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Related Manuals for KTM 450 SMR 2024
Summary of Contents for KTM 450 SMR 2024
- Page 1 SETUP INSTRUCTIONS 2024 450 SMR Art. no. 3214907en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. H01079-01 –...
- Page 7 SETUP 2 – First bolt the handlebar clamp with screws onto the longer, higher side of the handlebar support so that both parts touch. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp – Tighten screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp –...
- Page 8 2 SETUP – Mount the left hand guard. – Mount the right hand guard. Info Read the accompanying KTM PowerParts fitting instruc- tions. S05478-01 – Remove the start number plate. ( p. 11) – Join all plug-in connectors. – Route the cables without tension and secure with the cable ties.
- Page 9 SETUP 2 – Position spring as shown. Spring engages in area I00079-11 – Apply pressure to the spring with your thumb. – Mount pin S05480-10 – Mount the washer and splint – Repeat these steps on the opposite side. S05481-10...
- Page 10 The first charging process may take longer with a new 12-V battery. – Install the frame protector. ( p. 13) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
- Page 11 WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
- Page 12 3 WORK Main work – Remove screws . Take off handlebar clamp . Take off the handlebar and lay it to one side. Info Cover the components to protect them against damage. Do not kink the cables and lines. – Remove the screws and bushing .
- Page 13 WORK 3 Adjusting the handlebar position with the handlebar clamp – Place the handlebar support in the required position. Info The handlebar support is longer and higher on one side. – Mount and tighten the screws with the bushings Guideline Screw, handle- 40 Nm (29.5 lbf ft) bar support...
- Page 14 3 WORK Installing the start number plate – Position the brake line in holders on the start number plate. – Position the start number plate. Mount and tighten screw The holding lugs engage in the fender. S05337-10 Removing the seat Caution Danger of burns The voltage regulator gets very hot when the vehicle is operated.
- Page 15 WORK 3 Mounting the seat – Attach the seat to the collar bushings at the front and simulta- neously push it back. The holding lugs engage in the recesses at the back. – Make sure the seat is latched in place correctly. S05391-10 –...
- Page 16 3 WORK Removing the 12-V battery Caution Danger of burns The voltage regulator gets very hot when the vehicle is operated. – Allow the voltage regulator to cool down before performing any work. Note Environmental hazard 12 V batteries contain environmentally hazardous materials. –...
- Page 17 WORK 3 3.10 Installing the 12-V battery Main work – Pull up battery holding bracket , insert the 12-V battery into the battery compartment with the terminals facing upwards and secure with battery holding bracket 12 V battery (HJTZ5S-FP-C) Info Ensure that the cable is routed correctly.
- Page 18 3 WORK 3.11 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the seat. ( p. 12) Main work – Disconnect negative cable from the 12-V battery. R01414-10 3.12 Connecting the negative cable of the 12 V battery Main work –...
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Page 19: Charging The 12-V Battery
WORK 3 3.13 Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms. –... - Page 20 3 WORK Alternative 2 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy-...
- Page 21 WORK 3 – Turn fuel tank filler cap counterclockwise and lift it off. S05373-10 3.15 Closing the fuel tank filler cap – Mount fuel tank filler cap and turn it clockwise until the fuel tank is tightly closed. Info Route fuel tank breather hose without kinks.
- Page 22 3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Switch off the engine. – Open fuel tank filler cap. ( p.
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Page 23: Technical Specifications
TECHNICAL SPECIFICATIONS 4 chassis tightening torques EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, air filter box, on subframe ® K60x20AL 5 Nm (3.7 lbf ft) EJOT PT ® Screw, combination switch K50x18 T20 2 Nm (1.5 lbf ft) Screw, fuel pump on fuel tank... - Page 24 4 TECHNICAL SPECIFICATIONS Screw, rear brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, seat fixing 8 Nm (5.9 lbf ft) Screw, starter cable to starter relay 6 Nm (4.4 lbf ft) Screw, throttle grip 5 Nm (3.7 lbf ft) Brake lever stop nut 20 Nm (14.8 lbf ft) Nut, rear sprocket screw...
- Page 25 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
- Page 26 *3214907en* 3214907en 08.05.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...
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