PICOTE MINI MILLER 8/16 Operation & Safety Manual
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OPERATION & SAFETY MANUAL
These instructions are for your personal safety. Always ensure that you
have read and understood these instructions before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
MINI MILLER
MINI CLEANER
MINI MILLER 8/16 | MINI MILLER +C 8/16
MINI MILLER 8/16 | MINI MILLER +C 8/16
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Summary of Contents for PICOTE MINI MILLER 8/16
- Page 1 MINI CLEANER MINI MILLER MINI MILLER 8/16 | MINI MILLER +C 8/16 MINI MILLER 8/16 | MINI MILLER +C 8/16 OPERATION & SAFETY MANUAL These instructions are for your personal safety. Always ensure that you have read and understood these instructions before using the machinery.
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Page 2: Table Of Contents
Inspecting Shaft for Damage Servicing Flexible Shaft Changing Flexible Shaft Shaft Extensions Accessories & Spare Parts Practical Tips & Safety Advice Picote MINI MILLER +C 8/17 +C Camera Kit Instructions +C Camera Function Guide +C Technical Data +C Spare Parts Troubleshooting Flowchart Warranty Policy &... -
Page 3: Safety Information
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which could cause occupational asthma or dermatitis. www.picotesolutions.com www.picoteinstitute.com Picote Solutions Oy Ltd... - Page 4 Do not stand on the machine. 13. Only use this machine with the accessories and spare parts offered by the Picote Solutions. Accessories and spare parts should only be used in the manner intended and as described by Picote Solutions.
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Page 5: Environment, Transport, Storage & Disposal
Never transport the machine with tool attached to the shaft. Always retract the camera back to it’s housing during transport. If using a pick-up or trailer to transport Picote Millers always suitable cover the unit to protect it from the elements... -
Page 6: General Information
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE When in use always lay the machine down horizontally on the floor. When not in use some non-hazardous Picote Flexible Shaft Lubricant might leak from the hand guard. Picote Solutions Oy Ltd... -
Page 7: Technical Data
1. Cleaning and unblocking pipes, drains and sewers by grinding. 2. Descaling pipes. 3. Opening lateral connections. 4. Internal pipe coating using the Picote Brush Coating™ System and the Mini Coating Pump. AVAILABLE TOOLING Always follow the Picote Solutions instructions when installing and using the machine with accessories. -
Page 8: Voltage & Power Supply
3 prong, 15amp (125V). If a power generator is used, a minimum 3 kW required. Adapters may be necessary for generator connections. Contact your reseller or Picote technical support for more information. Mini Millers in these regions have special plugs. -
Page 9: Noise Levels, Vibrations & Emissions
Hand vibration levels depend on the distance from the tool head to the user and working conditions. he vibration levels below have been measured during normal lining activities at Picote worksites in Finland. Vibration has been determined according to ISO-5349 and EU-directive 2002/44/EG. The table below details the safe daily ex- posure time for the user depending on tool used. -
Page 10: Ce Declaration Of Conformity
CE DECLARATION OF CONFORMITY SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE We Picote Solutions Oy Ltd as the responsible manufacturer, declare that the following Picote Solutions Oy Ltd drain cleaning machine: Mini Miller Model No: 8/16 Mini Miller +C... -
Page 11: Operating Instructions
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Before operation: • Before installing Picote tools, always make sure that the machine is fully turned off and unplugged. • Always round off the sharp edges of the shaft to avoid cuts and to make it easier to insert the shaft into the tool or for a leader to be used. -
Page 12: Attaching Tools, Tightening Set Screws & Sleeve Bearings In Dn50/2" Bends
DN50 / 2” bend unless you first re- move the Sleeve Bearing. This is usu- ally the case for tight bends (see ex- amples to the right). Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 13: Rotation Speed Dial
The speed dial can be found on the motor itself (see below image). Set the speed by rotating the button. Check the corresponding rotation speed from table below. Rotation Speed Speed dial 3200 2700 2100 1500 1 2 3 4 5 6 www.picoteinstitute.com Picote Solutions Oy Ltd... -
Page 14: Maintenance Programme & Warranty Periods
I: Inspect, fix or replace if needed. P: Perform, replace if needed. R: Replace WARRANTY PERIODS Picote Solutions grants limited warranty for certain machines, equipment & components. Read more detailed information on page 29 (Picote Warranty Policy and Procedure). Service Period 3 months 6 months 1 year Milling machine &... -
Page 15: Maintenance
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. Step 1. Open Allen Bolts and remove the hand guard. www.picoteinstitute.com Picote Solutions Oy Ltd... - Page 16 MAINTENANCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Step 2. Open Set Screws and detach the shaft from the Safety Clutch. Step 3. Open the Allen Bolts which attach the motor to the reel. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 17 Step 4. Open the protective caps with a screwdriver and replace both of the carbon brushes. Re- peat the steps in reverse order to reassemble. Tighten the Allen Bolt which attaches the motor to the reel with torque of 12 Nm. Recommended use of Loctite 542. www.picoteinstitute.com Picote Solutions Oy Ltd...
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Page 18: Replacing Safety Clutch
Open and remove four screws from the Safety Clutch Covers. Step 2. Remove the Upper Cover and push the Lower Cover down. NOTE: The silicone ring for the Mini Miller and Mini Miller +C is WHITE. Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 19: Inspecting Shaft For Damage
Change the flexible shaft and casing as and when required. Damaged shaft needs to be trimmed back before attaching tools (see examples to right). www.picoteinstitute.com Picote Solutions Oy Ltd... -
Page 20: Servicing Flexible Shaft
CHANGING THE FLEXIBLE SHAFT Only use the shaft and its special outer casing specified by Picote Solutions. Order the replacement shaft from your reseller. The flexible shaft is pre-treated with Picote Flexible Shaft Lubricant and the casing replaced prior to shipping. -
Page 21: Accessories & Spare Parts
ACCESSORIES & SPARE PARTS SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE You must use only the Picote Solutions accessories and attachments with the machine described in this operations manual. The use of other accessories or attachments could present a risk of injury or death. -
Page 22: Practical Tips & Safety Advice
PRACTICAL TIPS & SAFETY ADVICE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Here are some useful tips on how to get the most out of your Picote system. Always use the recommended tools for maintenance to avoid personal injury. - Page 23 PRACTICAL TIPS & SAFETY ADVICE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Here are some useful tips on how to get the most out of your Picote system. Always use the recommended tools for maintenance to avoid personal injury.
- Page 24 1. Tool for inspecting pipes before, during and after work (Navigates through DN50 (2”) bends) 2. Working inside pipes; the CCTV is fitted with an integrated Sonde (512hz) Always follow the Picote Solutions instructions when installing and using the machine with accessories. Picote Solutions Oy Ltd...
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Page 25: C Camera Kit Instructions
SD card to SD card slot. Connect DVR to camera reel with included cable SD-Card STARTING & USING THE MACHINE DVR Icons: SD Card Battery level Image Reverse Image Reverse & Mirror Image Mirror Timestamp LED Brightness Record Meter Counter www.picoteinstitute.com Picote Solutions Oy Ltd... -
Page 26: C Camera Function Guide
3. Playback menu Press to enter playback mode to browse through the files Press to confirm the selection and preview media files to preview previous/next file Press to playback video Press to enter the play settings Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 27: C Technical Data
30 m or 100 ft Meter Counter Single Charge Work Time 6 Hours Charging time 8 Hours Language English, German, French, Spanish, Italian, Chinese, Japanese, Russian, Portuguese Tool Box Size 380x260x150 mm (15x10x6 in.)(L x W x H) www.picoteinstitute.com Picote Solutions Oy Ltd... -
Page 28: C Spare Parts
Mini Miller +C AU SPARE PARTS 900001754 Mini Miller +C Camera Head 900001688 +C Charger EU 900001691 +C Charger US 900001689 +C Charger UK 900001804 Mini Miller +C Camera Rod 900001758 Electric cable +C 900001755 Monitoring Box +C Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 29: Troubleshooting Flowchart
Check shaft condition and connection. Change shaft if necessary. Did it help? Mini Miller is If there is problem that you cannot resolve with this manual, please consult your Picote Reseller or Picote Solutions at claims@picotesolutions.fi. www.picoteinstitute.com Picote Solutions Oy Ltd... -
Page 30: Warranty Policy & Procedure
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Limited Warranty: Picote warrants to the original End User that the Product purchased by such End User will operate in accordance with, and substantially conform to their published specifications when shipped or otherwise... - Page 31 Revision number: Rev. 7 Date: NOV. 2020 Author: Ville Hukkanen Please Contact: Accepted: Dawn Greig 25.11.20 Your Reseller / Salesperson or Picote www.picotesolutions.com Production & R&D International Offices Technical Support Finland. United Kingdom. USA. support@picotesolutions.com Pienteollisuustie 24 06450 Porvoo, Finland support@picotesolutions.com...
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