Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Proton InteliSENS PH300 MKII Series
Summary of Contents for Proton InteliSENS PH300 MKII Series
- Page 1 InteliSENS PH300 Series MKII Wire Preheater Issue 6a 30 July 2019 Proton Products Co. Ltd. 10 Aylesbury End Beaconsfield Buckinghamshire HP9 1LW England www.protonproducts.com Page 1 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 2: Table Of Contents
........................47 COMMUNICATIONS I-BUS interface ............................47 I-BUS LED indicator ............................47 RS232/RS422 C ....................... 48 OMMUNICATIONS RS232/RS422 Interface ..........................48 ......................49 THERNET COMMUNICATIONS Page 2 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 3 ONTACT DETAILS FOR ENQUIRIES SALES AND SERVICE ............................70 EB SITE ......................... 70 NQUIRIES AND SALES ..........................70 ERVICE ENQUIRIES ............70 ANUAL FEEDBACK AND COPYRIGHT Page 3 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 4: Declaration Of Conformity (Ce)
Electrical equipment of machines IEC 60204-1:1997 General requirements Limitations to use Heavy industrial equipment It is declared for and on behalf of Proton Products Ltd that the equipment specified below conforms to these EC directives: 2004/108/EC Electromagnetic compatibility directive Conforms to EC directives... -
Page 5: Declaration Of Conformity (Csa)
20kW wire preheater (400V/480V AC 3-phase supply PH300-20-400/480-MKII 00008MC080 voltage) 12kW wire preheater (480V AC 3-phase supply PH300-12-480/480HS-MKII 00008MC851 voltage) 25kW wire preheater (400/480V AC 3-phase supply PH300-25-400/480-MKII 00008MC590 voltage) Page 5 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 6 Proton Products International Limited 10 Aylesbury End Beaconsfield Bucks HP9 1LW ENGLAND Proton Products is an ISO9001:2015 registered company. The declaration is signed by: Paul Sives ……………………… Page 6 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 7: Introduction
NTRODUCTION The Proton Products PH300 series MKII wire preheaters are designed for use on continuous cable production lines for the preheating of bare solid and stranded wire prior to the application of extruded insulation. Wire preheating prior to insulation extrusion aids in the adhesion of the insulation to the wire. -
Page 8: Specifications
0 to +10V temperature control input, user scalable Control(FB) Temperature input 0 to +10V temperature feedback input, user scalable Communications interfaces CAN-bus; I-BUS; RS-232/485; Ethernet Page 8 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 9: Performance
2146 1457 0.057 2803 2294 1802 1328 Solid 0.064 2223 1819 1429 1053 0.072 1763 1442 1133 stranded 0.081 1398 1144 0.091 1109 0.102 Page 9 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 10: Ph300-12-400/480-Mkii
2.00 3.14 2.20 3.80 2.26 4.00 2.40 4.52 Normal pulley 2.60 5.31 2.76 6.00 2.80 6.16 3.00 7.07 3.20 8.04 3.40 9.08 3.57 10.00 Page 10 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 11: Ph300-25-400/480-Mkii
4584 3750 2947 2171 0.081 3635 2974 2337 1722 stranded 0.091 2883 2359 1853 1366 0.102 2286 1871 1470 1083 0.114 1813 1483 1166 Page 11 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 12: Dimensional Drawings
IMENSIONAL RAWINGS Page 12 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 13: Annotated Drawings
Shorting pulley (copper rim) Mains power cable clamp Door handle (locked position shown) Door Air inlet grill Insulating pulley (resin bonded fabric) Jacking screw (×4 positions) Page 13 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 14: Precautions
• Sensitive electronic equipment such as personal computers, wrist watches or magnetic media must not be located near the unit. Page 14 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 15: Nstallation
(not fitted) should be used. This is a single pulley of 300mm diameter fitted to a special back plate (spill ring). This should be fitted if the wire size is above 1.2mm (1mm Page 15 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 16 Attach the pulley plate to the preheater using the indicated fixings. Quantity Part name Type Hex socket head cap M5× 20 screw Spring washer Ø5 Flat washer Ø5 Page 16 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 17 Attach the mounting plate to the preheater using the indicated fixings. Quantity Part name Type Hex socket head cap M5× 16 screw Spring washer Ø5 Flat washer Ø5 Page 17 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 18: Electrical Installation
PH300-20-400/480-MKII 16mm² for 70℃ PVC or 10mm²for 90℃ PH300-20-400/480HS-MKII 16mm² for 70℃ PVC or 10mm²for 90℃ PH300-25-400/480-MKII 25mm² for 70℃ PVC or 16mm²for 90℃ Page 18 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 19 2. Insert wire and withdraw the 2. Insert wire and withdraw the screwdriver to clamp the wire. screwdriver to clamp the wire. Replace the cover plate and 6 screws. Page 19 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 20: Communication And Electrical Interface Connections
LEDs status indicators for CAN-bus, power, I-BUS and Ethernet are located in this junction box. • For information on connecting communications and electrical interfaces, please refer to the relevant sections of this manual. Page 20 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 21: Powering The Unit On Or Off
Preheating switch button / ON Flash Preheater is ready for preheating. Preheating stopped Preheating switch button / OFF Flash Preheater is in fault condition. Page 21 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 22: Configuration Interface
Measured loop voltage as a percentage of the maximum loop 0~999.9% voltage. Measured loop current as a percentage of the maximum loop 0~999.9% current. 0~9999 Measured line speed. Page 22 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 23 Press the button to go to the function menu page. Press the button to advance to next Preset page for wire material setting. Page 23 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 24 Enter the resistivity of the special material. Density Enter the density of the special material. Specific heat Enter the specific heat of the special material. Page 24 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 25: Function Menu
FUNCTION MENU Press the Home icon to return to the home page; or press the other icons to access the respective configuration pages. Page 25 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 26: System
For low line speeds, it is likely that the wire is cooler than the “Set temperature” even with a large “Tuning gain” value; hence it is recommended that the “Tuning zero” value be adjusted for temperature compensation at low line speeds. Page 26 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 27 On a high speed line, do NOT set this value too high as the sudden tension change as preheating commences may result in wire breakage. Page 27 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 28 System page 3 to advance to System page 4. This Group setting page can also be accessed by clicking on the home page. Page 28 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 29 OFF state before changing the active group number. Note 2: When the Group authority was set to “Locked” on the Access level page, only “Recall” operation can be executed. Page 29 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 30 System page 5 to advance to System page 6, 7. These two pages are used to display the system information of the preheater. Page 30 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 31: Communications
Select the RS422 baud rate from options: 4800; 9600; 19200; 38400; 115200. Press the button on Communication page 2 to advance to Communication page 3. Page 31 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 32: Interface
Enable the DHCP allocation of the i-BUS IP address. INTERFACE Press the Interface icon on the function menu page to access Interface page 1 and 2 for the analogue output configuration. Page 32 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 33 Set the temperature control full scale value (only if “External Analogue” Temp control full scale is selected above.) Press the button to advance to Interface page 4 and 5 for relay configuration. Page 33 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 34: Access Levels
Set the ambient temperature value at which the relay operates. ACCESS LEVELS Press the Access levels icon on the function menu page to enter Access levels page. Page 34 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 35 Access level restrictions only apply to settings made on the interface display unit. Adjustment of parameters via RS-232 or optional I-BUS communications interfaces are not subject to access level restrictions. Page 35 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 36: Solenoid Door Lock Operation
In the absence of electrical power, the doors may be unlocked by applying the following procedure: Unscrew the 4 fixing screws securing the lower rear door of the preheater: Page 36 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 37 Open the lower rear door, locate the lock override holes and unscrew the black plastic blanking plugs: Page 37 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 38 Insert the unlock tool into the hole until it is engaged and rotate the tool 180° to UNLOCK the doors: Page 38 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 39 Page 39 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 40 Insert the unlock tool into the hole until it is engaged and rotate the tool 180° to LOCK the doors: Page 40 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 41: Wire Threading
CAUTION: The rim of this pulley may be hot; wear heat resistant gloves. Run the wire horizontally out through the wire outlet port. Wire threading for two pulleys: Core Core Core Core Page 41 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 42 The maximum wire drag / tension increase is less than 1N. After threading the wire, close the door and turn the door handle clockwise until it is vertical to latch the door closed. Page 42 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 43: Start - Up Configuration
OFF preheating. Note: The solenoid door will be unlocked when the preheating is switched off. Do not open the door until the pulleys become stationary. Page 43 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 44: Troubleshooting
The solenoid door lock is Contact your Proton Products unable to lock the door service representative. handle. Door open. Close the door. Page 44 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 45 Inspect mains power supply Mains power supply phase for phase loss and remedy loss. accordingly. Coupling capacitor voltage at Contact your Proton Products maximum value. service representative. Page 45 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 46: Communication Interfaces
This CAN-bus interface is fitted as standard. It operates independently of the other communication interfaces and may be used at the same time as them. The CAN-bus interface uses a proprietary Proton Products protocol. It is exclusively used to communicate between the unit and other Proton Products modules. The unit automatically detects connection to other modules and configures the bus appropriately;... -
Page 47: I-Bus Communications
Extinguished No communication For detailed information regarding I-bus configuration, please refer to the supplementary manual “PLC configuration with gauges fitted with Profibus, profinet, EIP”. Page 47 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 48: Rs232/Rs422 Communications
300pF per metre, the maximum recommended baud rates are as follows: Cable length range / m Maximum baud rate / s 115200 38400 19200 9600 4800 Page 48 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 49: Ethernet Communications
LED status Indication Continuous green Online and connected Ethernet communications Flashing green Online but not connected Continuous red Critical link failure Flashing red Connection timeout Page 49 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 50: Lectrical Nterfaces
Locked Ground reference Not isolated from earth. Electrical specifications Specification Minimum Typical Maximum Units Door solenoid unlock voltage Ω Solenoid coil resistance Page 50 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 51: Start/Stop
Electrical specifications Specification Minimum Typical Maximum Units LOW state input voltage HIGH state input voltage Absolute input voltage kΩ Input impedance Page 51 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 52 The STOP input is driven LOW or disconnected by an external contact to stop the preheater. • The front panel keys are disabled by this connection. Page 52 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 53: Analogue O/P
• Analogue outputs 1, 2, 3 and 4 are short circuit proof. Specification Minimum Typical Maximum Units Output voltage Output-to-earth voltage kΩ Load resistance Page 53 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 54: Emergency Stop
EMERGENCY push-to-break emergency stop switch or relay contact as required). STOP Auxiliary emergency stop output Page 54 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 55: Relay O/P
AC voltage between contacts V (rms) DC voltage between contacts Contact-to-earth voltage Current Ω On resistance (at a current of 100mA) MΩ Off resistance Page 55 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 56: Temperature Set Input (Set Temp)
Specification Minimum Typical Maximum Units Analogue input voltage measurement range (referenced to SET TEMP-). Analogue input voltage absolute range kΩ Input impedance Page 56 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 57: Measured Temperature Feedback Input (Fb Temp)
Specification Minimum Typical Maximum Units Analogue input voltage measurement range (referenced to FB TEMP-). Analogue input voltage absolute range kΩ Input impedance Page 57 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 58: Interface Terminal Block
EMERGENCY Emergency stop external push-to-break STOP emergency stop switch or relay contact as required.) Auxiliary emergency stop output Page 58 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 59 FB TEMP Feed-back temperature input Ground reference DB9 (male) CAN-bus communications I-BUS DB9 (female) I-BUS communications RS232/RS422 DB9 (female) RS232/RS422 communications RJ45 Ethernet communications Page 59 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 60: Wiring Diagram (Ce / Csa Compliant Models )
(CE / CSA IRING DIAGRAM COMPLIANT MODELS Page 60 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 61: Optional Pulley Brakes
Pulley brake detail Description Description Upper pulley brake button Button (press to engage the pulley brake) Lower pulley brake button Spring Brake pad Pulley Page 61 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 62: Proton Standard Rs-232 Parameter Access Protocol
Range of parameters accessible through the RS-232 interface Interface Lowest DW Highest DW Length / words Input parameters Output parameters 1x 16-bit word = 2x 8-bit bytes Page 62 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... -
Page 63: Modbus Parameter Access Protocol
ODBUS PARAMETER ACCESS PROTOCOL This protocol provides access to individual parameters or blocks of parameters and is typically used in a production environment where the Proton Products instrument is connected to a computer, Modbus connected PLC or similar device. The parameters consist of 16-bit words (DW) and are divided into input and output groups: •... -
Page 64: Input Parameters
Heating State Relay 1=1% 0~99% Operation Threshold Relay 0=Fault; Relay 1 Function 1=Heating State; 2=Switch State; 3=Emergency Stop; 4=Ambient Temprerature too Relay 2 Function high Page 64 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 65 Density of special 1=0.001grams/cc 0~9.999grams/cc 8900 material 2 Specific heat of 1=0.001cal/g/°C 0~9.999cal/g/°C special material 2 Parameter Group 1~50; 0 is not used Number Page 65 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 66 Subnet Mask 5.255.255.0) C0A80101(19 iBus Gateway 2.168.1.1) UDP Interval Time Destination IP Port number fixed address for UDP to 1111 (last section only) Page 66 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
- Page 67 Comments Unit Range/Remark Default Value MAC address for Ethernet Page 67 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 68: Output Parameters
0=OK,1=Wire Broken Parameter setting is wrong 0=OK,1=wrong Ambient temperature too high 0=OK,1=Too high Minior Over Current 0=OK,1=Error Major Over Current 0=OK,1=Error Phase imbalance 0=OK;1=Error Page 68 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a... - Page 69 Range 4 Wire Size 0.000~99.000 0=NONE; 1=PROFIBUS; i-Bus Type 2=PROFINET; 3=EtherNet/IP Reserved EIP address xx.xx.xx.xx Sub net Mask xx.xx.xx.xx Gateway xx.xx.xx.xx iBUS IP address xx.xx.xx.xx Page 69 of 70 Proton Products PH300 Series MKII Wire Preheater Instruction Manual - Issue 6a...
-
Page 70: Ontact Details For Enquiries
Proton Products is not responsible for consequential or incidental damage related to the provision or use of the information contained in this manual. • The information contained in this manual is the property of Proton Products and may not be circulated or distributed to third parties. •...
Need help?
Do you have a question about the InteliSENS PH300 MKII Series and is the answer not in the manual?
Questions and answers