Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Kelly KBL24221X
Summary of Contents for Kelly KBL24221X
- Page 1 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Kelly KBL Brushless Motor Controller User’s Manual Devices Supported: KBL72221X KBL96151X KBL24221X KBL48221X KBL24301X KBL48301X KBL72301X KBL96251X KBL72401E KBL24401X KBL48401X KBL72501E Rev.1.25 Mar. 2024...
-
Page 2: Table Of Contents
Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Contents Chapter 1 Introduction ................. 3 1.1 Overview ................... 3 Chapter 2 Features and Specifications ............4 2.1 General functions ................4 2.2 Features .................... 5 2.3 Specifications ..................6 2.4 Naming Regulations ................6 Chapter 3 Wiring and Installation .............. -
Page 3: Chapter 1 Introduction
Introduction 1.1 Overview This manual introduces the Kelly BLDC motor controllers’ features, their installation and their maintenance. Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls, LLC. -
Page 4: Chapter 2 Features And Specifications
(7) Maximum reverse speed is configurable to half of max forward speed. (8) Configurable and programmable with a host computer though RS232 or USB. Provide free GUI which can run on Windows XP/2000, Windows 7 and Vista(recommend using Kelly Standard USB To RS232 Converter). -
Page 5: Features
Kelly KBL Brushless Motor Controller User’s Manual V 1.25 (22) 3 hall position sensor inputs. Open collector, pull up provided. (23) Optional CAN bus. CAN bus is not included in KBL controller. By default, if customer don’t pay it. (24) Optional supply voltage 8-30V. -
Page 6: Specifications
Ｃ to 90 Ｃ ,100 Ｃ shutdown(controller case temperature). •Operating Temperature Range:-30 ﹾ ﹾ ﹾ •Boost Current, 10 seconds: 150A-550A, depending on the model. •Max Battery Current : Configurable. 2.4 Naming Regulations The naming regulations of Kelly BLDC motor controllers... -
Page 7: Chapter 3 Wiring And Installation
Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Kelly KBL General Brushless Motor Controller Model Peak Current Peak Current Continuous Nominal Regen 20 seconds 1 minute Current Voltage Operating (Amp) (Amp) (Amp) (Volt) Voltage(Volt) KBL24221X 12-24 KBL24301X 12-24 KBL24401X... - Page 8 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 To ensure full rated output power, the controller should be fastened to a clean, flat metal surface with four or six screws. Applying silicon grease or some other thermal conductive material to contact surface will enhance thermal performance.
- Page 9 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Height: 84 millimeters KBL-E mounting holes’ dimensions (dimensions in millimeters) Figure 2:...
-
Page 10: Connections
Kelly KBL Brushless Motor Controller User’s Manual V 1.25 3.2 Connections 3.2.1 Front Panel of BLDC Motor Controller: Five metal bars and two plugs (J1, J2) are provided for connecting to the battery, motor and control signals in the front of the controller shown as Figure 3, 4 and 5. - Page 11 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Figure 5: The connecting diagram of J1 and J2 J1 Pin Definition 1- 12V 30mA.Only can be used for switch signals. 2- Current meter. <200mA 3- Main contactor driver. <2A To drive reverse beeper. <200mA...
- Page 12 Twist peripheral wires with PWR is the preferred for EMC. 3. Kelly Ammeter positive connect to 5V power supply of controller, negative to J1-2. 4. Switch to ground is active. Open switch is inactive.
- Page 13 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 3.2.2 Wiring of BLDC Motor Controller Figure 6: Standard Wiring for Controllers Rated Equal or Lower Than 120V.
- Page 14 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Figure 7: BLDC controller preferred wiring (24V supply is preferred)
-
Page 15: Installation Check List
Kelly KBL Brushless Motor Controller User’s Manual V 1.25 3.2.3 Communication Port A RS232 port is provided to communicate with host computer for calibration and configuration. Figure 8: standard RS232 Interface 3.3 Installation Check List Before operating the vehicle, complete the following checkout procedures. Use LED code as a reference as listed in Table 1. -
Page 16: Chapter 4 Maintenance
conditions, but it doesn't affect programming or configuration. Use straight through RS232 cable or USB converter provided by Kelly to connect to a host computer. Provide >+18V to PWR （for a 24V controller, provide >+8V）. Wire power supply return(supply negative) to any RTN pin. -
Page 17: Green Led Codes
That’s great! You got solution! Green & Red are both 1. Software still upgrading. 2. Supply voltage too low or battery too high 3. The controller is damaged. Contact Kelly about a warranty repair. Red LED Codes LED Code Explanation... - Page 18 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 3. Controller is damaged. Contact Kelly about a warranty repair. Over temperature ¤¤ ¤¤¤ The controller temperature has exceeded 100℃. The controller will be stopped but will restart when temperature falls below 80℃.
- Page 19 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Table 2: KBL Controller CAN Commands List Version 1.1 You should specify when sending: ID:Our default ID is 0x6B, so only the data frame with ID 107 can be received by our controller.
- Page 20 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Command CCP_FLASH_READ Length data[0] 0xF2 data[1] CAL_TPS_DEAD_ZONE_HIGH data[2] Controller response Length data[0] TPS_Dead_Zone_High Desccription: Getting controller’s Throttle high-end dead zone. CAL_TPS_DEAD_ZONE_HIGH constant is defined as 5. The maximum value of Throttle is 200. If the value of Throttle High-end Dead Zone is 160, indicating 80% high-end dead zone.
- Page 21 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Length data[0] 0x1a Controller response Length data[0] Ia A/D data[1] Ib A/D data[2] Ic A/D data[3] Va A/D data[4] Vb A/D data[5] Vc A/D Description: Data batch reading. 1) For Va, Vb, Vc, A/D value and voltage mapping relation is: V = Vad / 4.06.
- Page 22 Kelly KBL Brushless Motor Controller User’s Manual V 1.25 defined as 0. Command COM_SW_BRK Length data[0] 0x43 data[0] COM_READING Controller response Length data[0] Current Brake switch status Description: Getting Brake swith status, 1 – active, 0 – inactive. COM_READING constant is defined as 0.
-
Page 23: Contact Us
Kelly KBL Brushless Motor Controller User’s Manual V 1.25 Contact Us: Kelly Controls, LLC Home Page: http://www.KellyController.com E-mail: Support@KellyController.com Phone: (01) 224 637 5092...