system's positive (+) and negative (-) connections
from the battery pack. Look behind each drill location BEFORE YOU DRILL. (i.e. drilling into a wiring harness, battery etc.). Installer is responsible
for damage if instructions are not followed properly.
Batteries: This kit is designed to replace (4) 12V lead acid batteries in the Yamaha Drive 2007-2010. Different battery mounting components may
be required if the cart has (6) 8V batteries.
Charger Warning: **DO NOT USE LEAD ACID GOLF CAR CHARGERS**. Only use the approved charger(s) recommended in the battery
manufacturer's Operator's Manual. Affix the supplied Caution Label just above the charger port to ensure only approved LiFePo4 lithium chargers
can be used.
Revision B-072423
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Related Manuals for RHOX BAT-3106
Summary of Contents for RHOX BAT-3106
- Page 1 BAT-3106 Yamaha Drive (G29) 2007-2010 Lithium Battery Pack Installation Kit (4) 12V LiFePo4 Batteries INSTALLATION INSTRUCTIONS Caution: Please read through the instructions carefully. Before starting this project, remove the system’s positive (+) and negative (-) connections from the battery pack. Look behind each drill location BEFORE YOU DRILL. (i.e. drilling into a wiring harness, battery etc.). Installer is responsible for damage if instructions are not followed properly.
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Page 2: Table Of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Tools Needed for Installation . -
Page 3: Contents Of Kit
Contents of Kit BATTERY CABLES (2 AWG) Qty . Length From Terminal and Terminal and Heat Shrink Color Heat Shrink Color 9” Solenoid (+) OUT 5/16” Ring Controller (B+) 5/16” Ring 12” SOC Shunt (P-) 3/8” Ring Controller (B-) 5/16” Ring 12”... -
Page 4: Remove Lead Acid Batteries And Clean Battery Compartment
Remove Lead Acid Batteries and Clean Battery Compartment Turn Key OFF . Engage parking brake . Place Tow/Run Switch in Tow . Remove the system’s positive (+) and negative (-) connections from the battery pack . Remove the main battery pack’s fuse . Remove the battery hold down brackets using a 1/2”... - Page 5 Carefully loosen (1) screw on either of the (B+) terminals on the SOC Shunt using a jeweler’s screwdriver . Use a pick to open the hole by sliding the tab out of the way, as shown . Insert (1) stripped end of the 34”, 20 AWG Pink Wire into the (B+) terminal that was opened in Step 2 and tighten the screw . NOTE: Please review the manufacturer’s SOC Instruction Manual for details .
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Page 6: Install Anl Fuse Holder
13 . Locate the Tow/Run switch and verify it is set to TOW . 14 . Locate the (2) wires coming off of the Tow/Run switch. One wire is connected to the solenoid’s main input terminal from the battery pack. The other wire is the output wire to the key switch . -
Page 7: Modify Charger Receptacle Wire
Locate (1) 12” 2AWG Battery Cable with a Red and a Black Heat Shrink included in the kit . Connect the end with the red heat shrink to the fuse holder on the empty post on the passenger side . Route the rest of the cable towards the passenger side of the cart as shown on page 6 . -
Page 8: Install Batteries
Install Batteries Place the (4) batteries as shown in below, paying attention to where the positive and negative terminals are positioned . Install both OEM battery hold down plates using the (4) Original Hold Down Rods, Nuts and Flat Washers along with (4) Included PVC Spacers . If new battery hold down plates are needed, they can be purchased as Red Hawk part BAT-2017 . -
Page 9: Install State Of Charge (Soc) Meter, Dash Mount
Install State of Charge (SOC) Meter, Dash Mount Find a location on the dash to mount the SOC meter . Mount the meter and connect the wire harness to the meter per the instructions included with the SOC meter . Run the opposite end of the wiring harness under the cart in the center, towards the SOC shunt within the battery compartment . -
Page 10: Optional: Install Sb-50 Charger Plug (Sold Separately)
Use a digital voltmeter to verify all connections and the total voltage of the pack . Check the charger receptacle’s voltages and the battery pack’s main negative (-) to the positive (+) 48V terminal for the correct polarity and voltage . The reading should be above +48V . Lithium batteries will generally read +52V static and not fully charged . Place Tow/Run Switch in RUN . -
Page 11: Optional: Install Voltage Reducer (Sold Separately)
Optional: Install Voltage Reducer (Sold Separately) CAUTION: A voltage reducer (sold separately) is required if installing additional accessories that are not rated for any voltage over the maximum battery pack’s voltage. Operating these accessories at a voltage higher than specified will result in damage. Refer to the battery manufacturer’s manual and the accessory manufacturer’s manual for details and specifications. - Page 12 PAGE 12...
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