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PRECISE FLIGHT, INC.
63120 POWELL BUTTE ROAD
BEND, OR 97701
800- 547-2558
NOTE: READ THESE DIRECTIONS BEFORE STARTING!
THIS
INFORMATION ON THE PRECISE FLIGHT, INC. COMPANY
AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY
ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS,
OR TO MANUFACTURE, USE, OR SELL ANYTHING IT MAY
DESCRIBE.
WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF THE
PRECISE
FORBIDDEN.
REVISION B
2000 SERIES
SPEEDBRAKE™ INSTALLATION MANUAL
PA-30 / PA-39 STC NO. SA00233SE
PA-24 STC NO. SA4150NM
CHECK FOR EQUIPMENT THAT MAY INTERFERE
WITH INSTALLATION BEFORE PROCEEDING!
ALL WORK MUST BE DONE IN CONJUNCTION
WITH APPLICABLE AIRCRAFT MAINTENANCE
MANUAL!
DOCUMENT
REPRODUCTION,
FLIGHT,
INC.
N O T I C E
"THESE DOCUMENTS MUST BE
KEPT WITH AIRCRAFT RECORDS"
06/20/01
INSTALLATION REPORT NO. 08073
Serial Number
CONTAINS
PROPRIETARY
DISCLOSURE,
COMPANY
IS
OR
USE
STRICTLY
PAGE 1
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Table of Contents
Related Manuals for PRECISE FLIGHT SPEEDBRAKE 2000 Series
Summary of Contents for PRECISE FLIGHT SPEEDBRAKE 2000 Series
- Page 1 WITH APPLICABLE AIRCRAFT MAINTENANCE MANUAL! THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ON THE PRECISE FLIGHT, INC. COMPANY AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE, OR SELL ANYTHING IT MAY DESCRIBE. REPRODUCTION,...
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Page 2: Table Of Contents
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 T A B L E O F C O N T E N T S T A B L E O F C O N T E N T S ........................... 2 R E V I S I O N S................................ -
Page 3: R E V I S I O N S
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 R E V I S I O N S REV NO. PAGE DESCRIPTION DATE NAME Initial release 01/18/00 Revise part numbers and procedures. PFS#... -
Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS A. INSTALLATION OVERVIEW The installation of Precise Flight, Inc. SpeedBrakes™ consists of the following: 1. Cutting rectangular openings in the top of each wing skin, using locating templates. 2. Installing doublers to reinforce the cutout areas, requiring removing and replacing existing rivets. -
Page 5: List Of Tools Required
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 B. LIST OF TOOLS REQUIRED Automatic center punch Bucking Bars Chip chaser Clecos: 3/32”, 1/8”, and side grip clamps Cleco pliers Copy of AC 43.13-1B... -
Page 6: Locating Wing Cutouts
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 C. LOCATING WING CUTOUTS TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Automatic center punch 577S0006-1 Template Right Wing Masking tape... -
Page 7: Rivet Removal
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 D. RIVET REMOVAL TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Drills: #40, #30 Drill motor RIGHT WING Reference Drawings 577S0006-1 & 577S0006-2 On the Right Wing upper skin, with the rivets established in Step C-2, identify all rivet types and their sizes. -
Page 8: Doubler Placement
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 E. DOUBLER PLACEMENT TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Clecos: 1/8 04692-2 Upper Right Doubler Cleco pliers 04692-1 Upper Left Doubler... -
Page 9: Wing Cutouts
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 F. WING CUTOUTS TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Die grinder w/abrasive cutter 04692-2 Upper Right Doubler Drill: ¼”... -
Page 10: Doubler Installation (Preliminary)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 G. DOUBLER INSTALLATION (PRELIMINARY) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Bucking bars 04692-2 Upper Right Doubler Chip chaser 04692-1... -
Page 11: Doubler Installation
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 H. DOUBLER INSTALLATION TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Bucking bars 577S0006-1 Right Wing Template Clecos: 3/32”, 1/8” 577S0006-2... -
Page 12: Speedbrake™ Cartridge Installation (Temporary)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 I. SPEEDBRAKE™ CARTRIDGE INSTALLATION (TEMPORARY) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Clecos: 1/8” 00528 Rivets Cleco pliers 00600 Rivets... - Page 13 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 6. Attach the Support Rod Assembly (P/N 05157) to the Lower Support Channel and adjust so the flange base sits square on the lower spar cap. Ensure 2D edge distance from any rivet. Using a fine point “Sharpie”...
- Page 14 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 15. Match drill the 4-#40 holes. Rivet the Upper Support Channel to the Lower Support Channel using the rivets provided (P/N 00600). Check that the SpeedBrake lays flush in the hole, with the bottom supported by the support channels.
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Page 15: Exterior Panel And Interior Removal
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 J. EXTERIOR PANEL AND INTERIOR REMOVAL TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Screw drivers: Phillips #2, #1 Sockets: 3/8”, 7/16”... -
Page 16: Installation Of The Assymetric Logic Control (Alc)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 K. INSTALLATION OF THE ASSYMETRIC LOGIC CONTROL (ALC) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11... -
Page 17: Wiring Speedbrake™ Cartridges To The Alc
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 L. WIRING SPEEDBRAKE™ CARTRIDGES TO THE ALC TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11... - Page 18 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 #19 drill, deburr tool, Zinc Chromate, and the 8-32 hardware provided. (P/N 01431, 00452, 00485). An existing tooling hole in the rib may be used.
- Page 19 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 Heyco Bushing P/N 06062 Adel Clamps P/N 00355 Wire Harness P/N 02029 L.1. FIGURE – LEFT WING ROOT LEFT WING WIRE HARNESS ROUTING L.2.
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Page 20: Wiring The Assymetric Logic Control (Alc)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 M. WIRING THE ASSYMETRIC LOGIC CONTROL (ALC) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11... -
Page 21: Circuit Breaker And Switch
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 N. CIRCUIT BREAKER AND SWITCH TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1A Chp. 11 577S0002 Drawing Drills: 7/16”, 5/8”... -
Page 22: Speedbrake™ Cartridge Installation (Permanent)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 O. SPEEDBRAKE™ CARTRIDGE INSTALLATION (PERMANENT) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Screw driver: Phillips #2 577S0003 Drawing 01477 Screws... -
Page 23: Placards
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 P. PLACARDS TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION 00456 Placard 00455 Placard 01750 Placard 1. Install Placard (P/N 00456) in full view of the pilot. -
Page 24: Speedbrake Operational Test
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 Q. SPEEDBRAKE OPERATIONAL TEST 1. Reconnect all electrical power. 2. Turn on aircraft master power switch. 3. Check that SpeedBrake Circuit Breaker is pushed in. -
Page 25: Documentation
Before performing flight tests it is recommended you complete the calculations for weight and balance and revise the equipment list showing installation of Precise Flight SpeedBrakes™ at 8-lbs. at ___._-in., and Precise Flight ALC at 1-lbs. at ___._-in. FAA Form 337, section 8 “Description of work accomplished”. -
Page 26: Trouble Shooting Guide
If Speedbrake doors open, check that doors stop approximately ¼” before being fully vertical. There should be no gap between the Speedbrake doors. If doors open beyond this position call Precise Flight, Inc. 2. DO NOT OPERATE THE SPEEDBRAKES™ BY HAND While electrical power is on. -
Page 27: Instructions For Continued Airworthiness
• a.) Remove inspection plates b.) Disconnect electrical plugs c.) Remove SpeedBrakes from aircraft d.) Return SpeedBrakes to Precise Flight Inc. for Clutch Lubrication and Spring Replacement e.) Reinstall SpeedBrakes in aircraft f.) Connect electrical plugs g.) Install inspection plate •... -
Page 28: Parts List
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA-24 / PA-30 / PA-39 PARTS LIST ELECTRICAL LOAD ANALYSIS FORM INSTALLATION INSTRUCTION DRAWINGS REVISION B 06/20/01 PAGE 28...
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