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Grain Handling CORNER-AUGER GRAIN CART MODELS V800 & V1000 Serial Number B44730100 & Higher Part Number 297411...
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— Introduction Brent V800 & V1000 Foreword This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them care- fully and follow them closely when working around or using this machine.
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— Introduction Brent V800 & V1000 Product Information When ordering parts or when requesting further information or assistance, always give the following information: • Machine name • Model • Serial Number All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from ma- terial and workmanship defects for one full year from time of consumer delivery.
— Introduction Brent V800 & V1000 Table of Contents Section I Safety General Hazard Information ......................1-2 Decals ............................. 1-3 Following Safety Instructions ......................1-5 Before Servicing or Operating ......................1-6 During Operation ..........................1-6 Before Transporting ......................... 1-7 During Transport..........................1-7 Driveline Safety ..........................
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— Introduction Brent V800 & V1000 Table of Contents Section II Set Up Set Up Checklist ..........................2-2 Wheel/Tire Set Up........................... 2-3 Optional Hydraulic Brake System..................... 2-3 Tire Pressure ..........................2-3 Wheel Nuts ..........................2-3 Dual Wheel Installation......................2-3 Wheel Axle Spacing........................2-5 Adjustable Axle (Optional)......................
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— Safety Brent V800 & V1000 Section I Safety General Hazard Information ......................1-2 Decals ............................. 1-3 Following Safety Instructions ......................1-5 Before Servicing or Operating ......................1-6 During Operation ..........................1-6 Before Transporting ......................... 1-7 During Transport..........................1-7 Driveline Safety ..........................1-8 Pressurized Oil ..........................
— Safety Brent V800 & V1000 General Hazard Information No accident-prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment. A large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it.
— Safety Brent V800 & V1000 Following Safety Instructions • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufac- turer.
— Safety Brent V800 & V1000 Before Servicing or Operating • Avoid working under an implement; however, if it becomes absolutely unavoidable, make sure the implement is safely blocked. • Ensure that all applicable safety decals are installed and legible.
— Safety Brent V800 & V1000 Before Transporting • Secure transport chains to towing vehicle before transporting. DO NOT transport without chains. • Check for proper function of all available transport lights. Make sure that all reflectors are clean and in place on machine. Make sure the SMV emblem and SIS decals are visible to approaching traffic.
— Safety Brent V800 & V1000 Driveline Safety • Do not allow children near equipment that is running or engaged. • Do not exceed 1000 rpm PTO speed. • Disengage the PTO, stop the tractor engine, and remove key from ignition before making inspec- tions, or performing maintenance and repairs.
— Safety Brent V800 & V1000 Pressurized Oil • Relieve the hydraulic system of all pressure before adjusting or servicing. See hydraulic power unit manual for procedure to relieve pressure. • High-pressure fluids can penetrate the skin and cause serious injury or death. Leaks of high- pressure fluids may not be visible.
— Safety Brent V800 & V1000 Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment • Wear clothing and personal protective equipment appropriate for the job.
— Set Up Brent V800 & V1000 Section II Set Up Set Up Checklist ..........................2-2 Wheel/Tire Set Up........................... 2-3 Optional Hydraulic Brake System..................... 2-3 Tire Pressure ..........................2-3 Wheel Nuts ..........................2-3 Dual Wheel Installation......................2-3 Wheel Axle Spacing........................2-5 Adjustable Axle (Optional)......................
— Set Up Brent V800 & V1000 Set Up Checklist After the cart has been completely assembled, use the following checklist and inspect the cart. Check off each item as it is found satisfactory or after proper adjustment is made.
— Set Up Brent V800 & V1000 Wheel & Tire Set Up Optional Hydraulic Brake System Any cart with optional hydraulic brakes must have the brake system bled before operation. See “Bleeding Procedure For Braking System (Option)” in the MAINTENANCE section.
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— Set Up Brent V800 & V1000 Wheel & Tire Set Up (continued) Dual Wheel Installation (continued) 3. Align and install the dual wheels and rein- forcing ring over the guide pins (FIG. 2-2). FIG. 2-2 Reinforcing Ring 4. Secure the wheel and reinforcing ring with FIG.
— Set Up Brent V800 & V1000 Wheel & Tire Set Up (continued) Wheel Axle Spacing Slide Out Distance Distance Hub Flange Center of tire to Center Tire Size (From end of the main axle tube to inside of to Hub Flange of Tire w/ Rim Offset the extension weldment end cap plate.)
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— Set Up Brent V800 & V1000 Wheel & Tire Set Up (continued) Adjustable Axle (Optional) 4. Slide extensions to desired tire gauge spacing. Axle extensions should be extended equally. Refer to chart on page 2-5 and Figure 2-6. 900/65 X 32 R-3 SHOWN FIG.
— Set Up Brent V800 & V1000 Driveline Install • ENTANGLEMENT WITH THE DRIVELINE WILL CAUSE SERIOUS INJURY OR DEATH. KEEP ALL GUARDS AND SHIELDS IN GOOD CONDITION AND PROPERLY INSTALLED AT ALL TIMES. AVOID PERSONAL ATTIRE SUCH AS LOOSE FITTING CLOTHING, SHOE STRINGS, DRAWSTRINGS, PANTS CUFFS, LONG HAIR, ETC.
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— Set Up Brent V800 & V1000 Driveline Install (continued) 1. Clean and grease the grain cart driveline FIG. 2-8 splined shaft. 2. Remove telescopic PTO driveshaft from the rear of the cart. (FIG. 2-8) PTO Driveshaft Located On The Rear 3.
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— Set Up Brent V800 & V1000 Driveline Install (continued) • CHECK TO ENSURE ALL THE LOCKS ARE SECURELY ENGAGED BEFORE STARTING WORK WITH THE PTO DRIVESHAFT. 4. Attach the overrunning clutch/torque limiting end of the telescopic PTO driveshaft to the grain cart driveline splined shaft.
— Set Up Brent V800 & V1000 Auger Set Up Due to shipping requirements and various dealer-installed options, some initial cart set up will be required after it arrives from the factory. Use the following procedures as needed for initial cart set up.
— Set Up Brent V800 & V1000 Jack Set Up • UNHITCHING A LOADED CART CAN CAUSE SERIOUS INJURY OR DEATH DUE TO THE TONGUE RISING OR FALLING. ALWAYS HAVE A LOADED CART ATTACHED TO A TRACTOR. THE JACK IS INTENDED TO SUPPORT AN EMPTY CART ONLY.
— Set Up Brent V800 & V1000 Warning Lamp Set Up 1. Pivot warning lamp to widest setting. 2. Adjust warning lamp brackets so that the REFLECTORS are not more than 16” from the outer edge of the tire. NOTE: The edge of the reflector (not lamp) must be within 16” of the outer edge of the tire. (FIG. 2-17) 3.
— Set Up Brent V800 & V1000 Basic Set Up Sideboards 1. Park the empty grain cart on a firm, level surface. Block the machine to keep it from moving. Set the tractor’s parking brake, shut-off the engine, remove the ignition key and disconnect the PTO shaft.
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Brent V800 & V1000 Basic Set Up (continued) NOTE: Right-hand sideboard bracket weldment (Model V800: 296366B; Model V1000: 296282B) arrives from the factory attached between the right-hand front and rear sideboards. (Fig. 2-21) 5. Loosely secure sideboard cover plate (295691B) with 3/8”-16UNC x 1” carriage bolts (9388-051) and 3/8”-16UNC flange nuts (91263) to the inside bottom right-hand front and rear sideboards.
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— Set Up Brent V800 & V1000 Basic Set Up (continued) 9. Loosely secure sideboard cover plate FIG. 2-24 Model V800 (295691B) with 3/8”-16UNC x 1” carriage bolts (9388-051) and 3/8”-16UNC flange nuts Left-Hand Sideboard (91263) to the inside bottom left-hand front Bracket Weldment and rear sideboards.
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Brent V800 & V1000 Basic Set Up (continued) 12. Lift the rear sideboard (Model V800: 296357B; Model V1000: 296273B) into position and loosely secure with 3/8” flange screws and flange nuts along the bottom. (Fig. 2-26) 13. Connect rear sideboard to the right-hand and left-hand sideboards using the right-hand rear cor- ner sideboard plate (Model V800: 296364B;...
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— Set Up Brent V800 & V1000 Basic Set Up (continued) 14. Lift front sideboard (Model V800: 296356B; Model V1000: 296272B) into position and loosely secure with 3/8” flange screws and flange nuts along the bottom. (Fig. 2-27) FIG. 2-27...
— Set Up Brent V800 & V1000 Weather Guard Tarp Installation • TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING IN- SIDE, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE ARE RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE CART.
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— Set Up Brent V800 & V1000 Weather Guard Tarp Installation (continued) 2. Slide end cap extension panels (286843B - 3/8”-16UNC x 1” right-hand front & left-hand rear; 286842B - Truss Head Screw left-hand front & right-hand rear) under the (9005312) end caps previously installed.
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— Set Up Brent V800 & V1000 Weather Guard Tarp Installation (continued) 5. Attach sideboard cover plates (296249B) to the end cap extension panels with 5/16”- FIG. 2-30 18UNC x 3/4” large flange screws (91256), 5/16”-18UNC flange nuts (91257). (FIG. 2-30)
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— Set Up Brent V800 & V1000 Weather Guard Tarp Installation (continued) NOTE: For V1000 carts, skip to step 9 on next page. NOTE: Ensure RH and LH sideboard doublers are inside the upper sideboard lip. See FIG. 2-32. 7. Attach the bow brackets (283425B) by sliding the sideboard doubler (294635B right-hand side &...
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— Set Up Brent V800 & V1000 Weather Guard Tarp Installation (continued) NOTE: Ensure RH and LH sideboard doublers are inside the upper sideboard lip. See FIG. 2-34. 9. Attach the bow brackets (283425B) by sliding the sideboard doubler (289986B - Qty. 5 right-hand &...
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(FIGS. 2-36 and 2-37) 3/8” Flat Washer (9004548) (9405-074) For V800: Insert threaded boss tube (294685) un- der the sideboard lip. Hold in place with eyebolt (9004548), 3/8”-16UNC x 1” truss head screw (9005312) and 3/8” flat washer (9405-074) as shown in FIG.
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Sideboard Doubler 13. Attach left-hand bow brackets (283427B) (289986B) by sliding the sideboard doubler (Model V800: 289986B - Qty. 5 left-hand side; 5/16”-18UNC Model V1000: 289986B - Qty. 5 right-hand Flange Nut & left-hand sides) under the upper lip of 5/16”-18UNC x 3/4”...
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— Set Up Brent V800 & V1000 Weather Guard Tarp Installation (continued) 15. Insert capscrew (902703-046) into the tarp bow (283424B). (FIG. 2-41) Capscrew (902703-046) 16. Tighten all hardware on sideboards, end caps, sideboard brace tubes, and tarp bows. Tarp Bow (283424B) FIG.
— Set Up Brent V800 & V1000 Weather Guard Tarp Installation (continued) Cables, Tarp, Tubes 18. Attach the cable assemblies (Model V800 Run Cable (Model V800 - 9007675; - 9007675; Model V1000 - 9007896) to the Model V1000 - 9007896) Through...
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22. Insert the 2” roll tube into the large pocket, with the splined shaft to the rear. Measure 10 1/2” for Model V800; 11 1/2” for Model V1000 from the end of the spline to the start of the tarp. Install the first U-clamp (9004949) and self-drilling screws (9005197) on the first reinforcement strap, to secure the tarp to the tube.
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(9405-074), plastic tube (221668), 9405-074 end plug (9004947) and hose (TA806225). 9001396 Place these items as an assembly into front end of roll tube weldment (Model V800 - Roll Tube 221809; Model V1000 - 291079) and press Weldment 221668 the end plug into the end of the tube.
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FIG. 2-52 Use 1/2”-13UNC x 1” capscrews (9390-099) and 1/2”-13UNC flange nuts (9002058) to attach the crank handle (Model V800 - 265706B; Model V1000 - 287394B). Attach handle retainer (221770B) to plastic handle (9004969) using capscrew (9390-055) and locknut (9928).
— Set Up Brent V800 & V1000 SMV Emblem & SIS Decals The reflective surface of the SMV must face rearward. This may require removal of film pro- FIG. 2-54 tecting the reflective surface or removing and reinstallation of the SMV.
— Set Up Brent V800 & V1000 Operational Check • MOVING OR ROTATING COMPONENTS CAN CAUSE SERIOUS INJURY OR DEATH. EN- SURE SERVICE COVERS, CHAIN/BELT COVERS AND CLEAN-OUT DOOR ARE IN PLACE AND SECURELY FASTENED BEFORE OPERATING UNIT. • Before running the auger, inspect and verify all grain dust and filings are removed from inside the lower auger to prevent machine damage and the cleanout door is completely closed.
— Operation Brent V800 & V1000 Operating Checklist Read and understand all safety precautions before operating cart. Check axle spacing to be sure axle is adjusted from shipping position to desired operating width. (If applicable) Set or Calibrate tractor PTO control engagement to MINIMUM setting. Refer to tractor operator’s manual for setting information.
— Operation Brent V800 & V1000 Preparing Tractor Before operating cart, read the tractor Operator’s Manual and gain an understanding of its safe methods of operation. Check the tractor brakes and transport lights. Make sure they are in proper working order.
— Operation Brent V800 & V1000 Preparing Cart Perform the service checks below. Repair or replace any damaged or worn parts before operating. Hardware Check for loose bolts and nuts, and tighten as needed. Check again after the first half-day of operation.
— Operation Brent V800 & V1000 Preparing Cart (continued) Soft Start System Check the missile shaft wear. Make sure there is grease on the missile cone to prevent binding during the fold and unfold sequence. Inspect the split bushing in the soft start receiver for uneven wear.
— Operation Brent V800 & V1000 Hitching to Tractor Drawbar Connection This cart is intended to be hitched to a tractor drawbar. Do not attempt to hitch to any other location on the tractor other than the drawbar. The cart comes with a CAT 4 hitch for use with a 2”...
— Operation Brent V800 & V1000 Hitching to Tractor (continued) Jack Usage • UNHITCHING A LOADED CART CAN CAUSE SERIOUS INJURY OR DEATH DUE TO THE TONGUE RISING OR FALLING. ALWAYS HAVE A LOADED CART ATTACHED TO A TRACTOR. THE JACK IS INTENDED TO SUPPORT AN EMPTY CART ONLY.
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— Operation Brent V800 & V1000 Hitching to Tractor (continued) Transport Chain Connection • ALWAYS USE TRANSPORT CHAIN WHEN TRANSPORTING IMPLEMENTS. FAILURE TO USE A TRANSPORT CHAIN COULD CAUSE PERSONAL INJURY IF CART BECOMES DISENGAGED. • REPLACE TRANSPORT CHAIN IF ANY LINK OR END FITTING IS BROKEN, STRETCHED OR DAMAGED.
— Operation Brent V800 & V1000 Hitching to Tractor (continued) Hydraulic Connections FIG. 3-7 • When coupling hydraulic hoses to ports on the tractor, be sure that the coupler ends are clean of dust, dirt and debris. Failure to do so could contaminate hydraulic system resulting in excessive wear and possible failure.
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— Operation Brent V800 & V1000 Hitching to Tractor (continued) Hydraulic Connections for Hydraulic Drive NOTE: Refer to grain cart’s Hydraulic Drive Manual (282894) for installation, operation, and parts of the Hydraulic Drive. It is possible that the tractor utilizes more than one pump to achieve higher hydraulic flow rates.
— Operation Brent V800 & V1000 Hitching to Tractor (continued) Electrical Connections This cart is equipped with a seven-pin SAE con- nector plug which will connect with the receptacle found on most newer tractors. If your tractor does not have this type of receptacle, an SAE J-560 seven-point socket can be purchased from your Unverferth dealer (Part number 92824).
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— Operation Brent V800 & V1000 Hitching to Tractor (continued) Towing Even if the cart is equipped with brakes, ensure that the towing vehicle has adequate weight and braking capacity to tow this implement. See towing vehicle manual for towing capacity.
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— Operation Brent V800 & V1000 Hitching to Tractor (continued) PTO Chain NOTE: PTO chain is intended to prevent the shield from rotating against non-moving parts and there- by preventing shield damage. A properly installed chain will increase the service life of the shield.
— Operation Brent V800 & V1000 Auger Operation PTO Driven Auger • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. ELEC- TROCUTION CAN OCCUR WITHOUT DIRECT CONTACT. KEEP AWAY FROM ALL ELECTRICAL LINES AND DEVICES. • ENTANGLEMENT WITH THE DRIVELINE WILL CAUSE SERIOUS INJURY OR DEATH.
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— Operation Brent V800 & V1000 Auger Operation (continued) PTO Driven Auger (continued) FIG. 3-14 5. To slow or stop grain flow, close flow door, DO NOT reduce tractor/PTO RPM as a means to control grain flow. Close flow door fully when unloading is complete. (FIG.
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— Operation Brent V800 & V1000 Auger Operation (continued) Hydraulic Driven Auger Option The optional hydraulically-driven auger permits cart operation using tractors that are not equipped with a PTO. However, due to the power requirements of a grain cart, it should be expected that a hydraulically-driven grain cart will not unload as quickly as a PTO driven cart.
— Operation Brent V800 & V1000 Auger Operation (continued) Hydraulic Driven Auger Option (continued) NOTE: For complete assembly and operation details for the Hydraulic Drive, please refer to the Hydraulic Drive manual (282894). 1. Before loading cart or operating auger, verify that the flow control door is closed.
— Operation Brent V800 & V1000 Video System (Optional) • Do not operate video system below 15°F. Damage to video system can occur. The video system kit includes its own operation instruction sheet. Weather Guard Tarp • TO PREVENT PERSONAL INJURY OR DEATH WHILE SERVICING, DO NOT ALLOW ANY- ONE ON A CLOSED TARP.
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— Operation Brent V800 & V1000 Weather Guard Tarp (continued) 1. Using both hands, carefully remove tarp handle from the tube holder. (FIG. 3-16) 2. Roll tarp to the desired location, choosing either a fully open or fully closed position.
— Maintenance Brent V800 & V1000 Lubrication To keep your grain cart in top operating condition and to assure its proper performance and reliability for a long period of time, periodic inspection and lubrication is a must. Upper Auger Pivot Rings...
— Maintenance Brent V800 & V1000 Lubrication (continued) To keep your grain cart in top operating condition and to assure its proper performance and reliability for a long period of time, periodic inspection and lubrication is a must. Unverferth Mfg. recommends use of NLGI #2 Extreme Pressure grease.
— Maintenance Brent V800 & V1000 PTO Driveshaft Lubrication - Benzi PTO Lubricate with NLGI grade 2 grease before starting work and every 8 operating hours. Clean and grease PTO driveshaft before each prolonged period of non-use. Molded nipples on the shield near each shield bearing are intended as grease fittings and should be lubricated every 8 hours of operation! Check and grease the guard tubes in winter to prevent freezing.
— Maintenance Brent V800 & V1000 Hydraulic System Refer to parts section for hydraulic component detail listing. When properly assembled and maintained, the hydraulic system of the grain cart requires little maintenance. Replacing Hoses/Fittings/Cylinders: 1. Use replacement hoses, fittings, and cylinders from your Unverferth Manufacturing dealer which are rated for 3000 psi.
— Maintenance Brent V800 & V1000 Hydraulic System (continued) Relieving Hydraulic Pressure To relieve hydraulic pressure in the system, be sure hydraulic motor is disengaged and/or hydraulic cylinder is not exerting force on the system. Next, consult tractor operators manual...
— Maintenance Brent V800 & V1000 Bleeding Procedure For Braking System (Optional) • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT. • RELIEVE THE HYDRAULIC SYSTEM OF ALL PRESSURE BEFORE ADJUSTING OR SERVICING. SEE THE HYDRAULIC POWER UNIT OPERATOR’S MANUAL FOR PROPER PROCEDURES.
— Maintenance Brent V800 & V1000 Bleeding Procedure For Braking System (Optional) (continued) Brake Pressure Manual Release NOTE: System is intended for tractors with hydraulic trailer brakes. If your tractor does not have hydraulic trailer brakes, contact your dealer for support.
— Maintenance Brent V800 & V1000 Wheel, Hub and Spindle Disassembly and Assembly • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED.
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— Maintenance Brent V800 & V1000 Wheel, Hub and Spindle Disassembly and Assembly (continued) 5. Inspect the spindle and replace if necessary. If spindle does not need to be replaced, skip to Step 6; otherwise continue with Step 5. Remove the bolt and lock nut that retains the spindle to the axle. Using a safe lifting device rated for 200 lbs, replace the old spindle with a new spindle.
— Maintenance Brent V800 & V1000 Wheels and Tires Wheel Nut Torque Requirements • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE.
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— Maintenance Brent V800 & V1000 Wheels and Tires (continued) Tire Pressure The following is to be used as a general guide for tire inflation and figures can vary depending on specific brand of tire used. It is important that tires are inspected after unit is loaded.
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— Maintenance Brent V800 & V1000 Wheels and Tires (continued) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. USED TIRES CARRY NO WARRANTY. Following are phone numbers and Websites for your convenience: Firestone www.firestoneag.com...
— Maintenance Brent V800 & V1000 Gearbox Lubrication The fill plug is located on the right-hand front FIG. 4-4 side of the housing. To check oil fluid level, place cart on a level surface with the tongue elevated to hitch height 9002812 and remove the plug.
— Maintenance Brent V800 & V1000 Auger System • TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING IN- SIDE, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE ARE RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
— Maintenance Brent V800 & V1000 Auger System (continued) Lower Auger Replacement 1. Slide drive dog assembly out of old flighting. 2. The replacement auger is factory balanced. LOOKING DOWN INTO THE LOWER AUGER FLIGHTING Remove entire auger from shipping crate and secure from rolling.
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— Maintenance Brent V800 & V1000 Auger System (continued) Lower Auger Replacement (continued) 8. Align auger end with the five pin drive bush- FIG. 4-7 ing and securely engage together, see FIGS. 4-7 and 4-8. Secure hanger bearing to auger housing tube wall with original three 3/8”-16UNC x 1 1/2”...
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— Maintenance Brent V800 & V1000 Auger System (continued) Lower Auger Replacement (continued) 11. Perform a final inspection of auger and lower collector box to ensure all debris and tools have been removed. Close the clean-out door completely and lock the position. Connect PTO to tractor.
— Maintenance Brent V800 & V1000 Auger System (continued) Auger Timing 1. For the lower auger, use the finishing edge of the flighting as a 12 o’clock reference. Position the drive dog so the driving edge is at 11 o’clock position.
— Maintenance Brent V800 & V1000 Auger System (continued) Upper Auger Removal 1. Support the upper auger assembly using a safe lifting device rated at 4,000 lbs. and two straps rated for 2,000 lbs. 2. Remove auger tube cylinder pin and carefully swing cylinder down without breaking hose connections.
— Maintenance Brent V800 & V1000 Auger System (continued) 15. Retain the soft start into position with 1/2”-13UNC x 8” capscrew (9390-119), spacer bushing (410511), and 1/2”-13UNC lock nut (9800). (FIG. 4-17) 1/2"-13UNC Lock Nut (9800) Spacer Bushing (410511) 4.250" OD x 4.011" ID Bushing (9004877) 1/2"-13UNC x 8"...
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— Maintenance Brent V800 & V1000 Auger System (continued) Upper Auger Replacement (continued) 5. Insert auger stub shaft through upper auger bearing. Make sure that the 4 bolt flange bearing is sitting tight against the mounting plate and then tighten the two bear- ing set screws.
— Maintenance Brent V800 & V1000 Auger System (continued) Upper Auger Bearing Gap 14. Unfold the auger to the unload position. 15. Verify the upper auger bearing height by inspecting the upper auger bearing in op- erating position. There should be minimum 1/16”...
— Maintenance Brent V800 & V1000 Auger System (continued) Auger Flow Door Cylinder Replacement • TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING IN- SIDE, AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE ARE RESTRICTED MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
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— Maintenance Brent V800 & V1000 Auger System (continued) Auger Flow Door Cylinder Replacement (continued) 2. On the inside of the cart, open the screen FIG. 4-22 service access panel shown in Fig. 4-22. Screen Service Access Panel 3. Remove the cotter pins from the lower cylinder pin then remove the pin.
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— Maintenance Brent V800 & V1000 Auger System (continued) Auger Flow Door Cylinder Replacement (continued) 6. Label the hydraulic hoses to indicate upper and lower. Disconnect them from the cyl- Remove Lower inder, along with the lower hydraulic fitting Hose & Fitting (Fig.
— Maintenance Brent V800 & V1000 Auger Driveline Bearings It is important to periodically check setscrews in all bearings of the driveline for tightness. Driveline Replacement BOTTOM VIEW Flangette Bearings FIG. 4-26 1. Park the empty cart on a firm, level surface. Block the wheels or tracks on the cart to keep it from moving.
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— Maintenance Brent V800 & V1000 Auger Driveline (continued) Driveline Replacement (continued) 6. Remove bearings, bearing mounts, universal joint cover, PVC driveshaft cover, driveshaft collars (if collars are attached to driveshaft), and driveline cover, located behind the ladder, off the current driveshaft.
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— Maintenance Brent V800 & V1000 Auger Driveline (continued) U-Joint Quick Disconnect Pin (continued) FIG. 4-31 10 Insert quick disconnect pin, compression spring and washer into U-joint pin hole. (FIG. 4-31) 11. Holding the washer in place, peen the edges of the pore seat to retain the washer, spring and pin.
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— Maintenance Brent V800 & V1000 Auger Driveline (continued) Driveline Replacement (continued) 15. Slide new two-piece 1 1/2” dia. shaft collars (9008671) to both sides of new bearing (9003920) closest to the U-Joint, when installing bearings onto new driveshaft (Kit 289771).
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— Maintenance Brent V800 & V1000 Auger Driveline (continued) Driveline Replacement (continued) 20. Tighten all flangette mounting hardware. Universal Joint NOTE: The driveshaft has a dimple to aid Drill Dimple Orientation in Line in aligning the yokes on both ends of the on Driveshaft driveline.
— Maintenance Brent V800 & V1000 Seasonal Storage Your cart is an important investment. Spend a little time to protect it from destructive rust and corrosion. You will be repaid in longer service life and better performance. Do the following before placing the cart in storage: FIG.
— Maintenance Brent V800 & V1000 Adjusting Cleanout Door MOVING PARTS CAN CRUSH AND CUT. KEEP AWAY FROM MOVING PARTS. • KEEP HANDS CLEAR OF PINCH POINT AREAS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT • MUST BE WORN WHILE SERVICING THE IMPLEMENT.
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— Maintenance Brent V800 & V1000 Adjusting Cleanout Door (continued) 5. Push the gear assembly toward bottom of auger to remove excess movement and prevent the door from moving upward when Push Gear Assembly Toward Bottom of Auger unloading the cart. (FIG. 4-41) FIG.
— Maintenance Brent V800 & V1000 Verify Telescoping PTO Shaft Length • PROPERLY EXTENDED AND COLLAPSED LENGTHS OF THE TELESCOPING PTO SHAFT MUST BE VERIFIED BEFORE FIRST OPERATION WITH EACH AND EVERY DIFFERENT TRACTOR. IF THE EXTENDED LENGTH OF THE PTO SHAFT IS NOT SUFFICIENT, IT...
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— Maintenance Brent V800 & V1000 Verify Telescoping PTO Shaft Length (continued) 4. Hitch tractor drawbar to cart, ensuring that tractor and cart are on level ground and coupled as straight as practical. 5. Connect PTO shaft to tractor, and measure length “L” from same points as used in step 1. Ensure that this measurement does not exceed the maximum recommended extended length calculated in step 3 above.
— Maintenance Brent V800 & V1000 PTO Shaft Length Adjustment • CHECK THE LENGTH OF THE TELESCOPING MEMBERS TO ENSURE THE DRIVELINE WILL NOT BOTTOM OUT OR SEPARATE WHEN TURNING AND/OR GOING OVER ROUGH TERRAIN. NOTE: Maximum operating length LB. (Refer to “Verify Telescoping PTO Shaft Length” in this section for LB length.)
— Maintenance Brent V800 & V1000 PTO Shaft and Clutch Shear-Bolt and Friction Clutches (Figs. H1 - H3) 1. Shear bolt clutches: When the set torque value is exceeded, power flow is interrupted due to the bolt shearing. The torque is re-established by replacing the broken shear bolt.
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— Maintenance Brent V800 & V1000 PTO Shaft and Clutch (continued) To Dismantle Guard (Figs. J1 - J3) 1. Pull the guard tube backwards and, using a screwdriver, disengage the three bearing ring tabs by pushing them inward. (FIG. J1) 2.
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— Maintenance Brent V800 & V1000 PTO Shaft and Clutch (continued) To Assemble Guard (Figs. K1 - K3) 1. Clean and grease the bearing ring, yoke groove and inner profile tube. (FIG. K1) 2. Fit bearing ring in groove with three bearing ring tabs positioned as shown.
— Maintenance Brent V800 & V1000 PTO Locking Systems Ball-Type Collar Coupling Slide clamp yoke or clutch onto gearbox driveline splined shaft. Pull in the coupler collar to release the balls and simultaneously push PTO driveshaft into the gearbox splined shaft until the coupler collar locks onto the driveline grooves.
— Maintenance Brent V800 & V1000 Tarp Troubleshooting Inspection & Maintenance PROBLEM SOLUTION TARP SAGS IN MIDDLE AREAS BOWS MAY BE BENT OR ADJUSTED TOO LOW MISSING OR LOOSE RIDGE STRAP REPLACE OR RETIGHTEN TENSION MAY BE TOO LOOSE. U-JOINT MAY...
— Maintenance Brent V800 & V1000 Hydraulic System Diagram Tan (+ Spout Out) Port B Port A Tan (- Spout In) Red (- Flow Door Closed) Red (+Flow Door Open) Green (+ Auger Raise) Green (- Auger Lower) Yellow (+ Spout Tilt Out)
— Maintenance Brent V800 & V1000 Complete Torque Chart Capscrews - Grade 5 NOTE: • Grade 5 capscrews can be identified by three radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
— Maintenance Brent V800 & V1000 Complete Torque Chart Capscrews - Grade 8 NOTE: • Grade 8 capscrews can be identified by six radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
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— Maintenance Brent V800 & V1000 Hydraulic Fittings – Torque and Installation SAE Flare Connection (J. I. C.) 1. Tighten nut with finger until it bottoms the seat. 2. Using a wrench, rotate nut to tighten. Turn nut 1/6 turn or 60 degrees to apply proper torque.
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-59...
— Parts Brent V800 & V1000 Upper Auger Components Please visit www.unverferth.com/parts/ for the most current parts listing.
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— Parts Brent V800 & V1000 Upper Auger Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION NOTES 9390-136 Capscrew 5/8"-11UNC x 6" Grade 5 9801 Locknut/Top 5/8"-11UNC 268946 Pivot Shaft Weldment 9390-164 Capscrew 7/8"-9UNC x 2" Grade 5 97041 Flat Washer 7/8"...
— Parts Brent V800 & V1000 Cleanout Door Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 268313B Plate - Lock =BLACK= 281105B Plate - Door Rack =BLACK= 286996B Door Weldment =BLACK= 286801...
— Parts Brent V800 & V1000 Flow Door Seals Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 281255 Seal - Poly 281256 Seal - Poly 281257G Spacer Bushing =Green= 281257R Spacer Bushing =Red=...
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-11...
— Parts Brent V800 & V1000 Final Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. 5-12...
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— Parts Brent V800 & V1000 Final Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 250461B Bracket, Window Retainer =Black= 286831B Ladder Weldment =Black= 286845B Ladder Bracket Weldment =Black= 271951 Window Molding 9001917 Tension Bushing 2”...
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— Parts Brent V800 & V1000 Sideboards — Model V800 Please visit www.unverferth.com/parts/ for the most current parts listing. 5-14...
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— Parts Brent V800 & V1000 Sideboards — Model V800 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 220032B Tube, Angle Brace/Sideboard Support =Black= 271574B Lamp Mount Bracket =Black= 296360B Sideboard, Front LH =Black=...
— Parts Brent V800 & V1000 Sideboards — Model V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. 5-16...
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— Parts Brent V800 & V1000 Sideboards — Model V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 220032B Tube, Angle Brace/Sideboard Support =Black= 271574B Lamp Mount Bracket =Black= 296276B Sideboard, Front LH =Black=...
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— Parts Brent V800 & V1000 Rigid Axle — Model V800 (Single Wheel) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 291630B Rigid Axle Assembly w/out Scales (Black) Includes Items 1 through 9...
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— Parts Brent V800 & V1000 Rigid Axle — Model V1000 (Single Wheel) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 291526B Rigid Axle Assembly w/out Scales (Black) Includes Items 1 through 9...
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— Parts Brent V800 & V1000 Adjustable Axle — Model V800 Please visit www.unverferth.com/parts/ for the most current parts listing. 5-20...
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— Parts Brent V800 & V1000 Adjustable Axle — Model V800 Please visit www.unverferth.com/parts/ for the most current parts listing. PART NUMBER ITEM DESCRIPTION NOTES Straddle Single Wheel Single Wheel Duals With Risers Without Risers 291637B 291633B 292635B Adjustable Axle Assembly w/out Scales (Black)
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— Parts Brent V800 & V1000 Adjustable Axles — Model V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: If equipped, see “Brake Components (Optional) - PARTS pages. 5-22...
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— Parts Brent V800 & V1000 Adjustable Axle — Model V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. PART NUMBER ITEM DESCRIPTION NOTES Straddle Single Wheel Single Wheel Duals With Risers Without Risers 291179B 291476B 292518B Adjustable Axle Assembly w/out Scales (Black) Includes Items 1-5A &...
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— Parts Brent V800 & V1000 Track Axle — Model V800 and V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL. 5-24...
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— Parts Brent V800 & V1000 Track Axle — Model V800 and V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION NOTES 292522B 36” Track Axle Bundle, Non-Scale (Black) Includes Items 1 through 8 All Service Parts Are Black 291394B 36”...
QTY. NOTES Includes 2 through 15 & 18 284269B Hub & Spindle Assembly w/out Scales (Black) For Model V800 Less Scales & All Model V1000 Includes 2 through 15 & 18 267210B Hub & Spindle Assembly w/Scales (Black) For Model V800 with Scales Only 280240 Spindle Dia.
— Parts Brent V800 & V1000 Hub & Spindle — Single Wheel Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: All V1000 & V800 with 900/60R32, 900/65R32, 1050/50R32, & 1250/50R32 tire options have M22 hardware. All other V800 tire options have 3/4”...
— Parts Brent V800 & V1000 Single Wheels & Tires Please visit www.unverferth.com/parts/ for the most current parts listing. TIRES For questions regarding new tire warranty, please contact your lo- cal original equipment tire dealer. Used tires carry no warranty.
— Parts Brent V800 & V1000 Dual Wheels & Tires Please visit www.unverferth.com/parts/ for the most current parts listing. TIRES For questions regarding new tire warranty, please contact your lo- cal original equipment tire dealer. Used tires carry no warranty.
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— Parts Brent V800 & V1000 Brake Components (Optional) — Model V1000 (Requires tractor with Implement Braking) Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: For V1000 with adjustable axle option ONLY. 5-30...
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— Parts Brent V800 & V1000 Brake Components (Optional) — Model V1000 (Requires tractor with Implement Braking) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION NOTES 292496B Axle Extension Weldment, Left-Hand =BLACK= All Service Parts Are Black...
— Parts Brent V800 & V1000 Cylinders — 4” x 20” (Auger Fold) Please visit www.unverferth.com/parts/ for the most current parts listing. 3/4-16 UNF ORB PORTS 2 PLCS ITEM PART NUMBER DESCRIPTION QTY. NOTES 9007960 Cylinder, Complete 9008025 Seal Kit Cylinders —...
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-33...
— Parts Brent V800 & V1000 Hydraulics Please visit www.unverferth.com/parts/ for the most current parts listing. Port B Spout Out Spout In Port A Flow Door Closed Flow Door Open Serial #B37430100-Up Auger Raise Auger Lower Serial #B37430099-Lower Spout Tilt Out...
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— Parts Brent V800 & V1000 Hydraulics Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION NOTES 9009751 Aluminum Hose Grip Green (+ Auger Raise) 9009752 Aluminum Hose Grip Green (- Auger Lower) 9009765 Aluminum Hose Grip Tan (+ Spout Out)
— Parts Brent V800 & V1000 Directional Spout Mounting Components Please visit www.unverferth.com/parts/ for the most current parts listing. 5-36...
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— Parts Brent V800 & V1000 Directional Spout Mounting Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 292150B Spout Assembly =Black= 9390-059 Capscrew 3/8”-16UNC x 2” Grade 5 9405-064 Flat Washer 1/4” USS 272748 Pad-Pivot, 20 11/16”...
— Parts Brent V800 & V1000 Directional Spout Motor Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 9007626 Hydraulic Motor 3.07 CID 272840 Gear Weldment 9007653 Set Screw 1/4”-20UNC x 3/16” 9003809...
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-39...
— Parts Brent V800 & V1000 Directional Spout Components Please visit www.unverferth.com/parts/ for the most current parts listing. 5-40...
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— Parts Brent V800 & V1000 Directional Spout Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 292150B Spout Assembly =BLACK= 291670B Bracket-Light, Service Kit =BLACK= Includes Item 10 Includes Spout Weldment &...
— Parts Brent V800 & V1000 PTO Assembly Shearbolt Clutch Please visit www.unverferth.com/parts/ for the most current parts listing. 1 3/4”-20 Spline Shown 5-42...
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— Parts Brent V800 & V1000 PTO Assembly Shearbolt Clutch Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES PTO Assembly Complete - 1 3/4”-20 Spline Includes Front and Rear Half Assemblies 9008526 (Tractor End) (Benzi America PTO) PTO Assembly Complete - 1 3/8”-21 Spline...
— Parts Brent V800 & V1000 Shearbolt Clutch Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: Clutch Assembly (9009034) must be used with the Complete PTO Assembly (9008526) or (9009253 - optional). • USE GENUINE OEM REPLACEMENT PART. Incorrect part may cause shear function to occur too soon causing inconvenience or too late resulting in damage to driveline and auger com- ponents.
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-45...
— Parts Brent V800 & V1000 PTO Assembly Friction Clutch Please visit www.unverferth.com/parts/ for the most current parts listing. 1 3/4”-20 Spline Shown 5-46...
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— Parts Brent V800 & V1000 PTO Assembly Friction Clutch Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES PTO Assembly Complete - 1 3/4”-20 Spline Includes Front and Rear Half Assemblies 9009258 (Tractor End) (Benzi America PTO) PTO Assembly Complete - 1 3/8”-21 Spline...
— Parts Brent V800 & V1000 Friction Clutch Assembly Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: Clutch Assembly (9009256) must be used with the Complete PTO Assembly (9009258) or (9009257 - optional). NOTE: The clutch is preset at the factory and should not require adjustment.
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-49...
— Parts Brent V800 & V1000 Driveline & U-Joint Assembly Components Please visit www.unverferth.com/parts/ for the most current parts listing. To Tractor 5-50...
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— Parts Brent V800 & V1000 Driveline & U-Joint Assembly Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 9003920 1 1/2” Flangette Bearing 9388-103 Carriage Bolt 1/2”-13 x 1 1/4” 9404-025 Lock Washer 1/2”...
— Parts Brent V800 & V1000 45 Degree Gearbox - With 6 Spline Input Shaft Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 9002812 Gearbox, Complete with 6 Spline Input Shaft Includes Items 1 thru 17...
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— Parts Brent V800 & V1000 Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-53...
— Parts Brent V800 & V1000 Electrical Please visit www.unverferth.com/parts/ for the most current parts listing. Right-Hand Side To Tractor Left-Hand Side To Directional Spout 5-54...
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— Parts Brent V800 & V1000 Electrical Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 9007662 Wiring Harness, Front 180" Includes Items 3A, 4 through 12, 292358B Tail Light RH Sub Assembly =Black=...
— Parts Brent V800 & V1000 Weather Guard Tarp Frame Components (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. V800 Only Front of Cart 5-56...
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— Parts Brent V800 & V1000 Weather Guard Tarp Frame Components (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. NOTES 221811B For Model V800 ONLY Tarp Kit w/End Caps (Black) 290955B For Model V1000 ONLY 281712B Bracket &...
— Parts Brent V800 & V1000 Weather Guard Tarp & Handle Components (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. 5-58...
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— Parts Brent V800 & V1000 Weather Guard Tarp & Handle Components (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION QTY. NOTES 221811B For Model V800 ONLY Tarp Kit w/End Caps 290955B For Model V1000 ONLY...
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— Parts Brent V800 & V1000 Video System Option — Model V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. 9004510 CABLE W/FUSE WIRES Red -- Key Switched Power Black -- Ground Green -- NOT USED White -- NOT USED...
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— Parts Brent V800 & V1000 Video System Option — Model V1000 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NUMBER DESCRIPTION NOTES Includes Items 1,3,4,5,7,8,9 and own 265770 Video System Kit for Front View instruction sheet...
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