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Summary of Contents for Clarke CBTSR2
- Page 1 BENCHTOP SHAPER/ROUTER MODEL NO: CBTSR2 PART NO: 6462091 OPERATION & MAINTENANCE INSTRUCTIONS GC09/23 ORIGINAL INSTRUCTIONS...
- Page 2 INTRODUCTION Thank you for selecting this Clarke product. The machine is ideal for shaping wood and plastic and also for cutting out knots, cutting grooves, removing recesses, copying curves and logos, etc. The machine must not be used on metal, stone, etc.
- Page 3 GENERAL POWER TOOL SAFETY WARNINGS WARNING: READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY. 1. Keep the work area tidy. • Clutter in the work area can lead to accidents. 2.
- Page 4 10. Connect the dust extract if you will be processing wood, materials similar to wood or plastics. • If connections for dust extraction and a collecting device are present, make sure that they are connected and used properly. • When processing wood materials and plastics, operation in enclosed spaces is only permitted with the use of a suitable extraction system.
- Page 5 • Make sure that the machine is switched off when inserting the plug into a power outlet. 17. Stay alert. • Pay attention to what you are doing. DO NOT use the power tool when you are distracted, tired, or under the influence of drugs or alcohol. 18.
- Page 6 7. Take care of possible rebound due to any guide for a small workpiece being unsuitable. 8. Use additional equipment when processing narrow workpieces. 9. Tools that have not been maintained can trigger uncontrollable situations. Only use sharp, well maintained cutting bits. 10.
- Page 7 ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY BEFORE CONNECTING THE MACHINE TO THE MAINS SUPPLY. This machine is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing, make sure that a plug of identical specification is used.
- Page 8 INVENTORY The following items are supplied for fitting/assembly. 1. Fence (52) 2. Sliding Bracket (64) 3. Fence Plate (66) 4. Downwards Pressure Bar (63) 5. Mounting Bracket for the above (56) 6. 2Pressure Pads (68) 7. Square Mounting Plates (61) 8.
- Page 9 COMPONENT INVENTORY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 10 ASSEMBLY MOUNTING THE MACHINE It is recommended to fix the machine to a workbench using the four holes provided. • Holes must be drilled in the workbench which align with those on the machine base. • Each corner must be secured to the workbench using nuts and bolts long enough to go through the workbench (not supplied).
- Page 11 2. Drop the sliding bracket over the bolt so that it sits in the grooves on the fence. 3. Secure in place using the washer and plastic cap nut. 4. Insert the 4 carriage bolts into the attachment holes and screw them on finger tight with a washer and a plastic cap nut.
- Page 12 FITTING THE DOWNWARD PRESSURE BAR Parts needed for this step Mounting Bracket Bolt M6 x 40 Washers Pressure Bar Carriage Bolts M6 x 35 Wingnuts 1. Fit the mounting bracket to the central part of the main fence as shown. 2.
- Page 13 FITTING THE PRESSURE PADS Parts needed for this step Pressure pads Square mounting plate Square supports Clamp Allen screws M6 x 12 Plastic cap screws M6 x 20 Carriage bolts M6 x 35 Plastic cap nuts Washers 1. Insert the 2 square supports in the 2 square sockets on the main part of the fence.
- Page 14 3. Slide the square mounting plate into the clamp as shown. 4. Slide the clamp over the square support as shown. 5. Secure in place by tightening the knob on the clamp. 6. Fit the pressure pads to the square mounting plates using 4 carriage bolts, 4 washers and 4 plastic cap nuts.
- Page 15 FITTING THE FENCE ONTO THE WORKING TABLE Parts needed for this step Carriage bolt M6 x 20 Carriage bolt M6 x 40 Plastic cap nuts Washers 1. Fix the 2 plastic cap screws into the grooves in the fence using the washers and carriage bolts as shown.
- Page 16 FITTING THE TABLE EXTENSION Parts needed for this step Allen screws M5 x 20 Allen screws M5 x 12 Small Washers Large Washers Hexagonal nuts 14 x Spring washers 1. Remove the fence and flip the unit upside down onto a smooth flat surface.
- Page 17 FITTING THE KICKBACK SAFETY FENCE Parts needed for this step Kickback safety fence Mounting bracket Recessed head screws M5 x 10 Washers Spring washers Carriage bolts M6 x 25 Washers Wing nuts 1. Align the mounting bracket with the two holes on the front of the table.
- Page 18 CONNECTING TO A DUST EXTRACTOR Slide the suction hose of the dust extractor unit onto the dust extraction port at the rear of the moulding fence. • For hoses with a dia of 100 mm, using the adapter supplied. FITTING THE TRANSPARENT TOOL GUARD 1.
- Page 19 BEFORE USE INSTALLING AND CHANGING THE COLLETS AND CUTTING BITS WARNING: BEFORE CARRYING OUT ANY ADJUSTMENT OR MAINTENANCE, MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM THE MAINS SUPPLY. 1. Remove the insert rings from the table. 2. Loosen the securing screw and use the handle to raise the spindle to its highest position.
- Page 20 4. Loosen the collet nut using the spanner provided and remove the cutting bit and collet nut if required. 5. Insert the required collet/collet nut and tighten it slightly. 6. Insert the bit into the collet. • At least 3/4 of the cutting bit shank must be in the collet before tightening.
- Page 21 ADJUSTMENTS SPEED CONTROL The speed control has 6 speeds. Determine the optimal setting by testing on a scrap piece of wood. NOTE: The use of the correct setting will increase the life-span of the cutter. It, also affects the quality of the cut. RAISING/LOWERING THE CUTTER To raise or lower the spindle height.
- Page 22 OUTFEED FENCE OFFSET Once the workpiece passes the cutting bit it may be thinner then when it started. If so you should adjust the left fence to compensate for the missing material. 1. Loosen the plastic cap screws. 2. Move the left fence towards you slightly and tighten the plastic cap screws.
- Page 23 USING THE MACHINE 1. Insert an appropriate cutting bit. 2. Adjust the machine speed and adjust the fence so that the material is supported along its entire length. 3. Switch the machine on by pressing the green ON (I) button. 4.
- Page 24 MAINTENANCE AND SERVICING WARNING: BEFORE CARRYING OUT MAINTENANCE, MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM THE MAINS SUPPLY. CLEANING • Keep all safety devices, air vents and the motor housing free of dirt and dust. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure (always wear PPE when using compressed air).
- Page 25 COMPONENT PARTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 26 COMPONENT PARTS Description Description Chuck Adjusting handle wheel X-Pan head screw & washer Rise and fall shaft Motor rise & fall guide bar Motor mounting bracket X-Pan head screw Locking knob Motor Locking rod Motor connecting plate Hex socket cap screw Slider Hex socket cap screw Hex socket cap screw...
- Page 27 T-bar Circuit board Hex socket cap screw M6x16 Rear panel Pressure bar X-Pan head screw/washer Sliding cover bracket Base plate Coachbolt M6x20 Metre plate assembly Fence Plate X-Pan head screw/washer X-Pan head screw M5x15 Butterfly nut Pressure pad Washer A6 Lock knob Safety fence assembly Hex socket cap screw M5x12...
- Page 28 Plate connecting bracket Table top cover plate B Connecting bar Table top cover plate A Securing knob Self tapping screw Mitre base with scale Switch box cover Screw Connecting box Washer Switch Slide arm Sheath Table top cover plate C X-Pan head screw Table top cover plate D Handle bush...
- Page 29 ENVIRONMENTAL PROTECTION Through purchase of this tool, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this tool must not be discarded with general waste.
- Page 30 DECLARATION OF CONFORMITY - UK Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 31 DECLARATION OF CONFORMITY - CE Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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