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MEDCAPTAIN SYS-6010 Service Manual

Infusion pump
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SYS-6010 Infusion Pump
Service Manual
Version 2.0 English

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Summary of Contents for MEDCAPTAIN SYS-6010

  • Page 1 SYS-6010 Infusion Pump Service Manual Version 2.0 English...
  • Page 2 Statements MEDCAPTAIN reserves the right for final interpretation of this Service Manual. MEDCAPTAIN reserves the right to modify the contents of this service manual for a more accurate and effective service quality. The modified contents should be reflected in the newly published service manual version.

  • Page 3: Table Of Contents

    Contents 1 IMPORTANT INFORMATION ..............1 ................1 ERVICE PERSONNEL ..........1 IMITATIONS OF THE ERVICE ANUAL ..........1 EVICE AINTENANCE AND NSPECTION ................. 2 UALITY CONTROL ................2 AFETY INSTRUCTION ................2 IST OF ABBREVIATED ................... 3 IST OF SYMBOLS ....................
  • Page 4 ..................43 NSTALLATION 7 THE SAFETY TEST ................43 ..........43 LECTRIC EAKAGE EST OF NCLOSURE ..........44 LECTRIC EAKAGE EST OF ROUND ............ 44 LECTRIC EAKAGE EST OF ATIENT 8 MAINTENANCE SPARE PARTS LIST ........... 45...

  • Page 5: Important Information

    Has basic knowledge of electronic circuit and mechanical.  Has basic knowledge of medical devices and clinic.  Has received proper training of maintenance service of MEDCAPTAIN and has certain knowledge of device principle, structure, performance and operation.  Has the necessary equipment and instruments.

  • Page 6: Quality Control

     Use the maintenance parts and accessories provided by MEDCAPTAIN to replace and maintain the device.  Do not use the infusion pump in a flammable environment.  High-frequency surgical equipment, mobile phone, wireless device and defibrillator may have interference on the infusion pump. Keep away from them while operating.

  • Page 7: List Of Symbols

    If you have any questions when using the infusion pump, please contact local distributor or directly contact us at any time. The after-sales service contact details of Medcaptain Medical Technology Co., Ltd. are as follows: Address: 12th Floor, Baiwang Research Building, No.5158 Shahe West Road, Xili, Nanshan District, Shenzhen, P.R.China...

  • Page 8: System Introduction

    2.2 The Composition of the Infusion Pump The SYS-6010 infusion pump mainly consists of the pump shell, display and operating system, monitoring system, alarm system, motor drive system, tubing peristaltic module, power supply system, drop sensor, the handle (optional), and pole clamp (optional).

  • Page 9: Appearance

    drives the peristaltic sheet to infuse through the mechanical drive device, monitors the sensors and infusion process, and provides sound and light alarms. 2.3 Appearance Figure 1 1 –Touchscreen 2 – [HOME] key 3 – [ON/OFF] key 5 – Pump door 6 –...
  • Page 10 1 –IV groove 2 –Peristaltic Pump Tablet 3 –Lighting lamp 4 –Depressor 5 –Door catch 6 –Air bubble sensor 7 – Pressure sensor 8 –Anti-Free-Flow clamp 9 –Anti-Free-Flow Clamp Button Figure 2 1 –Cover of Battery 2 –Pole clamp Hole 3 –...
  • Page 11 2.3.1 Drop Sensor 1 – Button 2 –Drop Hole 3 – Cable 4 – Socket 2.3.2 Pole Clamp Figure 4 1 – Mounting Screw 2 - Mounting Knob of Infusion Stand 2.3.3 Nurse Pager Figure 5 1 –Button 2 –Cable 3 –Socket...

  • Page 12: Circuit Block Diagram

    2.4 Circuit Block Diagram The whole circuit block diagram of SYS-6010 is shown as Figure 6. The parts are as follows: V2.0 Alarm/voice horn buzzer USB1 USB2 RJ11 4PIN Interface board Battery pack 8PIN 8PIN CON2 CON1 CON2 CON1 8PIN...
  • Page 13 c. Circuit Socket Number and Definition Socket Description Pin-out Range Explanation Description output 1: DC output 13.0~13.7V Connect voltage inlet DC/DC Power board 2.78~2.94V oltage sampling 3: Ground Output ground AC input 1: Live line AC L line input Connect power inlet input inlet...
  • Page 14 clock circuit in the shutdown situation. The input is from battery. (5)The stepper motor driving circuit: adopts the specialized stepper motor controlling circuit. Under the control of CPU, the speed, subdivision, current ratio and damping ratio can be adjusted, depending on requirements. b.
  • Page 15 2.4.4 Battery Pack a. Introduction SYS-6010 adopts the 11.1V/1500mA lithium-ion battery pack. Connect battery pack to the power board with a connector. Disconnecting the connector, you can separate the battery pack and connecting wire. b. The Main Testing Points...
  • Page 16 Interface Board a. Circuit Introduction The interface circuit has following main functions: (1) Provides the interface to connect SYS-6010 to peripherals, including the switching of power supply, correspondence, drop sensor signal, bar code scanner and the external power supply. (2) Provides the speaker and buzzer driving circuit.
  • Page 17 The DC input power is 9-15V and the current is 1A. The Definition of Socket Signal Mic_call Drop Remark: When the voltage of external power supply connecting to the USB1 and USB2 socket is over 13.6V, the external battery in SYS-6010 can be fully charged. If the voltage...
  • Page 18 is under 13.6V, the battery may not be fully charged or not charged. (3)USB3 socket (BUS3):USB3.0 socket interface. To connect the external 5V DC power supply, bar code scanner of RS485 serial port, drop sensor signal, nurse call, program update of the power board and SYS02 board CPU. The Definition of Socket Signal /MCLR-VPP Mic_call...
  • Page 19 (2) Indicator light: 2 LED lights of green and yellow are built in the cover. While the machine is power off and AC inputting, yellow light works. While the power is on, green light works. The indicator lights works as follows: State of SYS-6010 State of yellow light State of green light...
  • Page 20 Red light flashing High level alarm b. The main testing points: none c. Number and definition of the socket Socket Description Explanation Socket to connect SYS02 Connect J1 in the SYS02 board board 2.4.10 The pressure& speed detection board a. The circuit introduction Main functions are as follows: (1)Process the pressure sensor signals: amplify and filter signals from the pressure sensor, output to the power board.
  • Page 21 open motor board Socket to connect the Connect the infusion motor infusion motor board 2.4.11 The infusion motor a. The motor introduction: adopts a stepper motor with 42mm diameter and 48 steps, 2 phases driving.The working voltage is 18V. b. Number and definition of the socket Socket Description Explanation...
  • Page 22 voltage will output and the pressure signal is received. Note: The pressure sensor is a very sensitive and precision device. Do not touch the surrounding parts or pull the connecting lines while dismounting. b. The main testing points: none. c. Number and definition of the socket Socket Description Explanation...

  • Page 23: The Software

    &speed detection board &speed detection board 2.5 The software The SYS-6010 consists of 3 softwares. The power board software: to obtain all kinds of sensor signals, control and calculate of the stepper motor, obtain self-testing information and process the alarm information. It corresponds with the UI software and power failure alarm software.
  • Page 24 35.0-400.0mL /h(60d/mL IV set) Auto-calculating the speed by the bolus volume KVO rate 0.1-5.0mL /h 11 levels are available Occlusion level 225mmHg~975mmHg，11 level 1:225mmHg 2:300mmHg 3:375mmHg 4:450mmHg 5:525mmHg 6:600mmHg 7:675mmHg 8:750mmHg 9:825mmHg 10:900mmHg 11:975mmHg Alarm Near End, Infusion End, Occlusion Alarm, Low Battery, Battery Empty, No Battery, No Power Supply, Door open, Air Bubble, No Drop Sensor, No Drop Signal, Drop Error, Reminder Alarm, and alarms during self-test and running.

  • Page 25: Maintenance

    Maintenance 3 Maintenance 3.1 Cleaning and Sterilizing  Before cleaning the pump, be sure to turn off the power and disconnect the AC or DC power cables.  If any solution spills on the pump or the pump gets heavily soiled, wipe it with wet soft cloth dampened with cold or lukewarm water.
  • Page 26 3.2.3 Checking the iInfusion rate (every 6 months) Check the infusion flow once every 6 months by the graduate and timer. Checking method: Use the preset brand IV set with a 60 mL /h rate, fill the infusion bag with distilled water and access the graduate. Start, run 10 minutes at a 60mL /h rate and observe the liquid volume in the graduate where 9.5-10.5mL is qualified.

  • Page 27: Replacing The Battery

    3.3 Replacing the Battery  Remove an internal battery. (1) Use a screwdriver to loosen the battery cover fixing screws at the bottom of the pump. (2) Remove the battery cover. (3) Disconnect the battery cable connector. (4) Remove the battery. ...

  • Page 28: Software Upgrade

    Software Upgrade 4 Software Upgrade SYS-6010’s software upgrade involves two parts, being the Driver and UI upgrade. 4.1 How to upgrade the driver software  Upgrade Tool:  Connection: pay attention to the cable color(Blue color cable corresponds to a white triangle ) and USB port ...
  • Page 29  In the menu bar, click on the "Configure" - > "Select Device", as shown in figure choice chip PIC16F1527, click OK to exit；  In the menu bar, click on the "Programmer" - > "Select Programmer" - > Select "PICkit 3" connection PICkit 3； ...
  • Page 30  PICkit 3 connection is successful, if not connected successfully check the connection is correct or not；  In the menu bar, click on the "Programmer" => "Settings"=> "power", Click the item "power target circuit from PICkit 3"；then click “OK” ...
  • Page 31  Import success；  Click the icon "program", then begin to download；  The download is complete, the software prompts...

  • Page 32: Ui Software Upgrade

    4.2 UI software Upgrade  Upgrade tool: please use long calbe to connect pump  Connect the upper USB port of pump；  Open the software "Programer. Exe" ； Turned off pump；...
  • Page 33  Turn on the machine, then it would show “connect success”  In the Programer software, click "add", then open the upgrade file；  Select the Com and upgrade file , click start download；...

  • Page 34: Alarm, Fault And Troubleshooting

     Then it would show “download complete”； 5 Alarm, fault and troubleshooting Warning!  There are 90-240V AC high-voltage current inside the MP-60A and 400V DC high-voltage current produced by the switching power supply.A careless touching may cause serious personal injury to the service engineer when they are conducting the checks and troubleshooting.Please be strict in accordance with the requirements of the rules and regulations to maintain the device by professional maintainers.

  • Page 35: Alarm Information

    Note!  The graduate to inspect the infusion precision,is just used for general maintenance.  The special materials for disassembling should refer to the requirements in the disassembling and installation chapter.  The safety project inspection needs specialized testing equipments.After disassembling and installing the device, the safety of the pump must be tested.
  • Page 36 Alarm Symptoms Alarm level Causes Troubleshooting abnormally. Low Battery Middle The internal battery is Immediately connect an running critically low. AC power supply or an external DC power supply. Near End The infusion will finish Wait until the infusion within 3 minutes. finishes.

  • Page 37: Common Faults And Troubleshooting

    ERR-0003 Door position fault Replace the hall switch board ERR-0004 Pressure sensor is falling or Reinstall tube again abnormal pressed. Replace the pressure sensor and the infusion pressure speed auto driving board. ERR-0005 Stepper motor speed error Replace the hall switch board or Replace the stepper motor ERR-0006 power...

  • Page 38: The Disassembling And Installing

    response when clicking The surface of screen is dirty Clean screen Touch screen install incorrectly Install screen correctly FPC cable failure Replace FPC cable Touch screen failure Replace screen IV Set with air bubbles Get rid of air bubbles IV Set damaged Replace IV Set Air bubble alarm Air bubble sensor failure...

  • Page 39: Assembly Tools

    reinstalling, and avoid dropping, contaminating oer losing them. During disassembly and reinstallation, pay attention to protecting the waterproof seal and do not pull the seal strip hard. Please do not miss or damage it during installation. After assembling, check if there are extra screws or other components, If there are, a reassembling is needed.
  • Page 40 Figure 6.3-1 Note: Code name 1 –Cover of battery 2 – PB2.3 tapping screw 3 –battery pack 1) Use phillips screwdriver to take out the 4 PB2.3 tapping screws (figure 6.3-1/code name in the cover of battery (figure 6.3-1/code name 1). 2) Remove the cover of battery.
  • Page 41 Figure 6.3-2 Notes: Code Name 1 –Rear Cover 2 – PB2.3 PB2.3 tapping screw 3 – PT3.0 tapping screw 1) Use phillips screwdriver to take out the 6 PB2.3 tapping screws (figure 6.3-2/code name in the rear cover (figure 6.3-2/code name 2)Use phillips screwdriver to take out the 6 PT3.0tapping screws (figure 6.3-2/code name in the rear cover.
  • Page 42 Figure 6.3-3 Notes Code Name 1 –PCBA stand component 2 –PCBA stand board 3 –PB2.3 tapping screw 4–FRC flat cable 5 –Middle plate Attention: please connect the power supply, press [OPEN] to open the pump door, then remove the battery. 1)Use the short edge of 2# inner hexagon spanner to push-out a certain space between baffle-axis (figure 6.3-3/code name 2)
  • Page 43 Figure 6.3-4 Notes: Code Name 1 –Round Decorative Cover 2 – PB2.3 Tapping Screw 3 –Square Decorative Cover 4 –Cover Board 5 –Panel 6 – FPC Flat Cable 7 – Medium plate 8 –Flat Cable Sealing Groove 9 – PCB Bracket for PCB 1)Use pilers to take down the 9 round decorative covers (figure 6.3-4/code name 1) and 2...
  • Page 44 6.3.5 Remove the pump door components Figure 6.3-5 Notes: Code Name 1 –Spring 2 –Door Shaft 1)Use pilers to take out the spring (figure 6.3-5/code name 2) in the door shaft (figure 6.3-5/code name Attention: move the door shaft for a certain distance in the direction of spring to ensure the pilers tip can stick in and stick up the spring.
  • Page 45 Figure 6.3-6 Notes: Code Name 1 –Pressure sensor 2 –M4 Machine Screw 3 – M4 Spring Washer 4 – M4 Flat Washer 5 –Middle board Label 6 –M3.0 Machine Screw 7 – M3.0 Spring Washer 8 –Components of the Peristaltic pump 1) Use phillips screwdriver to take out the M4 machine screws (figure 6.3-6/code name 2) in the pressure sensor...
  • Page 46 Figure 6.3-7 Notes: Code Name 1 –Alarm lamp board 2 –PB2.3 tapping screw 3 –SYS02 module and display screen 4 – Lamp shade 5 –Lamp board 6 –Baffle 7 –FPC flat cable 8 –Panel 9 –M3 machine screw 10 –M3 spring washer 11 –Door catch 12 –Baffle spring 13 –Baffle block...
  • Page 47 SYS02 module board (figure 6.3-7/code name 3) lightly. 10)Use phillips to remove the 2 PB2.3 tapping screws in the alarm lamp board and take down the alarm lamp board and lamp shadelightly. 11)Take out the SYS02 module board and display screen lightly. Attention: put the display screen upward, avoid scratching or pollute it.
  • Page 48 Via power cord, connect the tested equipment to the auxiliary power output port on 601 safety analyzer. Connect one end of the red testing wire to the “Red input terminal” on the safety analyzer, and clip another end tightly onto the metal foil on the surface of tested equipment enclosure.
  • Page 49 Maintenance Spare Parts List 8 Maintenance Spare Parts List Code Name Part number Description Part number Description 60Z0020261 Cover of Battery 7901000004 Interface Board 7404000006 Battery 9114002321 Pressure&speed detecting board 9114002441 Rear Cover 9114002252 Power Controll Board 9108008001 PCB Bracket Component 9114002242 DC-DC Power Board 60Z00204911...
  • Page 50 MADCAPTAIN TECHNOLOGY CO., LTD The after-sales service address: 12th Floor, Baiwang Research Building, No.5158 Shahe West Road, Xili, Nanshan District, Shenzhen, P.R.China Telephone: 0755-26953369 Fax: 0755-26001651 Postal: 518055 Website:http://www.medcaptain.com E-mail:info@medcaptain.com 2014 All rights reserved. SHENZHEN MEDCAPTAIN MEDICAL NOLOGY CO., LTD.

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