Related Manuals for Richmond PJR021
Summary of Contents for Richmond PJR021
- Page 1 Electric Pallet Jack With Lithium-Ion Battery PJR021 Operation & Maintenance Manual 1300 474 246 sales@richmondau.com richmondau.com...
- Page 2 FOREWORD Thank you very much for purchasing our products! This operation manual will tell you how to use the electric pallet truck correctly; This manual will guide you in safe operation and maintenance. Relevant operators and maintenance personnel must read this manual carefully before using this product, only in this way can the maximum use of the pallet truck be brought into play and your safety can be protected.
- Page 3 WARNING! In order to ensure the personal and property safety of you and others, please strictly abide by the following instructions: If proper maintenance is neglected, the pallet truck will have certain safety hazards. Therefore, there must be sufficient maintenance equipment, professional maintenance personnel and maintenance plans.
- Page 4 Specified Use The pallet truck introduced in this operating instruction is a ground transport equipment, suitable for lifting and transporting goods. The equipment must be used, operated and maintained in strict accordance with the provisions in this operation instruction. The use of equipment for any other use is a non-conforming operation and may cause injuries and damage to moving vehicles or other property.
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Page 5: Table Of Contents
Content 1. Model introduction ..............7 1.1 Scope of description ..............7 1.2 Assembly ................8 1.2.1 Handle Assembly ............9 1.2.2 Battery Indicator ............10 1.2.3 Emergency key combination switch .......11 1.2.4 Brake ................11 1.2.5 Manual/Electric mode ...........12 1.2.6 Handle Installation ............13 1.3 Nameplate, and safety decals ..........15 1.3.1 Nameplate .............. - Page 6 5 Storage ..................30 5.1 Storage ................30 5.2 Return into use after storage ..........30 6. Schematic diagram of the hydraulic system .......31 6.1 PJR021 hydraulic schematic diagram ........31 7、 Electrical schematic diagram ..........32 8 Common fault codes ..............33...
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Page 7: Model Introduction
1. Model introduction 1.1 Scope of description This series of pallet truck is suitable for carrying goods on a flat ground. The pallets used can be open or with horizontal bars. Applicable ambient temperature: Suitable for 5℃ -40℃ environments. If the truck is used in the cold storage or under extreme temperature and humidity changes, additional special protection must be installed and approved by the Company. -
Page 8: Assembly
1.2 Assembly PJR021 Item Item Handle assembly Chassis Pressure Release Lever Hydraulic cylinder Lithium-ion battery (48V / 10Ah) Driving system Emergency stop/key switch... -
Page 9: Handle Assembly
1.2.1 Handle Assembly 1.2.1.1 Front Face of the Handle Assembly Name Function Driving Control the driving direction and speed forward/backward knob Displays the remaining battery level Battery level indicator Start turtle speed when enabled (enabled with upright walking) Turtles speed button Display current functional status (green-normal use, blue-turtle speed, light blue - Led display turtle speed and upright walking) -
Page 10: Battery Indicator
1.2.2 Battery Indicator 1.2.2.1 Ordinary screen LED indicator can display the battery status and battery remaining battery level (see the right fig.); When the battery level decreases, the LED battery indicator will change, and the position of the current grid number indicates the remaining amount of power;... -
Page 11: Emergency Key Combination Switch
1.2.3 Emergency key combination switch The vehicle electrical system circuit is interrupted after pressing this switch. All electric functions stop and the vehicle automatically brakes. 1.2.4 Brake After the brake is installed on the drive, the brake operation can be controlled by electronic control. -
Page 12: Manual/Electric Mode
1.2.5 Manual/Electric mode 1) Manual mode As shown in Figure 1, pull the ring up to the marker line to reach the figure position, and the operation can be done manually. Note: If the pulling is motionless, the truck can be moved slightly forward and backward (as shown in Figure 3) to make the drive wheel rotate slightly, then pull the ring. -
Page 13: Handle Installation
1.2.6 Handle Installation 1.2.6.1 PJR021 Handle Installation 1. Handle installation 1) After checking the handle assembly 3 (61-300-300-10) with the frame number, install the handle assembly on the hydraulic system with the handle pin shaft 1 (27-300-003-10) and R-type opening pin 2 (90-053-005-35); Press the handle... - Page 14 1.2.6.3 Precaution for handle installation and trouble shooting (1) Notes: (2) Installation, debugging and troubleshooting methods: Failure failure cause Troubleshooting remarks remarks The cable The fork does assembly and not fall or falls the cable plate 1) During slowly are pressed not installation, press Drop speed: Adjust the tension...
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Page 15: Nameplate, And Safety Decals
1.3 Nameplate, and safety decals 1.3.1 Nameplate Please provide truck model when you ask for questions or order spare parts. Model Example: PJR021 Identify code Load weight: 15=1500kg... -
Page 16: Safety Signs And Decals
1.3.2 Safety Signs and Decals... -
Page 17: Parameters
This parameter is for reference only and is subject to changes or changes without prior notice. 1.4.1 The pallet truck performance parameters Name Parameter Unit PJR021 Load Capacity Q 2000 Load center distance from C Loaden Km/h Driving speed Unladen... -
Page 18: Dimensions And Parameters
1.4.2 Dimensions and parameters... - Page 19 Characteristics Manufacturer Richmond Rolling Solutions Model PJR021 Drive type Electric Operate type Walkie Capacity 1500kg load center 600mm wheelbase 2172 Weight Service weight 113/115 (including battery) Wheel Wheel type Drive wheel size Φ 180×53mm Loading wheel size Φ80×60mm /Φ 74×88mm...
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Page 20: Transport And Initial Use
This parameter is for reference only and is subject to changes or changes without prior notice. 2. Transport and Initial Use 2.1 Transport Handling and unloading 1.Only use handling equipment with sufficient load capacity. 2.The load weight should be greater than the net weight of the pallet truck (including the battery weight). -
Page 21: Notes During The Running-In Period
2.3 Notes during the running-in period The pallet truck shall be operated under low load at the initial stage of operation, especially within 100h, and shall meet the following requirements: 1. New batteries must be prevented from excessive discharge during initial use. Generally, 30% should be charged in time. - Page 22 Equipment Repair Without special training and permission, the operator shall not repair or change the pallet truck. The operator shall absolutely not stop using or adjust the safety devices and switches without authorization. Dangerous zone A risk area refers to the area where people are at risk of injury. These hazards mainly come from the vehicle itself, its loading part, the driving part, the lifting part.
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Page 23: Driving
3.2 Operate the pallet jack 3.2.1 Preparing Before putting the pallet truck into use or lifting the weights, the driver must ensure that no other person stays in the working area. Inspection and preparation operations that must be performed before putting the carrier to routine use. - Page 24 Forced braking Release operating handle will force the brake. The handle automatically turns to the upper brake area (B), or presses the handle into the lower brake area (B). WARNING! If the handle moves slowly when entering the brake position, find the cause and correct the fault.
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Page 25: Pick Up And Store The Goods
Regenerative braking WARNING! During the driving process, the If the handle moves slowly when it driving switch can be switched to the enters the braking position, the cause opposite direction, and the carrier must be found and eliminated. can brake through the reverse connection current until it starts to drive in the opposite direction. -
Page 26: Park The Pallet Truck Safely According To The Regulations
PJR021 Lifting Press the relief lever to the (3)position and swing the handle up and down until the load rises to the required lifting height. Lowering Pull the relief handle to the (1) position until the load fall to the... -
Page 27: Use And Maintenance Of Batteries
To charge the lithium battery, you must use the original charger provided by the manufacturer. The maximum charging current is: motorcycle type Charger (A) Lithium battery (V/Ah) PJR021 48/10 DANGER! Lithium battery can never be positive and negative pole short connected, there is an explosion danger! -
Page 28: Charging Preparation
4.2.2 Charging preparation The pallet truck must be charge the battery as soon as possible after use: (1) After parking, press the emergency stop switch and pull out the emergency stop switch key. (2) Connect the charger socket and start charging. WARNING! Maintain a good ventilation environment when charging, especially in a closed area. -
Page 29: Storage
5 Storage 5.1 Storage The vehicle shall be placed in dry environment; disconnect the battery if it is for long time no use. 5.2Return into use after storage 1. Check whether all parts of the truck are in good condition, install the battery. 2. -
Page 30: Schematic Diagram Of The Hydraulic System
6. Schematic diagram of the hydraulic system 6.1 PJR021 hydraulic schematic diagram... -
Page 31: 7、Electrical Schematic Diagram
7、Electrical schematic diagram 7.2 PJR021 electric schematic diagram... -
Page 32: Common Fault Codes
8 Common fault codes This section is intended to help users determine and troubleshoot simple faults or problems caused by operational errors. FLASHING Trip Type Possible causes LEDS Check the condition of the batteries. Check the wiring to the batteries for any possible Low battery damage or loose connection. - Page 33 FLASHING Trip Type Possible causes LEDS Check state of Belly Button input, pin 9 of 14W tiller connector. Belly button Check program settings for Belly Button are correctly active at Start- up programmed. Check operation of Belly Button Switch - replace if faulty.
- Page 34 1.3 The user must use the product strictly in accordance with the "Operation and Maintenance Manual". If not used in accordance with the requirements of this manual, any loss caused will not be covered by the guarantee. 2. Guarantee period and range: 2.1 The guarantee period starts from the production date on the nameplate.
- Page 35 4.3 Quality problems caused by force majeure such as user's lack of operating experience, improper use, accidents or natural disasters. 36 4.4 Damage caused by structural modification or repair performed by the user without the consent of our company. 4.5 Damage caused by the use of parts not provided by our company. 4.6 Damage caused by repairs performed by maintenance personnel not authorized by our company.
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