Related Manuals for Richmond PJR022
Summary of Contents for Richmond PJR022
- Page 1 Electric Pallet Jack With Lithium-Ion Battery PJR022 Operation & Maintenance Manual 1300 474 246 sales@richmondau.com richmondau.com...
- Page 2 COPYRIGHT RESERVED BY OUR COMPANY FOREWORD Thank you very much for purchasing this pallet jack! This operation manual will tell you how to use the electric pallet truck correctly; This manual will guide you in safe operation and maintenance. Relevant operators and maintenance personnel must read this manual carefully before using this product, only in this way can the maximum use of the pallet truck be brought into play and your safety can be protected.
- Page 3 WARNING! To ensure the personal and property safety of you and others, please strictly abide by the following instructions: If proper maintenance is neglected, the pallet truck will have certain safety hazards. Therefore, there must be sufficient maintenance equipment, professional maintenance personnel and maintenance plans.
- Page 4 Specified use The pallet jack introduced in this operating instruction is a piece of ground transport equipment, suitable for lifting and transporting goods. The equipment must be used, operated, and maintained in strict accordance with the provisions in this operation manual.
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Page 5: Table Of Contents
Storage ...................... 33 Return into use after storage ............... 33 Schematic diagram of the hydraulic system ..........34 PJR022 hydraulic schematic diagram ............34 PJR022 hydraulic schematic diagram ............35 Electrical schematic diagram ..............36 PJR022 electrical Schematic diagram ............37 Common fault codes ................. -
Page 6: Model Introduction
1. Model introduction Scope of description This series of pallet jack is suitable for carrying goods on a flat ground. The pallets used can be open or with horizontal bars. Applicable ambient temperature: Suitable for 5℃ -40℃ environments. If the truck is used in cold storage or under extreme temperature and humidity changes, additional special protection must be installed and approved by the Company. -
Page 7: Assembly
Assembly PJR022 Item Item Handle assembly Chassis hydraulic cylinder Pressure Release Lever Lithium-ion battery (48V/15Ah) driving system Emergency stop/key switch... -
Page 8: Handle Assembly
1.2.1 Handle Assembly 1.2.1.1 Front face of the handle assembly Name Function Driving forward/backward knob Control the driving direction and speed Battery level indicator Displays the remaining battery level Turtles speed button Start turtle speed when enabled (enabled with upright walking) Display current functional status (green-normal use, blue-turtle speed, light LED display blue -turtle speed and upright walking) - Page 9 Front of I-touch screen handle order name function number Anti-collision Protection function: the vehicle leaves the operator until the button protection button is released Driving switch Control the driving direction and speed horn button Make a sound alarm Run time Cumulative running time route or distance of Cumulative mileage traveled...
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Page 10: Battery Indicator
1.2.2 Battery Indicator 1.2.2.1 i-Touch screen Current display range: 0-100% voltage range battery status U<47.9V Tips: When the battery level 47.9V≤U<48.8V is too low, please charge in time! 48.8V≤U<49.3V 49.3V≤U<49.6V 49.6V≤U<49.9V 100% 49.9V≤U... -
Page 11: Emergency Key Combination Switch
1.2.3 Emergency key combination switch The vehicle electrical system circuit is interrupted after pressing this switch. All electric functions stop and the vehicle automatically brakes. 1.2.4 Brake After the brake is installed on the drive, the brake operation can be controlled by electronic control. -
Page 12: Manual/Electric Mode
Brake working range: When the handle is pressed down to the range of (M), the brake is open and the pallet truck can work. When the handle is in the (B) range, the brake is closed to brake the drive quickly. 1.2.5 Manual/Electric mode Manual mode... - Page 13 1.2.6 Handle Installation 1.2.6.1 PJR022 Handle Installation Handle installation 1) After checking the handle assembly 3 (61-300-300-10) with the chassis number, install the handle assembly on the hydraulic system with the handle pin shaft 1 (27-300-003-10) and R-type opening pin 2 (90-053-005-35);...
- Page 14 1.2.6.2 Precaution for handle installation and troubleshooting Notes: Installation, debugging and troubleshooting methods: Failure failure cause Troubleshooting remarks remarks The cable The fork does assembly and 1) During not fall or falls the cable plate Adjust the tension installation, press slowly are pressed not of the cable...
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Page 15: Nameplate, And Safety Decals
Nameplate, and safety decals 1.3.1 Nameplate Please provide truck model when you ask for questions or order spare parts. Model Example: PJR022 Identify code Load weight: 20=2000kg All electric... -
Page 16: Safety Signs And Decals
1.3.2 Safety Signs and Decals... -
Page 17: Parameters
Parameters The technical data given below are in accordance with GB / T27542-2011 standard, and the Company reserves the right to make technical changes and supplements. This parameter is for reference only and is subject to changes or changes without prior notice. 1.4.1 The pallet jack performance parameters Name... -
Page 18: Dimensions And Parameters
1.4.2 Dimensions and parameters... - Page 19 Characteristics Manufacturer Richmond Rolling Solutions Model PJR022 Drive type Electric Operate type Walkie Capacity 2000kg load center 600mm wheelbase 1202/2172 Weight Service weight (including 116/122 battery) Wheel Wheel type Drive wheel size Φ 180×53mm Loading wheel size Φ80×60mm /Φ 74×88mm...
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Page 20: Transport And Initial Use
This parameter is for reference only and is subject to changes or changes without prior notice. 2. Transport and Initial Use Transport Handling and unloading Only use handling equipment with sufficient load capacity. The load weight should be greater than the net weight of the pallet truck (including the battery weight). - Page 21 If the pallet truck battery has not yet been connected, then connect the battery, and pay attention not to damage the battery cable. If the pallet jack is parked for too long, the ground-touch surface of the wheels may be slightly flattened. After a short run of the truck, the leveling part will automatically recover.
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Page 22: Notes During The Running-In Period
Notes during the running-in period The pallet jack shall be operated under low load at the initial stage of operation, especially within 100h, and shall meet the following requirements: New batteries must be prevented from excessive discharge during initial use. Generally, 30% should be charged in time. The prescribed preventive maintenance should be thorough. - Page 23 Non-workers are prohibited from using equipment Responsible to the operator for the equipment during the use of the carrier. Non-staff members are not allowed to operate the pallet jack. Do not use pallet jacks to carry or lift personnel. Equipment damage and defects: If any damage or other defects are found on the carrier and its device, the situation must be reported to the supervisor immediately.
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Page 24: Driving
Operate the pallet truck 3.2.1 Preparing Before putting the pallet truck into use or lifting the weights, the driver must ensure that no other person stays in the working area. Inspection and preparation operations that must be performed before putting the carrier to routine use. A complete visual inspection of the truck (especially the wheels and forks) for obvious damage. - Page 25 Braking Emergency stop Press the emergency stop switch. All electrical functions will be interrupted. Forced braking Release operating handle will force the brake. The handle automatically turns to the upper brake area (B), or presses the handle into the lower brake area (B).
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Page 26: Pick Up And Store The Goods
Regenerative braking During the driving process, the WARNING! driving switch can be switched to the opposite direction, and the If the handle moves slowly when it carrier can brake through the reverse enters the braking position, the cause connection current until it starts to must be found and eliminated. -
Page 27: Park The Pallet Truck Safely According To The Regulations
PJR022 Lifting Press the relief lever to the (3) position and press the lifting button until the load rises to the required lifting height. Lowering Pull the relief lever to the (1) position until the load fall to the bottom, and then put the relief... -
Page 28: Use And Maintenance Of Batteries
the pallet truck in advance according to the regulations. Lower the forks completely and press the emergency stop switch. Take out the key. 4. Use and maintenance of batteries Check whether the lithium battery in the pallet truck is sufficient. In order to meet the transportation requirements, the battery of the pallet truck is not fully charged, and it should be charged after the initial use. -
Page 29: Charging
To charge the lithium battery, you must use the original charger provided by the manufacturer. The maximum charging current is: Motor cycle type Lithium battery Charger (A) (V/Ah) PJR022 48/15 DANGER! Lithium battery can never be positive and negative pole short connected, there is an explosion danger! 4.2.2 Charging preparation... -
Page 30: During The Charging Period
4.2.3 During the charging period Refer to the lithium battery instruction for charging method and maintenance. The following methods can be used to judge whether the battery level is sufficient: The battery indicator LED turns green. There is no significant shortening of the pallet truck use time. 5 Storage Storage The vehicle shall be placed in dry environment;... -
Page 31: Schematic Diagram Of The Hydraulic System
6. Schematic diagram of the hydraulic system PJR022 hydraulic schematic diagram... -
Page 32: Electrical Schematic Diagram
7. Electrical schematic diagram PJR022 electric schematic diagram... -
Page 33: Common Fault Codes
8 Common fault codes When the pallet truck fails, the current fault code will appear in the right box of [fault code]. Click the [fault code] button to enter the detailed page of the fault code, which will display the specific meaning of the fault code. - Page 34 Battery voltage is> 60V High voltage B +, B-circuit with poor connection Battery voltage is <36V Lower voltage B +, B-circuit connection is loose Motor TEMP ALM 1. Battery voltage is <36V Lower voltage 2.B +, B-circuit connection is loose 1.
- Page 35 Bus Line contactor short circuit Bus line contactor adhesion Brake short-circuit fault Power drive short-circuit fault Lift output overtime Discharge protection Handle communication timeout Battery communication timeout CAN BUS fault Power on interlock not reset Power-on EMR not reset EMR in interlock position Lack of W or UV or UVW lack of phase V lack of phase U...
- Page 36 Product Quality Guarantee Our company will provide the following guarantees: Product quality commitment: During the normal use by the end user and within the guarantee period, the parts that are confirmed to be damaged due to unqualified materials or manufacturing will be repaired or replaced free of charge. Our company only provides quality assurance for the product itself, and other indirect losses such as: loss of work stoppage, extra cost, loss of reputation, etc., are not covered in the guarantee.
- Page 37 Excluded by the guarantee range: Not in the guarantee period and does not meet the guarantee conditions. Damage caused by operating and repairing not in accordance to the instructions or insufficient maintenance or overloading. Quality problems caused by force majeure such as user's lack of operating experience, improper use, accidents or natural disasters.
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