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PRECISE FLIGHT, INC.
63120 POWELL BUTTE ROAD
BEND, OR 97701
800- 547-2558
NOTE: READ THESE DIRECTIONS BEFORE STARTING!
THIS
INFORMATION ON THE PRECISE FLIGHT, INC. COMPANY
AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY
ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS,
OR TO MANUFACTURE, USE, OR SELL ANYTHING IT MAY
DESCRIBE.
WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF THE
PRECISE
FORBIDDEN.
REVISION C
2000 SERIES
SPEEDBRAKE™ INSTALLATION MANUAL
PA28/PA32
STC # SA00762SE
CHECK FOR EQUIPMENT THAT MAY INTERFERE
WITH INSTALLATION BEFORE PROCEEDING!
ALL WORK MUST BE DONE IN CONJUNCTION
WITH APPLICABLE AIRCRAFT MAINTENANCE
MANUAL!
DOCUMENT
REPRODUCTION,
FLIGHT,
INC.
N O T I C E
"THESE DOCUMENTS MUST BE
KEPT WITH AIRCRAFT RECORDS"
04/16/01
INSTALLATION REPORT NO. 08067
Serial Number
CONTAINS
PROPRIETARY
DISCLOSURE,
COMPANY
IS
OR
USE
STRICTLY
PAGE 1
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Related Manuals for PRECISE FLIGHT SPEEDBRAKE 2000 Series
Summary of Contents for PRECISE FLIGHT SPEEDBRAKE 2000 Series
- Page 1 WITH APPLICABLE AIRCRAFT MAINTENANCE MANUAL! THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ON THE PRECISE FLIGHT, INC. COMPANY AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE, OR SELL ANYTHING IT MAY DESCRIBE. REPRODUCTION,...
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Page 2: Table Of Contents
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ T A B L E O F C O N T E N T S T A B L E O F C O N T E N T S ........................... 2 R E V I S I O N S ................................ -
Page 3: R E V I S I O N S
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE R E V I S I O N S REV NO. PAGE DESCRIPTION DATE NAME Initial release 10/27/99 PA-28 Updated Information 11/15/99 Parts Required Updated... -
Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS A. INSTALLATION OVERVIEW The installation of Precise Flight, Inc. SpeedBrakes™ consists of the following: 1. Cutting rectangular openings in the top of each wing skin, using locating templates. 2. Installing doublers to reinforce the cutout areas, requiring removing and replacing existing rivets. -
Page 5: List Of Tools Required
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ B. LIST OF TOOLS REQUIRED Automatic center punch Bucking Bars Chip chaser Clecos: 3/32”, 1/8”, and side grip clamps Cleco pliers Copy of AC 43.13-1B... -
Page 6: Locating Wing Cutouts
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE C. LOCATING WING CUTOUTS TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Automatic center punch 578S0007-1 Template Right Wing Masking tape 578S0007-2 Template Left Wing... -
Page 7: Rivet Removal
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE D. RIVET REMOVAL TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Drills: #40, #30 Drill motor RIGHT WING On the Right Wing upper skin, with the rivets established in Step C-2, identify all rivet types and their sizes. -
Page 8: Doubler Placement
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE E. DOUBLER PLACEMENT TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Clecos: 1/8 04686 Upper Doubler Cleco pliers 578S0007-1 Right Wing Template Drills: #30... -
Page 9: Wing Cutouts
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE F. WING CUTOUTS TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Die grinder w/abrasive cutter 04663 Cover Plate Drill: ¼” Drill motor Files: ¼” round & 6” flat Snips: 20SR, 20SL Various methods may be employed to make the cutouts in the wings. -
Page 10: Doubler Installation (Preliminary)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ G. DOUBLER INSTALLATION (PRELIMINARY) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Bucking bars 04686 Upper doubler Chip chaser 578S0007-1 Right Wing Template... -
Page 11: Doubler Installation
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE H. DOUBLER INSTALLATION TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Bucking bars 578S0007-1 Right Wing Template Clecos: 3/32”, 1/8” 578S0007-2 Left Wing Template... -
Page 12: Speedbrake™ Cartridge Installation (Temporary)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE I. SPEEDBRAKE™ CARTRIDGE INSTALLATION (TEMPORARY) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Clecos: 1/8” 00486 Rivets Cleco pliers 01431 Screw Deburr tool... - Page 13 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ 8. Remove Support Bracket and deburr holes. 9. Drill remaining holes in bracket using a #40 and #19 drill and an 8-32 Nutplate Jig, countersink rivet holes, and install Nutplates (P/N 07032) using the supplied Rivets (P/N 00486).
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Page 14: Exterior Panel And Interior Removal
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE J. EXTERIOR PANEL AND INTERIOR REMOVAL TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Screw drivers: Phillips #2, #1 Sockets: 3/8”, 7/16” Wrenches: 3/8”, 7/16”... -
Page 15: Installation Of The Assymetric Logic Control (Alc)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE K. INSTALLATION OF THE ASSYMETRIC LOGIC CONTROL (ALC) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11 578S0014... -
Page 16: Wiring Speedbrake™ Cartridges To The Alc - Fixed Gear
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE L. WIRING SPEEDBRAKE™ CARTRIDGES TO THE ALC – FIXED GEAR TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11... - Page 17 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ Insert the ends through the Wire Holder (P/N 01727). 10. Referring to Drawing #578S0004 for color to pin code, insert the sockets into their respective holes in the Plug (P/N 01726).
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Page 18: Wiring Speedbrake™ Cartridges To The Alc - Retractable Gear
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE M. WIRING SPEEDBRAKE™ CARTRIDGES TO THE ALC – RETRACTABLE GEAR TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11... - Page 19 PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ On the inboard rib of the SpeedBrake bay, behind the lightning hole closest to the trailing edge, drill a #19 hole. (Some Aircraft may have an existing tooling hole that can be used.) Be sure to maintain 2D distance from any fastener or edge.
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Page 20: Wiring The Assymetric Logic Control (Alc)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE N. WIRING THE ASSYMETRIC LOGIC CONTROL (ALC) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1B Chp. 11 578S0004 Drawing... -
Page 21: Circuit Breaker And Switch
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE O. CIRCUIT BREAKER AND SWITCH TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Copy of AC 43.13-1A Chp. 11 578S0002 Drawing Drills: 7/16”, 5/8” Unibit... -
Page 22: Speedbrake™ Cartridge Installation (Permanent)
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE P. SPEEDBRAKE™ CARTRIDGE INSTALLATION (PERMANENT) TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION Screw driver: Phillips #2 578S0003 Drawing 01477 Screws 05097L &05097R Cartridge Assy. -
Page 23: Placards
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 2000 SERIES SPEEDBRAKE™ PA28/PA32 STC# SA00762SE Q. PLACARDS TOOLS REQUIRED PARTS REQUIRED PART NUMBER QUANTITY DESCRIPTION 00456 Placard 00455 Placard 01750 Placard 1. Install Placard (P/N 00456) in full view of the pilot. -
Page 24: Speedbrake Operational Test
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ R. SPEEDBRAKE OPERATIONAL TEST 1. Reconnect all electrical power. 2. Turn on aircraft master power switch. 3. Check that SpeedBrake Circuit Breaker is pushed in. -
Page 25: Documentation
Before performing flight tests it is recommended you complete the calculations for weight and balance and revise the equipment list showing installation of Precise Flight SpeedBrakes™ at 8-lbs. at ___._-in., and Precise Flight ALC at 1-lbs. at ___._-in. FAA Form 337, section 8 “Description of work accomplished”. -
Page 26: Trouble Shooting Guide
If Speedbrake doors open, check that doors stop approximately ¼” before being fully vertical. There should be no gap between the Speedbrake doors. If doors open beyond this position, call Precise Flight, Inc. 2. DO NOT OPERATE THE SPEEDBRAKES™ BY HAND While electrical power is on. -
Page 27: Instructions For Continued Airworthiness
• a.) Remove inspection plates b.) Disconnect electrical plugs c.) Remove SpeedBrakes from aircraft d.) Return SpeedBrakes to Precise Flight Inc. for Clutch Lubrication and Spring Replacement e.) Reinstall SpeedBrakes in aircraft f.) Connect electrical plugs g.) Install inspection plate •... -
Page 28: Parts List
PRECISE FLIGHT, INC. 63120 POWELL BUTTE ROAD BEND, OR 97701 800-547-2558 PA28/PA32 STC# SA00762SE 2000 SERIES SPEEDBRAKE™ APPENDIX A PARTS LIST ELECTRICAL LOAD ANALYSIS FORM INSTALLATION INSTRUCTION DRAWINGS REVISION C 04/16/01 PAGE 28...
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