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KTM 450 SMR 2023 Setup Instructions
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KTM 450 SMR 2023 Setup Instructions

KTM 450 SMR 2023 Setup Instructions

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SETUP INSTRUCTIONS
2023
450 SMR
Art. no. 3214731en

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Summary of Contents for KTM 450 SMR 2023

  • Page 1 SETUP INSTRUCTIONS 2023 450 SMR Art. no. 3214731en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. H01079-01 –...
  • Page 7 SETUP 2 – First bolt the handlebar clamp with screws onto the longer, higher side of handlebar mount so that both parts touch. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp – Tighten screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp –...
  • Page 8 2 SETUP – Mount the left handguard. – Mount the right handguard. Info Observe the accompanying KTM PowerParts fitting instructions. S05478-01 – Remove the start number plate. ( p. 11) – Join all plug-in connectors. – Route the cables without tension and secure with the cable ties.
  • Page 9 SETUP 2 – Position spring as shown. Spring engages in area I00079-11 – Apply pressure to the spring with your thumb. – Mount pin S05480-10 – Mount the washer and splint – Repeat these steps on the opposite side. S05481-10 –...
  • Page 10 S05483-10 Info The first charging process may take longer with a new 12 V battery. – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Observe the accompanying KTM PowerParts fitting instructions. –...
  • Page 11 WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 12 3 WORK Main work – Remove screws . Take off handlebar clamp . Take off the handlebar and lay it to one side. Info Cover the components to protect them against damage. Do not kink the cables and lines. – Remove the screws and bushing .
  • Page 13 WORK 3 Adjusting the handlebar position with the handlebar clamp – Place the handlebar support in the required position. Info The handlebar support is longer and higher on one side. – Mount and tighten the screws with the bushings Guideline Screw, handle- 40 Nm (29.5 lbf ft) bar support...
  • Page 14 3 WORK Installing the start number plate – Position the brake line in holders on the start number plate. – Position the start number plate. Mount and tighten screw The holding lugs engage in the fender. S05337-10 Removing the seat Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven.
  • Page 15 WORK 3 Mounting the seat – Attach the seat to the collar bushings at the front and simulta- neously push it back. The holding lugs engage in the recesses at the back. – Make sure the seat is latched in place correctly. S05391-10 –...
  • Page 16 3 WORK Main work – Disconnect negative cable from the 12-V battery. – Pull back positive terminal cover and disconnect positive cable from the 12-V battery. F03729-10 – Remove screw – Pull off engine control unit from the holder and hang to the side.
  • Page 17 WORK 3 – Connect positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) – Connect negative cable to the 12 V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disks must be mounted under screws cable sockets with the claws toward the battery termi- nal.
  • Page 18 3 WORK 3.11 Connecting the negative cable of the 12 V battery Main work – Connect negative cable of the 12 V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disk must be mounted under screw cable lug with the claws toward the battery terminal.
  • Page 19 WORK 3 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be destroyed.
  • Page 20 3 WORK 3.13 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 21 WORK 3 3.15 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.

  • Page 22: Technical Data

    4 TECHNICAL DATA chassis tightening torques EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, air filter box, on subframe ® K60x20AL 5 Nm (3.7 lbf ft) EJOT PT ® Screw, combination switch K50x18 T20 2 Nm (1.5 lbf ft) Screw, fuel pump on fuel tank...
  • Page 23 TECHNICAL DATA 4 Screw, rear brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, seat fixing 8 Nm (5.9 lbf ft) Screw, starter cable to starter relay 6 Nm (4.4 lbf ft) Screw, throttle grip 5 Nm (3.7 lbf ft) Nut, foot brake lever stop 20 Nm (14.8 lbf ft) Nut, rear sprocket screw...
  • Page 24 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 25 *3214731en* 3214731en 25.07.2022 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...