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JIN F-1S Instruction Manual

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F-1S
INSTRUCTION MANUAL
(Mechanical)
Original Language:Chinese

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  • Page 1 F-1S INSTRUCTION MANUAL (Mechanical) Original Language:Chinese...

  • Page 2: Table Of Contents

    CONTENTS SAFETY PRECAUTION .................. 1 1-1. Work Environment....................1 1-2. Safety In Installation ....................2 1-3. Safety In Operating ....................3 1-4. Safety in Maintenance and Repairs ..............3 1-5. Danger and Caution Signs ..................4 OPERATION GUIDE ..................5 A. INSTALLATION ......................5 B. LUBRICATION OIL ....................10 C.

  • Page 3: Safety Precaution

    SAFETY PRECAUTION S S A A F F E E T T Y Y P P R R E E C C A A U U T T I I O O N N : : Please read this manual carefully also with related manual for the machine head before use.

  • Page 4: Safety In Installation

    d. Avoid operating in the area which humidity is 30% or less and 95% or more, also stay away from dew area. (4)Atmosphere: a.Avoid operating in dusty area, and stay away from corrosive material. b.Avoid operating in evaporate or combustible gas area. 1-2.

  • Page 5: Safety In Operating

    1-3. Safety In Operating 1 1 - - 3 3 S S a a f f e e t t y y I I n n O O p p e e r r a a t t i i n n g g : : (1) When turn on the machine in the first time, use low speed to operate and check the correct rotation direction.

  • Page 6: Danger And Caution Signs

    1-5. Danger and Caution Signs 1 1 - - 5 5 D D a a n n g g e e r r a a n n d d C C a a u u t t i i o o n n S S i i g g n n s s Risks that may cause personal injury or risk to the machine are Marked with this symbo1in the instruction manua1.

  • Page 7: Operation Guide

    OPERATION GUIDE O O P P E E R R A A T T I I O O N N G G U U I I D D E E A. INSTALLATION A A . . I I N N S S T T A A L L L L A A T T I I O O N N : : 1.
  • Page 8 Fig.1 The Installation of Mini-Servo Motor Machine Head and Table ( ( 1 1 ) ) T T h h e e T T a a b b l l e e F F r r o o n n t t V V i i e e w w （1）...
  • Page 9 (b)Screw installation steps : table board Finally, the Set screws and Washers, spring anti-vibration washers are washers and nuts are rubber is inserted inserted. screwed in and locked from the bottom. Remark: 1.Please turn the Fixing Screw to the top. Then，the Micro Adjust Nut turn to the Flat Washer and touch the Rubber Washer(During the time，...
  • Page 10 Semi-submerged platform installation method ( ( 1 1 ) ) D D e e s s c c r r i i p p t t i i o o n n o o f f t t h h e e l l o o c c a a t t i i o o n n o o f f e e a a c c h h d d e e p p a a r r t t m m e e n n t t : : 1.wire rack hole.
  • Page 11 Fig.3： Semi-submerged table plan – 9 –...

  • Page 12: Lubrication Oil

    B. LUBRICATION OIL B B . . L L U U B B R R I I C C A A T T I I O O N N O O I I L L : : 1. Please use MOBIL#26 or it's equivalent 2.

  • Page 13: Oil Change

    C. OIL CHANGE C C . . O O I I L L C C H H A A N N G G E E : : 1.Remove screw(A) and drain all the oil from the tank. After draining, tighten screw(a)without fail.

  • Page 14: How To Replace The Needles

    E. HOW TO REPLACE THE NEEDLES E E . . H H O O W W T T O O R R E E P P L L A A C C E E T T H H E E N N E E E E D D L L E E S S : : 1.

  • Page 15: Adjusting The Pressure Of Presser Foot

    G. ADJUSTING THE PRESSURE OF PRESSER FOOT G G . . A A D D J J U U S S T T I I N N G G T T H H E E P P R R E E S S S S U U R R E E O O F F P P R R E E S S S S E E R R F F O O O O T T : : 1.

  • Page 16: Adjustment Guide

    ADJUSTMENT GUIDE A A D D J J U U S S T T M M E E N N T T G G U U I I D D E E A. THE HEUGHT OF NEEDLE BAR A A . . T T H H E E H H E E U U G G H H T T O O F F N N E E E E D D L L E E B B A A R R : : 1.

  • Page 17: The Timing Of Needle And Looper

    B. THE TIMING OF NEEDLE AND LOOPER B B . . T T H H E E T T I I M M I I N N G G O O F F N N E E E E D D L L E E A A N N D D L L O O O O P P E E R R : : When the Looper move to left from right dead point to the left side of left needle the distance (a) between the tip of looper and needle hole is same as the Looper move to right from the left dead point to the right...

  • Page 18: The Position Of Needle And Looper

    C. THE POSITION OF NEEDLE AND LOOPER C C . . T T H H E E P P O O S S I I T T I I O O N N O O F F N N E E E E D D L L E E A A N N D D L L O O O O P P E E R R : : 1.When the Needle Bar lower to the lowest position and Looper reverse to right dead point the distance between the center of right needle to the tip of Looper is 2.8~3.0mm.

  • Page 19: The Timing Of Needle And Looper

    D. THE TIMING OF NEEDLE AND LOOPER D D . . T T H H E E T T I I M M I I N N G G O O F F N N E E E E D D L L E E A A N N D D L L O O O O P P E E R R : : When Looper moves to the left and meet the right needle, the clearance is 0mm.

  • Page 20: Adjusting Needle And Rear Needle Guard

    E. ADJUSTING NEEDLE AND REAR NEEDLE GUARD E E . . A A D D J J U U S S T T I I N N G G N N E E E E D D L L E E A A N N D D R R E E A A R R N N E E E E D D L L E E G G U U A A R R D D : : 1.When the Needle Guard moves to the front dead point the line(G)of Rear Needle Guard should be at the center of right needle hole.

  • Page 21: Adjusting Needle And Front Needle Guard

    F. ADJUSTING NEEDLE AND FRONT NEEDLE GUARD F F . . A A D D J J U U S S T T I I N N G G N N E E E E D D L L E E A A N N D D F F R R O O N N T T N N E E E E D D L L E E G G U U A A R R D D : : 1.When the tip of Looper moves to the center of left needle, the distance of the tip of left needle pass the line(G) of Front Needle Guard is about 1.5mm.

  • Page 22: The Relative Position Of Needle,Spreader And Spreader Thread Guide

    G. THE RELATIVE POSITION OF NEEDLE,SPREADER AND SPREADER THREAD GUIDE G G . . T T H H E E R R E E L L A A T T I I V V E E P P O O S S I I T T I I O O N N O O F F N N E E E E D D L L E E , , S S P P R R E E A A D D E E R R A A N N D D S S P P R R E E A A D D E E R R T T H H R R E E A A D D G G U U I I D D E E : : 1.The height of looper①...

  • Page 23: Adjust The Height Of Feed Dog

    H. ADJUST THE HEIGHT OF FEED DOG H H . . A A D D J J U U S S T T T T H H E E H H E E I I G G H H T T O O F F F F E E E E D D D D O O G G : : When the Feed Dog rise up to the highest position, the surface of Feed Dog and Needle Plate must be in parallel.

  • Page 24: Auto Thread Trimmer Adjustment Guide

    AUTO THREAD TRIMMER ADJUSTMENT GUIDE A A U U T T O O T T H H R R E E A A D D T T R R I I M M M M E E R R A A D D J J U U S S T T M M E E N N T T G G U U I I D D E E : : A.
  • Page 25 3. When the looper thread has been cut off, the Clamp Spring and Moving Knife will clip the thread in stable. To increase the pressure of clipping thread turn the screw (H) clockwise and decrease the pressure turn the screw (H)counter- clockwise.(Fig.28) Remark : The pressure of Clamp Spring must be moderate.

  • Page 26: The Relative Position Adjustment Of Bottom Trimmer

    B. THE RELATIVE POSITION ADJUSTMENT OF BOTTOM TRIMMER B B . . T T H H E E R R E E L L A A T T I I V V E E P P O O S S I I T T I I O O N N A A D D J J U U S S T T M M E E N N T T O O F F B B O O T T T T O O M M T T R R I I M M M M E E R R ：...
  • Page 27 2. The Right and left position of Bottom Trimmer- When the Moving Knife move to the left dead point, the tip of Moving Knife has passed 1mm over than the threading hole of looper(Fig.31) When you would like to adjust the right & left position of Moving Knife.

  • Page 28: The Relative Position Of Needle,Looper Thread And Bottom Trimmer

    C. THE RELATIVE POSITION OF NEEDLE,LOOPER THREAD AND BOTTOM TRIMMER C C . . T T H H E E R R E E L L A A T T I I V V E E P P O O S S I I T T I I O O N N O O F F N N E E E E D D L L E E , , L L O O O O P P E E R R T T H H R R E E A A D D A A N N D D B B O O T T T T O O M M T T R R I I M M M M E E R R : : 1.

  • Page 29: The Relative Position Of Spreader Thread, Needle, Spreader And Top Trimmer

    D. THE RELATIVE POSITION OF SPREADER THREAD, NEEDLE, SPREADER D. THE RELATIVE POSITION OF SPREADER THREAD, NEEDLE, SPREADER AND AND TOP TRIMMER TOP TRIMMER: 1. The height adjustment of Top Trimmer- When the Top Trimmer Moving Knife move to the lowest point, the tip (C) of Moving Knife align with top of Spreader(B).(Fig.34) To loose the two screws (E)of Top Trimmer(D)then, to adjust up and down for top trimmer position.(Fig.35)
  • Page 30 3. The angle adjustment of Top Trimmer- Remark : Before to adjust the angle of Top Trimmer, please make sure the height of Top Trimmer is correctly. When the Top Trimmer Moving Knife (A) move to the lowest point, the Moving knife (A) must be located in the center of needle and spreader (B).

  • Page 31: The Relative Position Of Top Wiper

    E. THE RELATIVE POSITION OF TOP WIPER E E . . T T H H E E R R E E L L A A T T I I V V E E P P O O S S I I T T I I O O N N O O F F T T O O P P W W I I P P E E R R : : 1.

  • Page 32: Regular Maintenance

    R R E E G G U U L L A A R R M M A A I I N N T T E E N N A A N N C C E E : : REGULAR MAINTENANCE A.
  • Page 33 Fig.42 – 31 –...

  • Page 34: Error Messages (The User Inspects The Machine By Themselves)

    B. ERROR MESSAGES (THE USER INSPECTS THE MACHINE BY THEMSELVES) B B . . E E R R R R O O R R M M E E S S S S A A G G E E S S ( ( T T H H E E U U S S E E R R I I N N S S P P E E C C T T S S T T H H E E M M A A C C H H I I N N E E B B Y Y T T H H E E M M S S E E L L V V E E S S ) ) Status 1: Skipped Stitch, Broken Thread- Solution：...
  • Page 35 (c) The height of feed-dog must be refer to the nature of fabric for adjusting a reasonable height (d）The operator is according to the nature of fabric for adjusting the holding way of sewing and the tension of fabric be seamed. Status 3: The machine nose in operation Solution: (a) Please always follow the installation to fix the machine head and table.
  • Page 36 (c) Please check the Inhale Oil Tube have connect with Inhale Felt in correctly place. Status 5: The "Bottom Trimmer" can't cut the needle &looper thread out- Solution: (a) The point of trimming is incorrect. The needle bar didn't stop at top dead point when the machine slop.
  • Page 37 Status7 : The thread wiper can't take the needle thread up- Solution : (a) Please double confirm the bottom trimmer have always cut the needle thread. If the needle thread didn't be cut out, the wiper is impossible to take the needle thread up.(*) (b) Please check the position of thread wiper have followed the installation manual to set up in correctly.
  • Page 38 (c) Please check the plug of junction line which between the servo motor and control box. Have the plug been plugged in well? Or, the plug has plugged too loose which to cause the bad connection. Status 9: To step on the pedal in rear which the Thread Trimmer System and Pressure Foot Lifter didn't operate- Solution : (a) Please check the terminal of Top, Bottom Thread Trimmer and Pressure...
  • Page 39 JUKI CORPORATION 2-11-1,TSURUMAKI,TAMA-SHI,TOKYO 206-8551,JAPAN PHONE:(81)42-357-2211 – 37 –...

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