Download
Share
Print this page
  1. Manuals
  2. Brands
  3. FLIGHTORY Manuals
  4. Aircrafts
  5. STALLION
  6. User manual

FLIGHTORY STALLION User Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
USER MANUAL
V.1
© 2023 Flightory by Szymon Wójcik All rights reserved.
1
USER MANUAL

Advertisement

loading

Related Manuals for FLIGHTORY STALLION

Summary of Contents for FLIGHTORY STALLION

  • Page 1 USER MANUAL © 2023 Flightory by Szymon Wójcik All rights reserved. USER MANUAL...
  • Page 2 Socials Join Flightory Tech group on Facebook and create community with us. Share progress of your builds. Any suggestions or questions welcome. www.facebook.com/groups/flightory Follow Instagram where I share more footage on a regular basis www.instagram.com/flightory_ USER MANUAL...
  • Page 3 General Aircraft Data General data Wingspan 1340mm Wing area 26.5 dm² Lenght 990mm Center of Gravity 60mm from leading edge (at wing root) 1500-3000g Optimal Cruise Speed 60-70 km/h Airfoil Eppler E205 Root Chord 255mm 211mm Aspect Ratio Wing load 55 - 115 g / dm²...
  • Page 4 General Aircraft Data The aircraft is configured with 2 tractor motors, a single tail boom, and a V-Tail configuration. It is designed for optimal performance and compactness. Geometry has been carefully designed and optimized using CFD and real test flights. The airframe is designed with modularity in mind. The nose of the aircraft is fully detachable, allowing for adaptation to various types of payloads.
  • Page 5 CFD Analysis The geometry has been designed and optimized to achieve maximum efficiency while maintaining the stability of the aircraft. The airfoil used is Eppler E205. With the correct center of gravity set at a distance of 60mm from the leading edge (measured at the wing root), the aircraft maintains a longitudinal stability margin and zero pitching moment at zero angle of attack.

  • Page 6: Exploded View

    Exploded View USER MANUAL...
  • Page 7 Reccomended RC Equipment Reccomended electronics Motors T- Motor F60 1750KV / T- Motor F90 1300KV Propellers 7x4 / 7x5 / 7x6 (one CW, one CCW) Flight Controller Speedybee F405 Wing or any other Mavlink FC Matek M10Q or similar GPS with compass Servos Corona 929MG Metal Gear or similar 2x BlHeliS 40A...

  • Page 8: Required Accessories

    Required Accessories ITEM QUANTITY 10x800mm Carbon Tube (MAIN SPAR) 8x600mm Carbon Tube (SECONDARY SPAR) 6x430mm Carbon Tube (WING SPAR) 16x435mm Carbon Tube (TAIL BOOM) 4x260mm Carbon Tube (V TAIL SPAR) Thin CA Glue 20g tube CA Activator 1 (optional but useful) M3 Threaded Insert (Outer Ø5mm, height 5mm) M3 screw...
  • Page 9 PARTS LIST - FUSELAGE PART MATERIAL FUS 1 L/R LW-PLA FUS 2 L/R LW-PLA FUS 3 L/R LW-PLA FUS 4 L/R LW-PLA FUS 5 L/R LW-PLA HATCH FRONT 1 LW-PLA HATCH FRONT 2 LW-PLA HATCH REAR 1 LW-PLA HATCH REAR 2 LW-PLA NOSE LW-PLA...
  • Page 10 PARTS LIST - WINGS PART MATERIAL WING 1 L /R LW-PLA WING 2 L /R LW-PLA WING 3 L /R LW-PLA WINGLET (NO LED) L/R LW-PLA WINGLET (LED) L /R LW-PLA WING LED COVER L/R LW-PLA AILERON L / R LW-PLA SERVO COVER (print 2) PETG...
  • Page 11 PARTS LIST - TAIL PART MATERIAL TAIL 1 (LED) LW-PLA TAIL 1 (NO LED) LW-PLA TAIL 2 (LED) LW-PLA TAIL 2 (NO LED) LW-PLA TAIL 3 (LED) LW-PLA TAIL 3 (NO LED) LW-PLA V TAIL 1 L/R LW-PLA V TAIL 2 L/R LW-PLA V TAIL TIP L/R LW-PLA...
  • Page 12 PARTS LIST – BOOM DRILL PART MATERIAL BOOM DRILL FUS PETG BOOM DRILL TAIL PETG USER MANUAL...

  • Page 13: Print Settings

    Print Settings The recommended slicer to use is Ultimaker Cura. All LW-PLA parts, print using the recommended settings detailed on the Flightory website under Print Settings tab. Whether you are using prefoamed or active foaming LW-PLA, you will find settings for both of these filaments there.
  • Page 14 Print Settings All parts are suitable for printing on any standard printer with a small working area. I printed all parts on a 220 x 220mm area. The settings are just a base that you can change and adjust as needed. The following pages will list my recommended infill settings for each part.
  • Page 15 Parts Orientation Important thing is the correct orientation of the printed parts to avoid overhangs, and not have to use supports. Below is the recommended orientation of parts and infill settings. FUS 1 - 3% gyroid infill FUS 2 - 3% gyroid infill USER MANUAL...
  • Page 16 Parts Orientation FUS 3 - 3% gyroid infill FUS 4 - 3% gyroid infill USER MANUAL...
  • Page 17 Parts Orientation FUS 5 - 3% gyroid infill NOSE - 3% gyroid infill + 2 walls USER MANUAL...
  • Page 18 Parts Orientation NOSE VTX COVER - 3% gyroid infill + 2 walls HATCH FRONT 1 - 3% gyroid infill USER MANUAL...
  • Page 19 Parts Orientation HATCH FRONT 2 - 3% gyroid infill HATCH REAR 1 - 3% gyroid infill USER MANUAL...
  • Page 20 Parts Orientation HATCH REAR 2 - 3% gyroid infill WING 1 - 3% cubic subdivision infill USER MANUAL...
  • Page 21 Parts Orientation WING 2 - 3% cubic subdivision infill WING 3 - 3% cubic subdivision infill USER MANUAL...
  • Page 22 Parts Orientation WINGLET- 3% cubic subdivision infill AIL 1- 4% cubic subdivision infill USER MANUAL...
  • Page 23 Parts Orientation AIL 2 - 4% cubic subdivision infill TAIL 1- 6% gyroid infill USER MANUAL...
  • Page 24 Parts Orientation TAIL 2 - 6% gyroid infill TAIL 3 - 3% gyroid infill USER MANUAL...
  • Page 25 Parts Orientation V TAIL 1 - 3% gyroid infill V TAIL 2 - 3% gyroid infill USER MANUAL...
  • Page 26 Parts Orientation V TAIL TIP - 3% gyroid infill RUDDER 1- 3% gyroid infill USER MANUAL...
  • Page 27 Parts Orientation RUDDER 2 - 3% gyroid infill BOOM FUS MOUNT– PETG 20% GRID INFILL USER MANUAL...
  • Page 28 Parts Orientation BOOM TAIL MOUNT – PETG 20% GRID INFILL BOOM DRILL – PETG 20% GRID INFILL USER MANUAL...
  • Page 29 NOSE VARIANTS There are 2 variants of the nose. You can choose version with a VTX mounted inside and a 19x19mm FPV camera, or a clean version with just the FPV camera. The VTX mounts on a "shelf" and the available space is sufficient to accommodate any VTX.
  • Page 30 TAIL VARIANTS There are two tail options to choose from. You can select the version with a designed slot for the 2812 ARM LED or without it. Additionally, you can choose whether you want to route the wires through the hole at the back of the tail or thread them through the holes designed near the servos.
  • Page 31 WINGLET VARIANTS There are also 2 versions of winglets. One with a space for 2812 ARM LED and a cover printed from transparent material, or a regular version without a navigation light. USER MANUAL...
  • Page 32 STEP FILES All files are available in STL format. In addition, some important elements are available in STEP format, which allows easier editing and customization. You can find these files in folders labeled STEP USER MANUAL...

  • Page 33: Fuselage Assembly

    Fuselage Assembly Prepare all fuselage segments. Before gluing, you can gently sand the surface of all elements, especially the gluing surfaces. It’s best to use thick CA glue. If you printed the fuselage segments divided to left and right side, simply glue them together also.
  • Page 34 Fuselage Assembly Prepare parts printed with PET-G or other hard material. Take the BATTERY PAD and paste it in the designated place in the front of the fuselage. Take FUS ROOT and glue with CA to the fuselage in the corresponding places. It’s best to use thick CA glue.
  • Page 35 Fuselage Assembly M3 Threaded Insert Take the TAIL BOOM MOUNT printed with PETG or another rigid material and paste it into the designated slot. This component reinforces the section of the fuselage to which the tail boom will be attached. From the bottom of the fuselage, insert the M3 threaded insert, which will be used for securing the tail boom to the fuselage with a screw.
  • Page 36 Fuselage Assembly Now take M3 threaded inserts with an outer diameter of 5mm. Glue them into the designated places in the front part of the fuselage. You can use a slightly heated soldering iron for this. Then glue NOSE REINFORCEMENT printed with PETG or other hard material.

  • Page 37: Tail Assembly

    Tail Assembly Now, take the tail components and assemble them. Choose the version with NO LED and decide whether you will route the cables through the rear tail opening or press them inside near the servos. Take the BOOM TAIL MOUNT printed with PETG or another rigid material and glue it inside the tail at the designated location.
  • Page 38 Tail Boom Drilling Now, prepare the parts for tail boom drilling printed with PETG or another rigid material. Take the tail boom, which is a carbon tube with a diameter of 16mm cut to a length of 435mm. Insert the tube into the printed parts all the way, ensuring a tight fit.
  • Page 39 Tail Assembly Now, take the servos and place them in the designated locations. Press the servo cables into the openings designed for them. If you are also installing LED, route the wire from the LED at this stage as well. Glue the servos in place using hot glue. Finally, insert all the wires into the tail boom and push it all the way in.
  • Page 40 Tail Assembly Prepare the V-tail components. Take carbon tubes with a diameter of 4mm cut to approximately 260mm. Insert the tubes into the designated slots. Note that the tubes are not parallel to each other. To facilitate easy assembly, insert one tube first, then fit stabilizer, and glue it in place to tail base.
  • Page 41 Tail Assembly Finally, you can screw in the screw securing the tailboom. In the picture, you can see the version with hidden wires inside the tail structure and the LED in place. This solution, of course, allows for the disassembly of the entire tail boom USER MANUAL...
  • Page 42 Hatches Take the hatches parts and assemble them. Insert LOCK 1 LOCK 2. Assemble it, adding a small spring, and glue it in the designated place. Use a small amount of CA glue, but be careful not to spill the glue and block the lock.
  • Page 43 Nose Mount Now you can mount the nose with short M3 screws. If you are using version with VTX, you can put your VTX on the "shelf" and cover it with NOSE VTX COVER and secure the antenna. USER MANUAL...
  • Page 44 Tail Assembly Securing the tailboom with M3 screws. Now you can assemble the entire fuselage by connecting it to the tail. Insert the tailboom into the fuselage, route the tail wires, and secure it with an M3 screws USER MANUAL...

  • Page 45: Wings Assembly

    Wings Assembly Glue the wing segments together. At this stage, choose which winglet you want to use, whether with navigation lights or without. Insert a 6mm carbon tube cut to a length of 430mm. There is no need to glue the tube, just insert it into the designed slot USER MANUAL...
  • Page 46 Wings Assembly Finally, install the WING ROOT printed from PETG or another rigid material. In the lower part, there are designed slots for regular M3 nuts, which will be responsible for attaching the wings to the fuselage. Insert them there and secure using a few drops of CA glue. Then, glue the root to the wing.
  • Page 47 Wings Assembly Insert the aileron using 25x30mm polyester hinges or ones made from another material, similar to the elevator. Then, using a slightly heated soldering iron, attach M3 threaded inserts designed for servo cover mounting. Set the servo so that the control horn protrudes through the opening in the servo cover, glue it in place using hot glue, and cover it.
  • Page 48 Wings Assembly Prepare the motor and the motor mount printed in PETG. There are two versions available for T MOTOR F60 and F90 motors. The assembly is secured to the wing using two M3 screws, one from the top and one from the bottom. To do this, attach M3 threaded inserts to the motor mount.
  • Page 49 Wings Assembly If you have chosen the version of the winglet with an LED, place it in the designated area. LEDs 2812 ARM work well for this purpose, and you can attach them, with strong double-sided foam tape. Inside the winglet, there is a channel through which the wire should be routed.
  • Page 50 Wings Assembly Now, insert carbon tubes: 10x800mm and 8x600mm. These are the main wing spars. Slide the wings in and push them against the fuselage. Thread all cables through the designed channels and lead them into the fuselage. USER MANUAL...
  • Page 51 Wings Assembly M3 screws The wing assembly is simple and quick. After pushing the wings against the fuselage, screw in two M3 screws into the designated places. The screws are anchored in PETG-printed material, making the system durable and resistant to repeated wing disassembly USER MANUAL...
  • Page 52 Finishing Build Now, organize the rest of the equipment. The Battery Pad can accommodate large batteries, even 4S6P Li-Ion. Of course, you can also use smaller batteries also. Use of the recommended motors ensures very good performance and a long flight time. The choice of is up to you: T Motor F-60 motors and 7x5 propellers, along with a 4S battery, are sufficient to ensure stable flight at around 40% throttle.

  • Page 53: Before Flight

    Before Flight The model is ready to fly. Before flying, take care of the correct balance, which is 60 mm from the leading edge (at wing root). Check the correct operation of the ailerons and rudders and the direction of propeller rotation.
  • Page 54 USER MANUAL...