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Sealey 1020LEHV Manual page 2

2 tonne trolley jack, car jack, low profile short chassis with jack pad

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Jacks shall be maintained and repaired in accordance with the manufacturer's instructions. Such maintenance and repair shall be
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carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with the standard.
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Check the state of the markings and that the marking remain as the initial one.
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2.
INTRODUCTION
Heavy-duty chassis with strengthening flanges along the top edge for extra torsional rigidity under load. Profiled lifting arm allows low
clearance height of just 85mm making this unit suitable for sports and custom cars. Fitted with heavy-duty one-piece hydraulic unit with
pump-through action preventing handle locking at maximum ram extension. White saddle aids positioning under vehicle and safety
valve prevents overloading. Type A rubber jack pad included.
3.
SPECIFICATION
Models No's:
1020LE
Applicable Standards:
EN 1494:2000+A1:2008
Capacity:
2 Tonne
Consumable Parts:
Replacement Jack Pad:
JP29
Length:
563mm
Maximum Chassis Height:
133mm
Maximum Saddle Height:
385mm
Minimum Saddle Height:
85mm
Nett Weight:
11.86Kg
4.
OPERATION
4.1.
BEFORE FIRST USE
4.1.1. Before using jack, purge hydraulic unit in order to eliminate any air in the system.
Place handle onto the release valve nut as shown in fig.1 and open the valve by
turning the handle anti-clockwise, place the handle back into the jacking socket and
pump for 20 repetitions. When complete, close the release valve by turning the valve
nut clockwise. Place a few drops of hydraulic jack oil onto the pump piston and pump
the handle several times to distribute the oil. Thoroughly lubricate all moving parts.
4.2.
GENERAL JACKING
WARNING! Before lifting ensure Section 1 safety instructions are read and
understood.
4.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on
which the jack is to stand is level and solid (not tarmacadam).
4.2.2. Position the jack saddle under the vehicle manufacturer's recommended lifting point.
4.3.
JACKING THE VEHICLE
4.3.1. Close the release valve using the handle, Place the handle into the handle socket
and commence pumping handle up and down using maximum strokes until vehicle
has been lifted to the required height.
4.3.2. Should the jack become overloaded, a safety excess pressure valve will open and
stop the vehicle from lifting.
WARNING! The jack is a lifting device only and must not be used to support the load.
Use correctly rated axle stands to support the load.
4.4.
LOWERING THE VEHICLE
WARNING! Ensure there are no persons or obstacles beneath the vehicle, or in the
path of its descent.
4.4.1. If using axle stands, raise the jack high enough for the stands to be easily removed.
Then place the handle onto the release valve nut and turn anti-clockwise, very slowly,
to open the valve.
4.4.2. The lowering speed is controlled by descent control so lowering is gradual rather than
being dropped suddenly.
5.
MAINTENANCE
5.1.
Jacks shall be maintained and repaired in accordance with the manufacturers
instructions. Such maintenance and repair shall be carried out by qualified persons.
5.2.
No modifications shall be carried out which adversely affect the compliance of the
jack with the standard, see specification section.
5.3.
Check the state of the markings and that the marking remain as the initial one.
5.4.
When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove the handle to inactivate jack.
5.5.
Keep the jack clean and lubricate all moving parts on a regular basis.
5.6.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and all
parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove jack from service and take necessary action to
remedy the problem.
DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
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5.7.
Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
5.8.
After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
Original Language Version
© Jack Sealey Limited
fig.1
fig.2
Oil filler
Plug
Release
Valve
1020LE.V4 SERIES Issue 5 26/02/24

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1020le series