PICOTE MINI CLEANER Operation & Safety Manual

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MINI CLEANER
MINI CLEANER 8/16 | MINI CLEANER +C 8/16
OPERATION & SAFETY MANUAL
These instruc琀椀ons are for your personal safety. Always ensure that you
have read and understood these instruc琀椀ons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

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Summary of Contents for PICOTE MINI CLEANER

  • Page 1 MINI CLEANER MINI CLEANER 8/16 | MINI CLEANER +C 8/16 OPERATION & SAFETY MANUAL These instruc琀椀ons are for your personal safety. Always ensure that you have read and understood these instruc琀椀ons before using the machinery. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
  • Page 2: Table Of Contents

    Servicing the Flexible Sha昀琀 & its Outer Casing Changing the Flexible & Sha昀琀 Flexible Sha昀琀 Extension Accessories & Spare Parts Prac琀椀cal Tips & Safety Advice Picote MINI CLEANER +C 8/16 +C Opera琀椀ng Instruc琀椀ons +C Technical Data +C Spare Parts Troubleshoo琀椀ng Flowchart Warranty Policy &...
  • Page 3: Safety Informa琀椀On

    Suitable respirator to prevent any dust or fumes being inhaled or consumed, which could cause occupa琀椀onal asthma or derma琀椀琀椀s. www.picoteins琀椀tute.com Picote Solu琀椀ons Oy Ltd...
  • Page 4 Do not stand on the machine. 13. Only use this machine with the accessories and spare parts o昀昀ered by Picote Solu琀椀ons. Accessories and spare parts should only be used in the pipe intended and as described by Picote Solu琀椀ons.
  • Page 5: Environmental, Transport, Storage & Disposal

    24 hours before use. If the Mini Cleaner or Mini Cleaner +C has been stored for long periods of 琀椀me (over 2-3 months), it should be checked and tested according to the maintence programme before use.
  • Page 6: General Informa琀椀On

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE When in use always lay the machine down horizontally on the 昀氀oor. When not in use some non-hazardous Picote Flexible Sha昀琀 Lubricant might leak from the hand guard. Picote Solu琀椀ons Oy Ltd...
  • Page 7: Technical Data

    The Mini Cleaner and Mini Cleaner +C come complete with Tool Packages depending on region: North America (NA) : Mini Cleaner Cleaning Package or Mini Cleaner Cu琀�ng Package Rest of World (ROW) : Mini Cleaner Tool Kit for use on DN32-DN40 or 1¼”-1½” pipes www.picoteins琀椀tute.com...
  • Page 8: Packages

    2125000040CL Cleaning Brush DN40 1240035045 Cleaning Panel DN32 35x45 (10 pcs) 1240040050 Cleaning Panel DN40 40x50 (10 pcs) INCLUDED TOOLS IN MINI CLEANER CUTTING PACKAGE (NA) 3540000818CU Mini Cleaner Cu琀�ng Package (NA) 1360080051 Smart Sweeper Head DN40-DN50 (1½"-2") 1000818025 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1½") 1201030050 Side Grinding Panel 30x50 DN40 (1½") Package...
  • Page 9: Voltage & Power Supply

    Never alter the plug in any way. Use the plug with an ex- tension cord only if it can be fully inserted into the receptacle. Use the Mini Cleaner or Mini Cleaner +C with a heavy duty extension cord only.
  • Page 10: Noise Levels, Vibra琀椀Ons & Emissions

    Hand vibra琀椀on levels depend on the distance from the tool head to the user and working condi琀椀ons. The vibra琀椀on levels detailed below have been measured at the Picote training facili琀椀es in Finland. Vibra琀椀on has been determined according to ISO-5349 and EU-direc琀椀ve 2002/44/EG.
  • Page 11: Ce Declara琀椀On Of Conformity

    CE DECLARATION OF CONFORMITY SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE We Picote Solu琀椀ons Oy Ltd as the responsible manufacturer declare that the following Picote Solu琀椀ons Oy Ltd drain cleaning machines: Mini Cleaner Model No: 8/16 Mini Cleaner +C Model No: 8/16 are of series produc琀椀on and...
  • Page 12: Opera琀椀Ng Instruc琀椀Ons

    OPERATING INSTRUCTIONS SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Before opera琀椀on: Before installing Picote tools, always make sure that the machine is fully turned • o昀昀 and unplugged. Always round o昀昀 the sharp edges of the sha昀琀 to avoid cuts and to make it easier •...
  • Page 13: Rota琀椀On Speed Dial & Tightening Set Screws

    This sec琀椀on contains important safety informa琀椀on. Failure to comply could result in serious injury. The op琀椀mal rota琀椀on speed of the Mini Cleaner and Mini Cleaner +C is between 2-4 (900-2100 rpm) depending on the work. Minimum rota琀椀on speed is usually preferred when moving the tool around 琀椀ght bends.
  • Page 14: Naviga琀椀Ng Through Knuckle Bends

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Step 1. Always keep the Mini Cleaner and Mini Cleaner +C as close as possible to the pipe where work takes place. This way only a small por琀椀on of the sha昀琀 is unsupported.
  • Page 15: Naviga琀椀Ng Through P-Traps

    Step 2. Move tool constantly back and forth in the pipe. The special spring outer casing in the Mini Cleaner/ Mini Cleaner +C can melt because of fric琀椀on heat created by tooling being kept in the same place over long periods of 琀椀me.
  • Page 16: Maintenance Program

    I: Inspect, 昀椀x or replace if needed. P: Perform, replace if needed. R: Replace WARRANTY PERIODS Picote Solu琀椀ons grants limited warranty for certain machines, equipment & components. Read more detailed informa琀椀on on page 33 (Picote Warranty Policy and Procedure). Service Period 3 months 6 months 1 year Milling machine &...
  • Page 17: Maintenance

    Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. Step 1. Open Allen bolts and remove the hand guard. Picote Solu琀椀ons Oy Ltd www.picoteins琀椀tute.com...
  • Page 18 MAINTENANCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Step 2. Open Set Screws and detach the sha昀琀 from the Safety Clutch. Step 3. Open the Allen Bolts which a琀琀ach the motor to the reel. Picote Solu琀椀ons Oy Ltd www.picoteins琀椀tute.com...
  • Page 19 Step 4. Open the protec琀椀ve caps with a screwdriver and replace both of the carbon brushes. Re- peat the steps in opposite order to reassemble. Tighten the Hex Bolt M8x25 which is a琀琀aching the motor to the reel in torque of 12 Nm. Recommended use of Loc琀椀te 542. Picote Solu琀椀ons Oy Ltd www.picoteins琀椀tute.com...
  • Page 20: Replacing Safety Clutch Spring

    Step 1. Remove the hand guard and detach the 昀氀exible sha昀琀 from the Safety Clutch. Open and remove four screws from the Safety Clutch Covers. Step 2. Remove the Upper Cover and push the Lower Cover down. NOTE: The silicone ring for the Mini Cleaner and Mini RED. Cleaner +C is Picote Solu琀椀ons Oy Ltd www.picoteins琀椀tute.com...
  • Page 21: Inspec琀椀Ng The Sha昀琀 For Damage

    Change the 昀氀exible sha昀琀 and casing as and when required. Damaged sha昀琀 needs to be trimmed back before a琀琀aching tools (see examples to right). Picote Solu琀椀ons Oy Ltd www.picoteins琀椀tute.com...
  • Page 22: Servicing The Flexible Sha昀琀 & Its Outer Casing

    CHANGING THE FLEXIBLE SHAFT Only use the sha昀琀 and its special outer casing speci昀椀ed by Picote Solu琀椀ons. Order the replacement sha昀琀 from your reseller. The 昀氀exible sha昀琀 is pre-treated with Picote Flexible Sha昀琀 Lubricant and the casing replaced prior to shipping.
  • Page 23: Accessories & Spare Parts

    The Picote Mini Cleaner and Mini Cleaner +C machines are delivered with special tools for small pipe cleaning & descaling. Tools are available for larger pipe sizes. Please consult The Mini Cleaner Quick Guides on the Picote Ins琀椀tute for the full range of tooling op琀椀ons.
  • Page 24 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1.½") 1201030050 Side Grinding Panel 30x50 DN40 (1.½") Package 1230000054 Twister Mini Flexi DN50 (2") 3540000818CL Mini Cleaner Cleaning Package (USA & ROW) 1360080051 Smart Sweeper Head DN40-DN50 (1.½"-2") 1000818025 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1.½") 1201030050 Side Grinding Panel 30x50 DN40 (1.½") Package...
  • Page 25: Prac琀椀Cal Tips & Safety Advice

    PRACTICAL TIPS & SAFETY ADVICE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Here are some useful 琀椀ps on how to get the most out of your Picote system. Always use the recommended tools for maintenance to avoid personal injury.
  • Page 26 PRACTICAL TIPS & SAFETY ADVICE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Here are some useful 琀椀ps on how to get the most out of your Picote system. Always use the recommended tools for maintenance to avoid personal injury.
  • Page 27 1. Tool for inspec琀椀ng pipes before, during and a昀琀er work (Navigates through DN50 (2”) bends and P-traps) 2. pipe work as the CCTV camera is 昀椀琀琀ed with a integrated Sonde (512 hz) Always follow Picote Solu琀椀ons instruc琀椀ons when installing and using the machine with accessories. Picote Solu琀椀ons Oy Ltd...
  • Page 28: C Opera琀椀Ng Instruc琀椀Ons

    MINI CLEANER +C | CAMERA KIT INSTRUCTIONS SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE This sec琀椀on contains opera琀椀ng instruc琀椀ons only for Mini Cleaner +C camera kit BEFORE OPERATION: Before using the +C camera kit, install an SD card to SD card slot.
  • Page 29 MINI CLEANER +C | CAMERA FUNCTION GUIDE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE 4. Playing video Live video Press to play/pause the video Press to turn on/o昀昀 the DVR Press to stop playing the video Press to start/stop recording...
  • Page 30: C Technical Data

    MINI CLEANER +C | CAMERA TECHNICAL DATA SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ITEM PARAMETER General Unit Weight 14 Kg / 31 lbs Camera Size Φ14mm×20.5mm (Main body) Video Resolu琀椀on PAL 720×576 25FPS Max. NTSC 720×488 30FPS Max...
  • Page 31: C Spare Parts

    MC +C | CAMERA KIT ACCESSORIES & SPARE PARTS SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MINI CLEANER +C update kit 3540002000EU Mini Cleaner +C EU 3540002000US Mini Cleaner +C US 3540002000UK Mini Cleaner +C UK 3540002000AU Mini Cleaner +C AU...
  • Page 32: Troubleshoo琀椀Ng Flowchart

    Check shaft condition and connection. Change shaft if necessary. Did it help? Mini Cleaner is OK! If there is problem that you cannot resolve with this manual, please consult your Picote Reseller or Picote Solutions. Picote Solu琀椀ons Oy Ltd www.picoteins琀椀tute.com...
  • Page 33: Warranty Policy & Procedure

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Limited Warranty: Picote warrants to the original End User that the Product purchased by such End User will operate in accordance with, and substan琀椀ally conform to their published speci昀椀ca琀椀ons when shipped or otherwise...
  • Page 34 Date: NOV. 2020 Revision number: Rev. 5 Author: Ville Hukkanen Please Contact: Accepted: Dawn Greig 25/11/20 Your Reseller / Salesperson or Picote www.picotesolu琀椀ons.com Produc琀椀on & R&D Interna琀椀onal O昀케ces Technical Support support@picotesolu琀椀ons.com Finland. United Kingdom. USA. Pienteollisuus琀椀e 24 06450 Porvoo, Finland support@picotesolu琀椀ons.com...

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