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MEDCAPTAIN HP-60 Service Manual

Infusion pump
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Infusion Pump HP-60
Service Manual
Before maintaining the HP-60 infusion pump, please read this Manual carefully and
follow the safety precautions and maintenance instructions contained herein.
MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD

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Summary of Contents for MEDCAPTAIN HP-60

  • Page 1 Infusion Pump HP-60 Service Manual Before maintaining the HP-60 infusion pump, please read this Manual carefully and follow the safety precautions and maintenance instructions contained herein. MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD...

  • Page 2: Statement

    Statement MEDCAPTAIN reserves the final interpretation right to this Manual. To provide accurate and efficient product services, MEDCAPTAIN shall have the right to change the contents of this Manual without prior notice under the premise of complying with medical device regulations. The latest version accumulates all changes made in earlier versions.

  • Page 3: Table Of Contents

    PRODUCT SPECIFICATIONS ................... 13 HARDWARE ........................18 ......................18 IRCUIT LOCK IAGRAM .......................... 19 OWER OARD ......................19 ONTROL OARD ...................... 21 HP-60 P OARD ................. 21 HP-60 D ENSOR NTERFACE OARD ................21 HP-60 M OTOR PEED EASURING OARD ..............
  • Page 4 Contents SENSOR INFORMATION ....................25 ..................... 25 ENSOR NFORMATION MAINTENANCE ........................28 ..........................28 VERVIEW ......................28 ERIODIC AINTENANCE ......................28 ATTERY AINTENANCE 6.3.1 Checking the internal battery..................28 6.3.2 Remove an internal battery..................29 6.3.3 Install the internal battery.................... 29 CLEANING AND DISINFECTION ..................
  • Page 5 Contents PCBA ISMANTLING THE ERISTALSIS OTOR PEED EASURING INGER OSITION PCBA ..........................55 ETECTION HP-60 D ........57 ISMANTLING THE LIDING LOCK AND OTENTIOMETER SSEMBLY HP-60 T PCBA, A PCBA, P ISMANTLING THE ETECTION LAMP ATIENT CCLUSION PCBA FFC ................59...

  • Page 6: Important Information

    MEDCAPTAIN also recommends training on the Technical Safety Checks, or to perform at least the steps indicated in the current...

  • Page 7: Quality Control

    Maintenance in violation of the requirements in this service manual may seriously damage the device.  The service personnel must be trained and permitted in writing by MEDCAPTAIN to do so.  The maintenance must be performed under electrostatic discharge (ESD) protective conditions.

  • Page 8: List Of Symbols

    Important Information IP23 Level of protection from liquid intrusion ON/OFF ON/OFF key Central processing unit Not applicable List of Symbols Symbol Description Symbol Description CAUTION General warning sign TYPE CF APPLIED PART IP23 Ingress protection grade Manufacturer Date of manufacture Non-ionizing Nurse caller electromagnetic radiation...

  • Page 9: Contact Information

    Address: 12th Floor, Baiwang Research Building, No.5158 Shahe West Road, Xili, Nanshan, 518055 Shenzhen, Guangdong, PEOPLE'S REPUBLIC OF CHINA Postal code: 518055 Fax: +86-755-26001651 Website: http://www.medcaptain.com/en/ E-mail: MC.Service@medcaptain.com MEDCAPTAIN and its distributors all over the world have established after-sales service agencies to effectively solve your problems in time.

  • Page 10: System Overview

    System Overview System Overview Intended Use This product is intended to be used in conjunction with the IV set to control the dose of liquid infused into the patient’s body in clinical departments. Composition Main unit + handle + pole clamp + power cable + nurse caller (optional) + drop sensor (optional) Appearance a) Front view...
  • Page 11 System Overview b) Pump door interior 1 –Tube detector A 2 – Alarm indicator 3 – Consumables anti-free-flow clamp block 4 – Anti-free-flow clamp – Downstream occlusion 6 - Air bubble sensor pressure sensor 7 – Middle plate 8 – Door catch 9 –...

  • Page 12: Accessories

    System Overview c) Rear view 1 – Infusion stand retaining nut 2 – Loudspeaker 3 – RJ-15 network interface 5 – AC power socket 6 – USB2.0 interface 4- USB3.0 interface 7 – Combination clamp Accessories Table 4-2 List of accessories Accessory Description Part Number...

  • Page 13: Product Specifications

    System Overview Product Specifications Name Infusion pump Model HP-60 Dimensions 214(W) x 75(H) x 142(D) mm Weight About 1.4 kg (including the battery) Operating Conditions Temperature: 5° C to 40° C Humidity: 15%-95% RH, non-condensing Pressure altitude: 57.0-106.0 kPa Storage and Shipping Temperature: -20°...
  • Page 14 System Overview Indicators Power/working indicator: yellow or green Alarm indicator: green, yellow, or red Key backlight Interfaces Micro USB 2.0: enables connection to the external drop sensor. USB 3.0: enables connection to a USB flash drive for software and drug library upgrade. USB2.0 barcode scanner/nurse caller/cabinet communication interfaces RJ45 network interface: 10/100 Mbps adaptive Ethernet WiFi network interface: 802.11-b/g/n, enables communication with the...
  • Page 15 System Overview Infusion accuracy ≤ ± 3% Occlusion Level Patient side occlusion: 150 to 975 mmHg, 12 occlusion levels available (default: level 6) Fluid side occlusion: -90 to -157.5 mmHg, 9 occlusion levels available (default: level 5) Air bubble detection sensitivity ≥25ul Air Bubble Detection 7 detection sensitivity levels: 25, 50, 100, 200, 300, 500, and 800 (ul) Applicable IV Set...
  • Page 16 System Overview reported again two minutes later if it persists. Event recording function: A maximum of 2000 events can be stored for playback. Sound volume: 5 levels are available for selection. Brightness: 10 levels are available for selection. Barcode scanning: Patient and drug information can be input by barcode scanning.
  • Page 17 System Overview IEC 60601-1-2 Medical electrical equipment – Part 1-2: General requirements for basic safety and essential performance – Collateral Standard: Electromagnetic disturbances – Requirements and tests...

  • Page 18: Hardware

    Hardware Description Hardware Circuit Block Diagram Figure 4 shows the circuit block diagram of the HP-60 infusion pump. The components of the HP-60 infusion pump are described in the following sections. Door position HP60 door plate sensor Air bubble sensor B...

  • Page 19: Power Board

    Main Control Board a. Circuit description: The HP-60 main board integrates the power system, main control system, communication circuit and interface, motor drive control circuit, air bubble detection circuit, and fluid side/patient side occlusion pressure detection circuit. The specific functions are as follows: Power system: The power system consists of the battery and charging circuit, voltage conversion circuit, and backup alarm circuit.
  • Page 20 Socket for connection to Used for connection to J1 of the HP-60 HP-60 pump door board pump door board. M0 programming port Used for software programming. Loudspeaker interface Used connection loudspeaker.

  • Page 21: Pump Door Board

    Used for connection to J1 of HP-60 pressure signal interface patient side occlusion pressure detection board. Speed measuring Used for connection to J3 of the HP-60 pump finger signal motor speed measuring board. interface Fluid side occlusion Used for connection to J1 of HP-60...

  • Page 22: Pump Finger Position Detection Board

    HP-60 Fluid Side Occlusion Pressure Detection Board a. Circuit description: (1) The fluid side occlusion pressure detection board consists of the Honeywell pressure sensor, pressure amplification circuit, and EEPROM chip. When the pressure of the strain body changes, the bridge is out of balance and therefore outputs out-of-balance voltage and obtains pressure signals.

  • Page 23: Tube Detection Board

    4.12 Stepper Motor HP-60 uses two types of stepper motor, that is, door opening motor and infusion motor. The door opening motor connects to the main board J8 to control door opening and closing. The drive voltage of the infusion motor is 24V, 2-phase drive.

  • Page 24: Door Potentiometer Assembly

    HP-60 main board 4.13 HP-60 Door Potentiometer Assembly a. Description of the HP-60 door potentiometer assembly A linear sliding resistor is used to implement position detection. When the resistor slides, the resistance changes and position signal is output.

  • Page 25: Sensor Information

    Sensor Information Sensor Information This chapter only describes the software UIs related to servicing and test. For the description of other software functions, see the corresponding operation manual. Sensor Information Test Choose HOME > Local Set > Maintenance, input the password 1666, and choose Sensor Info. Motor status test: Select Clockwise or Anticlockwise for the motor, select the start speed of the motor (motor speed setting range: 0.01-150r/s), and check whether you can hear the motor rotation sound.
  • Page 26 Sensor Information DC test: This value varies with the input DC input voltages. Connect the infusion pump to the DC power supply and check whether the test value falls within the range of 14-16V. Then, disconnect the pump from the DC power supply and check whether the test value is about 6V. If the voltage is incorrect, the power module may be faulty.
  • Page 27 Sensor Information Fluid/patient side pressure test: Press the pressure sensor to check whether the pressure value changes. If the pressure value does not change, the pressure sensor may be faulty. Pump door Hall signal: Check whether 1 is displayed when the door is open and 0 is displayed when the door is closed.

  • Page 28: Maintenance

    During the test, if the test results do not meet requirements, a certain functional module of the infusion pump is faulty. In this case, immediate maintenance or replacement must be performed. In case of any other doubts, please contact the after-sales service department of Medcaptain in time.

  • Page 29: Remove An Internal Battery

    Maintenance When the battery always gives a low battery indication or the battery is not installed correctly, a battery check is needed. 6.3.2 Remove an internal battery.  Turn the power off and disconnect the power cord.  Use a screwdriver to loosen the battery cover fixing screws at the bottom of the pump. ...
  • Page 30 Maintenance  Please follow local laws to dispose the old battery.

  • Page 31: Cleaning And Disinfection

    Cleaning and Disinfection Cleaning and Disinfection It is highly recommended that the materials and methods listed in this chapter be used for cleaning and disinfection of the device. If other materials or methods are used, the device may be damaged or its service life may be shortened. CAUTION: ...

  • Page 32: Disinfection

    Cleaning and Disinfection 1. Completely immerse a piece of soft medical gauze in neutral or slightly alkaline detergent solution, wring out the gauze, and then use the gauze to wipe the device surface. 2. Wipe all the surfaces of the device in sequence until all the contaminants are removed from the device surface.

  • Page 33: Air Drying And Transportation

    Cleaning and Disinfection 5. After the disinfection, immerse another piece of soft medical gauze in clean water, wring out the gauze, and then use the gauze to wipe the device surface for removing the residual disinfectant solution. The following table lists the disinfectants recommended for the device and the required contact time for the disinfection.

  • Page 34: Calibration

    Calibration Calibration Touch Screen Calibration Choose HOME > Local Set > Maintenance, input the password 1666, and choose Device Cali. > Screen Cali. to access the touch screen calibration screen. Perform calibration based on the hint dot until the prompt "Calibration success" is displayed, and tap Confirm to finish calibration. Door Potentiometer Calibration Choose HOME >...
  • Page 35 Calibration (Schematic diagram)

  • Page 36: Pressure Sensor Calibration

    Calibration (Picture of real product) Pressure Sensor Calibration Choose HOME > Local Set > Maintenance, input the password 1666, choose Device Cali. > Sensor Cali. > Door Sensor Cali. > Pressure Sensor Cali., and input the k, b, upk, and upb values. The labels of these values are affixed on the middle plate (or the pressure sensor).

  • Page 37: Pump Head Pressure Adjustment

    Calibration Pump Head Pressure Adjustment Connect the infusion tube directly to the pressure gage (10 Bar sensor), and set the unit to Bar. Install the infusion tube onto the infusion pump. Choose HOME > Local Set > Maintenance, input the password 1666, and select the calibration mode. Set the infusion rate of the infusion pump to 100 mL/h, perform purge, and start infusion.

  • Page 38: Patient Side Occlusion Pressure Calibration

    Calibration Use a slot type screwdriver to adjust the peristalsis pump position. Cancel the calibration mode. Note: Ensure that the section of the infusion tube to be installed onto the infusion pump has never been extruded. Patient Side Occlusion Pressure Calibration Connect the pressure gage to a 2 Bar pressure sensor, perform relevant settings, and set the unit to mmHg.
  • Page 39 Calibration patient side occlusion pressure. Various data of the user-defined brands is left blank when the pump is delivered. If a user-defined IV set brand is not calibrated, users cannot use it. Method 1: Choose HOME > Local Set > Maintenance, input the password 1666, choose Cali. Consum. > New Consum.
  • Page 40 Calibration to finish consumables editing. Method 2: The calibration parameters of the consumable can be manually input. If a brand of consumable is not available, build this brand of consumable according to method 1. Choose HOME > Local Set > Maintenance, input the password 1666, and choose Brand Maintenance >...
  • Page 41 Calibration Tap Purge to remove the air bubbles and fill the entire infusion tube with liquid. to access the next page, and tap IV Set Cali. to access the IV set calibration page. Tap Start to start calibration.
  • Page 42 Calibration A 10-minute countdown starts when the calibration starts. After the countdown, the calibration is finished. Note: After calibration, you can access the consumable brand selection page to check whether the consumable is normal. Method 3: consumable editing The calibration parameters of a known consumable can be manually imported. For details, see method...

  • Page 43: Alarms And Troubleshooting

    Warnings:  During troubleshooting by service personnel, there is a 100-240V AC high voltage in the HP-60 and the switching power supply circuit may generate a 400V DC high voltage. An accidental touch may cause serious personal injury. Please follow the requirements in related regulations and ensure that the maintenance is performed by professional qualified personnel.

  • Page 44: Common Faults And Troubleshooting

    Alarms and Troubleshooting “Di-di-di..di-di…Di-di-di..di-di” is given every High The red indicator flashes. “Di-di” is given transiently. Prompt After an alarm is triggered, you can tap Silent to silence the alarm. Two minutes later, the alarm sound is given again if the alarm level is middle or high and it still exists. Common Faults and Troubleshooting The following table lists the alarm message, alarm level, alarm cause, and troubleshooting.

  • Page 45: Infusion Pump Faults And Troubleshooting

    Alarms and Troubleshooting Alarm Message Alarm Level Alarm Cause Troubleshooting 1. The syringe line is occluded. Tap Stop to eliminate the 2. A low occlusion level alarm. Identify is set for high-viscosity Patient Side OCCL High remove occlusion solution infusion. cause and resume the 3.
  • Page 46 Alarms and Troubleshooting drop detection Install the drop sensor, or function is enabled but stop infusion and disable No Drop Sensor Middle the drop sensor is not the drop detection installed during function. infusion. Tap Stop to eliminate the alarm. Check the drop detected No Drop...

  • Page 47: System Faults And Troubleshooting

    Alarms and Troubleshooting System Faults and Troubleshooting System Faults and Troubleshooting Alarm Alarm Alarm Content Alarm Cause Troubleshooting Message Level 1. Check whether the infusion tube is twisted or extruded and whether the retaining needle leaks. 2. Check whether the occlusion level setting is reasonable (an older patient indicates a higher drug liquid viscosity and higher infusion rate, and the...
  • Page 48 Alarms and Troubleshooting is abnormal) greater than 2.87V. Motor voltage 24V The monitored voltage is 1. Check the power board and related ERR 008 (motor voltage is High smaller than 2.47V or connection cable. abnormal) greater than 3.24V. 1. Check whether the relay devices are properly connected.
  • Page 49 Alarms and Troubleshooting 1. Check the fluid/patient side Drive occlusion pressure board and related communication A communication error connection cable. ERR 013 error: M4 fails to High occurs between M0 and 2. Check the connection cable between detect the data of the main board and pump door board.

  • Page 50: Checks After Repair

    Alarms and Troubleshooting 5. Check the drop sensor interface board and related connection cable. 6. Check the main control board and related connection cable. 1. Check whether the specification of the consumable is set properly. Too Many The number of drops is Too Many Drops High 2.

  • Page 51: Disassembly And Assembly

    Battery Use tweezers to remove the five lower shell hole plugs (2). Use a Philips screwdriver to remove the four M3 screws (3). Take down the face shell (1). Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 51 / 93...

  • Page 52: Dismantling The Rear Panel Socket Assembly

    Use a Phillips screwdriver to remove the two PT3*8 cross recessed pan head drilling PT thread tapping screws (1). Take down the rear panel socket assembly. Dismantling the Loudspeaker and AC Socket Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 52 / 93...

  • Page 53: Dismantling The Ac-Dc Module

    1. Remove the five cross recessed pan head drilling PT thread tapping screws (4), and take down the AC socket and loudspeaker. 2. Screw out the two cross recessed countersunk drilling tapping screws (7), and take down the AC socket. Dismantling the AC-DC Module Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 53 / 93...
  • Page 54 1. Remove the HP-60 AC power supply connection cable. 2. Use a Phillips screwdriver to remove the two PT3*8 cross recessed pan head drilling PT thread tapping screws (1). 3. Take out the HP-60 AC shield. Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 54 / 93...

  • Page 55: Dismantling The Peristalsis Pump Motor Speed Measuring Pcba And Pump Finger Position

    4. Use a Phillips screwdriver to remove the two PT3*8 cross recessed pan head drilling PT thread tapping screws (3). 5. Take out the AC-DC module (4). Dismantling the Peristalsis Pump Motor Speed Measuring PCBA and Pump Finger Position Detection PCBA Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 55 / 93...
  • Page 56 Disassembly and Assembly Part Name Quantity Cross recessed pan head, spring washer, and flat washer combination screw M2x6 GB 9074.4 HP-60 pump finger position detection PCBA Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 56 / 93...

  • Page 57: Dismantling The Sliding Block And Hp-60 Door Potentiometer Assembly

    2. Screw out the cross recessed pan head, spring washer, and flat washer combination screw M2x6 GB 9074.4 (1), and take down the HP-60 pump finger position detection PCBA (2). 3. Remove the connection cable (7000000025) of the HP-60 motor speed measuring board.
  • Page 58 Disassembly and Assembly HP-60 door drive gear G3 HP-60 sliding block 1. Turn the HP-60 door drive gear G3 (1) to make the HP-60 sliding block (2) slide to the rightmost shown in the figure. Part Name Quantity HP-60 door drive push rod...

  • Page 59: Dismantling The Hp-60 Tube Detection Pcba, Anti -Free -Flow Clamp Pcba, Patient Side Occlusion

    HP-60 door potentiometer assembly (7). Note: When taking out the HP-60 sliding block, be careful not to break off the shifting rod of the HP-60 door potentiometer assembly. During installation, ensure that the shifting rod is installed into the slot of the HP-60 sliding block, as shown in the following figure.

  • Page 60: Dismantling The Peristalsis Pump

    HP-60 patient side occlusion pressure detection board’s connection FFC 1. Take down the HP-60 rear panel socket assembly and HP-60 AC shield. 2. Remove the HP-60 patient side occlusion signal connection cable (7008000019). 3. Screw out the two PT2.3*6 cross recessed pan head drilling PT thread tapping screws (2), and take down the HP-60 tube detection PCBA (1).

  • Page 61: Dismantling The Peristalsis Pump Motor

    HP-60 common consumable middle plate PM3*6 screw Peristalsis pump assembly 1. Take down the HP-60 sliding block according to the method in section 8.6. 2. Take down the HP-60 common consumable middle plate (1). 3. Screw down the four PM3*6 screws (2).
  • Page 62 HP-60 speed measuring encoding disk PM2.5*6 cross recessed small pan head machine thread screw+spring washer+flat washer assembly 1 Cross recessed pan head, spring washer, Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 62 / 93...

  • Page 63: Dismantling The Door Drive Assembly

    2. Remove the three cross recessed pan head, spring washer, and flat washer combination screws M3x6 GB 9074.4 (1 and 5). 3. Remove the two HP-60 peristalsis pump springs (6), HP-60 pump adjustment nut (7), and HP-60 pump spring support (8).
  • Page 64 PM2.5*6 cross recessed small pan head machine thread screw+spring washer+flat washer assembly HP-60 door control two-layer motor 3. Remove the two PM2.5*6 cross recessed small pan head machine thread screw+spring Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 64 / 93...

  • Page 65: Dismantling The Hp-60 Fluid Side Occlusion Pressure Detection Pcba

    PCBA 1. Remove the three PT2.3*6 cross recessed pan head drilling PT thread tapping screws (1). 2. Take down the HP-60 fluid side occlusion pressure detection PCBA (2). 1.11 Dismantling the Separate Air Bubble Sensor Module A Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 65 / 93...

  • Page 66: Dismantling The Hp-60 Pump Door Pcba

    2. Remove the two PT2.3*6 cross recessed pan head drilling PT thread tapping screws (2). 3. Take down the separate air bubble sensor module A (1). 1.12 Dismantling the HP-60 Pump Door PCBA Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 66 / 93...

  • Page 67: Dismantling The Separate Air Bubble Sensor Module B

    4. Remove the seven PT2.3*6 cross recessed pan head drilling PT thread tapping screws (5). 5. Take out the HP-60 pump door PCBA (4). 1.13 Dismantling the Separate Air Bubble Sensor Module B Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 67 / 93...

  • Page 68: Dismantling The Hp-60 Veneer

    Separate air bubble sensor module B 1. Screw out the four cross recessed pan head screws M2x4 GB 818 (1). 2. Take down the HP-60 patient side occlusion pressure detection board (2). 3. Take down the separate air bubble sensor module B (3).

  • Page 69: Dismantling The Hp-60 Pump Door Board S Connection Ffc

    2. Remove the PT2.3*6 cross recessed pan head drilling PT thread tapping screws (2). 3. Take down the HP-60 bottom shell FPC cover (4). 4. Disconnect one end of the HP-60 pump door board’s connection FFC (3). Part Name Quantity...

  • Page 70: Dismantling The Hp-60 Main Pcba

    Disassembly and Assembly HP-60 pump door board connection FFC 5. Take down the HP-60 cover plate (60Z0000026) according to the method in section 8.13. 6. Take down the HP-60 pump door board connection FFC (5). 1.16 Dismantling the HP-60 Main PCBA...
  • Page 71 Quantity HP-60 lower shell hole plug PM3*6 screw HP-60 face shell 1. Remove the eight HP-60 lower shell hole plugs (1) and eight PM3*6 screws (2). 2. Take down the HP-60 face shell (3). Part Name Quantity HP-60 main PCBA HP-60 AC shield Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD.

  • Page 72: Dismantling The Hp-60 Drop Sensor Interface Pcba

    HP-60 middle plate assembly HP-60 pump door assembly 3. Take out the HP-60 middle plate assembly (10) and HP-60 pump door assembly (11). 4. Remove the two PT3*8 cross recessed pan head drilling PT thread tapping screws (6), and take down the HP-60 AC shield (5).

  • Page 73: Dismantling The Fastener Assembly

    HP-60 middle plate assembly HP-60 pump door assembly 1. Take down the HP-60 middle plate assembly (3) and HP-60 pump door assembly (4) according to the method in section 8.17. 2. Remove the two PT2.3*6 cross recessed pan head drilling PT thread tapping screws (1).

  • Page 74: Assembly

    All cables and wires must be connected correctly and firmly. The wire arrangement must be tidy, and the wires must be bundled and fastened as requested Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 74 / 93...
  • Page 75 1404-00066-01 Middle HP-60 sliding separation block assembly Middle 1202-00051-01 HP-60 door separation potentiometer assembly assembly Middle 1462-00017-01 HP-60 motor separation speed measuring board’s assembly connection cable Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 75 / 93...
  • Page 76 FFC Middle 1204-00054-01 HP-60 patient separation side occlusion assembly pressure detection PCBA Middle 1204-00055-01 HP-60 separation anti-free-flow assembly clamp PCBA Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 76 / 93...
  • Page 77 Middle 1202-00071-01 HP-60 peristalsis separation pump motor assembly assembly Middle 1402-00017-01 HP-60 speed separation measuring assembly encoding disk Middle 1202-00048-01 8.10 Door drive separation assembly assembly Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 77 / 93...
  • Page 78 PCBA (dedicated consumable) Middle 1448-00003-01 Separate 8.12 separation bubble sensor assembly module A Middle 1202-00076-01 HP-60 separation anti-free-flow assembly clamp assembly Bottom 1457-00001-01 Battery shell assembly Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 78 / 93...
  • Page 79 Bottom 1404-00078-01 Interface socket shell assembly Bottom 1462-00016-01 HP-60 shell power supply assembly connection cable Bottom 1405-00023-01 Power socket shell sealing gasket assembly Bottom 1458-00001-01 AC-DC module shell assembly Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 79 / 93...
  • Page 80 PCBA Bottom 1404-00052-01 HP-60 bottom 8.17 shell shell assembly Door 1202-00077-01 HP-60 door 8.13 assembly cover plate assembly Door 1405-00014-01 HP-60 door 8.13 assembly sealing gasket Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 80 / 93...
  • Page 81 B Door 1462-00092-01 HP pump door 8.16 assembly board connection Door 1202-00078-01 8.13 HP-60 front assembly panel assembly Door 1202-00079-01 8.13 HP-60C front assembly panel assembly Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 81 / 93...
  • Page 82 List of Spare Parts Door 8400000002 HP-60 veneer 8.15 assembly Note: The list of spare parts is updated as requested based on product changes and maintenance at regular intervals. Confidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 82 / 93...

  • Page 83: Software Upgrade

    Programming device: USB-to-RS232 serial port cable 11.2 List of Executable Files for Software Programming List of software downloaded using “Infusion clinical information system download” Software Name BIN File Main program of HP-60 system HP-60-UI_V1.X.0.bin software HP-60 safe driver HP-60 safe driver_V1.X.0.bin HP-60 resource HP3060UI resource_V1.X.bin...

  • Page 84: Downloading Method Of The "Infusion Clinical Information System Download

    Connect the black end of the USB-to-RS232 connection cable to the external USB port of the HP-30/HP-60 rear panel assembly. Access the DownloadTool folder, and double-click Programmer.exe.
  • Page 85 Appendix Click add, and select the bin file for loading. Select the port on the left, and select the bin file to be programmed on the right. Click start download. A download progress bar is displayed. It takes about 20 minutes for programming of the “main program resource”.
  • Page 86 Appendix After downloading is completed, a message is displayed to indicate that the downloading is successful. Remove the USB cable from the machine. Note: The cable connected to the PC must not be removed. Otherwise, the PC may break down or restart. 10) Restart the machine.

  • Page 87: Appendix Ⅰtest Equipment And Special Tools

    Appendix Appendix ⅠTest Equipment and Special Tools Long screwdriver with Philips head，Diameter Φ 5mm, Length > 120mm. Standard screwdriver with Philips head (Diameter Φ 3mm, All length is ok) Soldering iron with sharp pointed tip Tweezers 5. Common pliers (small size preferred)
  • Page 88 Appendix Electronic scale (500g/0.01g)

  • Page 89: Appendix Ⅱchecklist For Technical Safety Check (Tsc)-Every 24 Months

    601 safety analyzer as an example. The test performed using the safety analyzers of other brands may differ from the test in this section. If the product fails to pass the electrical safety test, contact the after-sales service personnel of Medcaptain.
  • Page 90 Appendix □ Check that no crack or □Shell Leakage Current Test □Check air bubble sensor damage exists 1Connect the 601 safety analyzer to the Check method: make a 3mm AC power supply. air bubble in the tube, then set Connect the applied part of the tested a speed to infusion;...
  • Page 91 Appendix □ Button operation: Check □Earth Leakage Current Test □Occlusion alarm that the buttons can be Connect the 601 safety analyzer to the AC Check method: Select right smoothly pressed power supply. brand IV set, and set the function properly Connect the applied part of the tested infusion rate to 120 ml/h.
  • Page 92 Appendix jackets are properly installed and no material fractures Result: Inspection Performed by: Defects found which could endanger patients, users Date/Signature: or third parties: □Yes □No Next deadline for TSC: Measures to be taken: □Yes □No Unit handed over on: Date/Signature:...
  • Page 93 MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. 12th Floor, Baiwang Research Building, No.5158 Shahe West After-sales service address: Road, Xili, Nanshan, 518055 Shenzhen, Guangdong, PEOPLE'S REPUBLIC OF CHINA +86-755-26001651 Fax: Postal code: 518055 Website: http://www.medcaptain.com Email: service@medcaptain.com ©2017 MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. All Rights Reserved.

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