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Related Manuals for airmaster AMX 4
Summary of Contents for airmaster AMX 4
- Page 1 Mounting AMX 4...
- Page 2 2023-12-20 First edition NOTICE Read this manual thoroughly before mounting the AMX 4 unit. Keep it for later use. Manuals must be given to the owner of the unit for safekeeping. Fill out this form for future reference: Installation information...
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Page 3: Table Of Contents
1 Table of content Introduction ..................................6 Target group ................................6 Warning symbols ..............................6 Liability ..................................7 Safety instructions ................................8 Responsibility ................................9 3.1.1 Personnel requirements ..........................9 Product identification ..............................10 Product name and type ............................10 Specifications ................................ - Page 4 Figure 11: Drill holes ................................21 Figure 12: Mount the bracket .............................. 22 Figure 13: Lift the AMX 4 unit up and onto the bracket ....................... 23 Figure 14: Attach the unit to the bracket, left-hand side ...................... 24 Figure 15: Attach the unit to the bracket, right-hand side ....................24 Figure 16: Mount the front bracket to the ceiling .........................
- Page 5 Tables Table 1: Product name and type ............................10 Table 2: AMX 4 specifications ............................. 10 Table 3: Weight and dimensions ............................11 Table 4: Minimum distances ..............................13 Table 5: Bracket distances ..............................19 Table 6: Duct distances ............................... 20 Table 7: Sealing points ................................
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Page 6: Introduction
2 Introduction This manual will give you instructions on how to mount the AMX 4 unit correctly and safely. Mounting and installing an AMX 4 is divided into two parts: Mounting the unit on the wall/ceiling (this manual). Electrical installation. Please refer to the Installation manual. -
Page 7: Liability
CAUTION Wear safety footwear as personal protection equipment. NOTICE Failure to comply with the instructions can damage the device and/or its environment. Information, tips, and recommendations. 2.3 Liability The manufacturer cannot be held liable for damages that occur due to usage in violation of this manual’s instructions. The manufacturer reserves the right to make changes without notice. -
Page 8: Safety Instructions
3 Safety instructions Breaching the instructions marked with a warning symbol carries a risk of personal injury or material damage. WARNING R290 (Propane) in the appliance - Highly Flammable Substance. Extremely flammable gas. Forms explosive mixtures with air. Only slightly soluble in water. Gas is heavier than air. -
Page 9: Responsibility
The installation technician is responsible for ensuring that any existing functions in the • wall/ceiling (e.g. vapor barrier) are restored and fully functional once the unit has been installed. 3.1.1 Personnel requirements Mounting the AMX 4 unit must be done by qualified personnel. Laypersons should not attempt to mount the unit. 9/52... -
Page 10: Product Identification
2055 x 358 x 1100 mm Duct connection 2 x Ø200 mm Table 2: AMX 4 specifications Please refer to the AMX 4 datasheet for further information. The datasheet is available on our website. 4.3 Manufacturer Airmaster A/S Industrivej 59... -
Page 11: Transportation And Storage
5 Transportation and storage The AMX 4 is packed on a pallet, each pallet can hold up to two units. During transport, the pallet must be tied up so it will not move or shift. Make sure that it is not dropped or otherwise damaged during handling. -
Page 12: Important Information Before You Mount The Unit
6 Important information before you mount the unit Read the instructions in this chapter carefully before you begin. WARNING The supporting base, i.e., the wall and the ceiling, must support the unit’s weight. • The unit must be mounted using all attachment points. Do not skip or leave out any of them. •... -
Page 13: Minimum Distance To Building Parts
Approx. 2.25 m (1.8 m – 2.5 m) Table 4: Minimum distances Obstacles in the room affect the airflow from the AMX 4 unit, hence it is also necessary to consider the layout of the room when choosing the right position. -
Page 14: Figure 3: Correct Installation Vs. Incorrect Installation
Figure 3: Correct installation vs. incorrect installation 14/52... -
Page 15: Tools And Accessories
6.2 Tools and accessories Before you start mounting the AMX 4 unit you need the following tools and accessories: • Lifting equipment appropriate for the unit weight (min. 240 kg) A core drill (min. Ø200 mm, see the Information Box on page 12) •... -
Page 16: The Mounting Process
13. Mount steel plates 14. Mount service covers When the AMX 4 unit is shipped from the factory the rear bracket is mounted on the unit, this needs to be disassembled. To do so, you must first disassemble the side covers. -
Page 17: Disassemble The Side Covers
7.1 Disassemble the side covers Disassemble the left-hand side cover, see Figure 4. Carefully place the cover on a protective underlay to prevent scratches to the surface. Figure 4: Disassemble the side cover, left-hand side Disassemble the right-hand side cover, see Figure 5. Carefully place the cover on a protective underlay to prevent scratches to the surface. -
Page 18: Disassemble The Rear Bracket
7.2 Disassemble the rear bracket Disassemble the rear bracket, see Figure 6 and Figure 7. Figure 6: Disassemble the rear bracket, left-hand side seen from behind Figure 7: Disassemble the rear bracket, right-hand side seen from behind Keep the bolts, you need them to mount the unit onto the bracket. 18/52... -
Page 19: Mark Drill Holes
Mark the holes for the front bracket, see Figure 8, Figure 9 and Table 5. (The front bracket is part of the AMX 4 unit and cannot be disassembled). Figure 8: Mark drill holes for the rear and front brackets... -
Page 20: Duct
7.3.2 Duct Hold the rear bracket against the wall and ceiling as you did just before. Make sure the bracket is level and in the same place as before. Mark the center of the duct holes, see Figure 10 and Table 6. Figure 10: Mark drill holes for the ducts 155 mm 167 mm... -
Page 21: Drill Holes
7.4 Drill holes The next step is to drill the holes. When drilling the duct holes make sure you have the correct gradient as well as size, see the Information Box on page 12. Figure 11: Drill holes 21/52... -
Page 22: Mount The Bracket
7.5 Mount the bracket Mount the bracket using all the attachment points, both on the wall and on the ceiling. Figure 12: Mount the bracket 22/52... -
Page 23: Mount The Unit
7.6 Mount the unit Use appropriate lifting equipment to lift the AMX 4 unit, refer to section 6.2, Tools and accessories, on page 15. Place a protective underlay between the lift and the unit to prevent scratches, see Figure 13 below. -
Page 24: Figure 14: Attach The Unit To The Bracket, Left-Hand Side
Attach the unit to the bracket on both sides using the large bolts that you kept when you dismantled it, see Figure 14 and Figure 15. The bracket fully supports the unit when mounted correctly. Check that the unit is level. Figure 14: Attach the unit to the bracket, left-hand side Figure 15: Attach the unit to the bracket, right-hand side 24/52... -
Page 25: Figure 16: Mount The Front Bracket To The Ceiling
Mount the front bracket onto the ceiling, see Figure 16. Use all the attachment points. Check that the unit is level. Figure 16: Mount the front bracket to the ceiling 25/52... -
Page 26: Mount Duct Pipes And Grilles
7.7 Mount duct pipes and grilles Please note that this section and the following subsection provide a general description of fitting the ducting and subsequent sealing. Materials and methods for fitting the ducting depend on the customer’s order, the options chosen, and the actual site, hence we can only provide general guidance on this matter. -
Page 27: Sealing
7.7.1 Sealing Figure 18 below is a sectional drawing depicting a wall with a duct hole and duct fittings. A unit is installed on the inner wall, i.e. the grey box on the right-hand side marked with the number ‘1’. Figure 18: Sealing the gaps around ducts, sectional drawing Unit Wall... -
Page 28: Condensate Drainage
The AMX 4 unit is supplied with a drain hose, the length of the hose varies depending on the customer's order. Drainage can be done in various ways; one is to connect the drain hose to a waste-water pipe, and another is to lead the hose through the outer wall. -
Page 29: Remove The Transportation Safeguard
7.9 Remove the transportation safeguard The compressor is secured with a transportation lock, this needs to be loosened before the unit is closed up. Locate the compressor, see Figure 21 below. Locate the transportation lock, see Figure 22. Loosen the bolt and pull it downward. It cannot be disassembled, but it must be loosened completely. The compressor will now be supported/hanging by the springs. -
Page 30: Reassemble The Side Covers
7.10 Reassemble the side covers Reassemble the side covers using the bolts from earlier on, see Figure 23 and Figure 24. Figure 23: Reassemble the side cover – left-hand side Figure 24: Reassemble the side cover – right-hand side 30/52... -
Page 31: Mount Panel Brackets
7.11 Mount panel brackets Please note that panel brackets and panels may not be part of the delivery. Mount the panel brackets. There are two on each side and one in the front of the unit, see Figure 25 and Figure 26 below. -
Page 32: Mount Panels
7.12 Mount panels Please note that panel brackets and panels may not be part of the delivery. Carefully take one panel at a time and click it onto the brackets. Take care not to scratch the panels. See Figure 27 and Figure 28 below. Figure 27: Click the panels onto the brackets Figure 28: Panels fully mounted 32/52... -
Page 33: Mount The Steel Plates
7.13 Mount the steel plates The next step is to mount the steel plates on the bottom of the unit. Three plates need to be mounted. You start with the middle one and then proceed to mount the plates on each side. Please note that the steel plate in the middle may be premounted. -
Page 34: Figure 31: Lift The Middle Steel Plate
Lift the middle steel plate up and onto the bolts. The bolt heads must go into the round part of the keyhole, then push the plate right-wise to lock the plate into the narrow part of the keyhole, see Figure 31, Figure 32, Figure 33, and Figure 34. -
Page 35: Figure 33: Push The Steel Plate Right-Wise
Figure 33: Push the steel plate right-wise Figure 34: Steel plate locked into the narrow part of the keyhole 35/52... -
Page 36: Figure 35: Attachment Points For The Middle Steel Plate
Screw the steel plate into the unit frame using seven short bolts, see Figure 35 below. Figure 35: Attachment points for the middle steel plate Tighten the bolts in the keyhole, see Figure 36. Figure 36: Tighten the bolts The next step is to mount the plates on both sides, hereby closing the unit. 36/52... -
Page 37: Figure 37: Screw Two Long Bolts Onto The Left-Hand Side Frame
Screw two of the long bolts into the frame on the left-hand side, see Figure 37. Remember to leave at least 10 mm. between the frame and the bolt head for the keyhole. Figure 37: Screw two long bolts onto the left-hand side frame Lift the left-hand side plate up and onto the hinges of the middle steel plate, see Figure 38 below. -
Page 38: Figure 39: Filter-Hatch Hinges Must Be Closed
Figure 39: Filter-hatch hinges must be closed Next you lift the plate up and onto the bolts you mounted in step 5. Just as before, the bolt heads must go into the round part of the keyhole, then push the plate toward the wall, locking the plate into the narrow part of the keyhole, see Figure 40, Figure 41, and Figure 42. -
Page 39: Figure 41: Push Steel Plate Toward The Wall
Figure 41: Push steel plate toward the wall Figure 42: Steel plate locked into the narrow part of the keyhole Screw the steel plate into the unit frame using nine short bolts, see Figure 43. 39/52... -
Page 40: Figure 43: Attachment Points For The Left-Hand Steel Plate
Figure 43: Attachment points for the left-hand steel plate Tighten the bolts in the keyhole, see Figure 44. Figure 44: Tighten the bolts The next step is to mount the steel plate on the right-hand side; this is done in the same way as the left-hand side. 40/52... -
Page 41: Figure 45: Screw Two Long Bolts Onto The Right-Hand Side Frame
10. Screw two long bolts into the frame on the right-hand side, see Figure 45 below. Remember to keep at least a 10 mm. distance between the frame and the bolt head. Figure 45: Screw two long bolts onto the right-hand side frame 11. -
Page 42: Figure 47: Keyhole On The Right-Hand Steel Plate
12. As before, lift the plate and slide it toward the wall to lock it, see Figure 47 and Figure 48. Figure 47: Keyhole on the right-hand steel plate Figure 48: Push steel plate toward the wall 42/52... -
Page 43: Figure 49: Attachment Points For The Right-Hand Steel Plate
13. Screw the steel plate into the unit frame using nine short bolts, see Figure 49. Once this is done, proceed to tighten the bolts in the keyhole, see Figure 50. Figure 49: Attachment points for the right-hand steel plate Figure 50: Tighten the bolts The unit is now closed off. -
Page 44: Mount The Service Covers
7.14 Mount the service covers Mounting the service covers is similar to the process of mounting the bottom steel plates. You start by mounting the middle cover, then one on each side. The middle cover will support the side covers via hinges. Lift the middle service cover onto the hinges, see Figure 51 below. -
Page 45: Figure 53: Mount The Middle Service Cover On The Left-Hand Side
Figure 53: Mount the middle service cover on the left-hand side Lift the left-hand service cover and hinge it onto the middle plate, see Figure 54 below. Figure 54: Hinge the left-hand service cover 45/52... -
Page 46: Figure 55: Lock The Left-Hand Service Cover
Lock the service cover using the enclosed key, see Figure 55. Figure 55: Lock the left-hand service cover Lift the right-hand service cover and hinge it onto the middle plate, then lock it, see Figure 56 and Figure 57. Figure 56: Hinge the right-hand service cover 46/52... -
Page 47: Figure 57: Lock The Right-Hand Service Cover
Figure 57: Lock the right-hand service cover This completes the mounting process. 47/52... -
Page 48: Appendix A Dimensional Drawing
Appendix A Dimensional drawing 48/52... - Page 49 - This page is intentionally left blank -...
- Page 50 - This page is intentionally left blank -...
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- Page 52 Airmaster A/S +45 98 62 48 22 Industrivej 59 info@airmaster.dk 9600 Aars Denmark www.airmaster 15868_REV01_2023-12-20 Errors and omissions excepted. Subject to change without notice. Original user instruction.
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