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INSTALLATION
PPRI-3000
REPORT NO.
015PMAN0003
Document Number:
Aircraft Serial Number:
SA4005NM
STC Number:
SA00701SE
63354 POWELL BUTTE ROAD
BEND, OR 97701
800- 547-2558
®
Pulselite
Model 1210 / 2405-2A Installation Manual
FAA STC Number SA4005NM
FAA STC Number SA00701SE
NOTICE
These documents must be kept with the Aircraft Records
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ON THE PRECISE FLIGHT, INC.
(PFI) COMPANY AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO
REPORDUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE, OR SELL
ANYTHING IT MAY DESCRIBE.
REPORDUCTION, DISCLOSURE, OR USE WITHOUT
SPECIFIC WRITTEN AUTHORIZATION OF PFI IS STRICTLY FORBIDDEN.
Revision: J
February 1, 2007
Page 1
File:
015PMAN0003J Pulselite 1210 Installation Manual.DOC
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Summary of Contents for PRECISE FLIGHT Pulselite 1210
- Page 1 NOTICE These documents must be kept with the Aircraft Records THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ON THE PRECISE FLIGHT, INC. (PFI) COMPANY AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPORDUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE, OR SELL ANYTHING IT MAY DESCRIBE.
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Page 2: Table Of Contents
3.2 EMI/FRI Testing ......................20 3.2.1 Test Procedures ...................... 21 3.2.2 Testing Conditions....................21 3.2.3 Ground Communications Test ................. 21 3.2.4 Ground Navigation Systems Test ................22 Revision: J February 1, 2007 Page 2 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 3: List Of Tables
Figure 3 - Diode Installation..................... 17 Figure 4 - Typical Installations ....................Figure 5 - Typical Installations ....................19 Figure 6 - Suggested FAA Form 337 Description of Work Statement ........26 Revision: J February 1, 2007 Page 3 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 4: Revisions
Added Pass/Fail blocks to the EMI RFI testing, Revised COMM. test blocks. Removed Appendix with packing slip, and installation drawing. ICA information moved to PFI document 000PMAN0002. Revision: J February 1, 2007 Page 4 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 5: List Of Active
Document Number: 015PMAN0003 BEND, OR 97701 800- 547-2558 ® STC SA4005NM, SA00701SE PULSELITE 1210 INSTALLATION MANUAL IST OF CTIVE AGES ORIGINAL ADDED PAGES PAGE PAGE PAGE PAGE Revision: J February 1, 2007 Page 5 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 6: Overview
DC Power to the aircraft lamps with loads no greater than 125 Watts per channel (or approximately 10 Amps @ 12 VDC or approximately 10 Amps @ 24 VDC). Precise Flight recommends that the landing lights be turned on steady (full time) when the aircraft is within 200' AGL at night. Due to possible... -
Page 7: Pulselite Control Unit Specifications
® 6. Functionally check the Pulselite System. 7. Filling out necessary FAA paperwork and logbook entries to return the aircraft to service. 8. Complete and return the warranty card to Precise Flight, Inc. Revision: J February 1, 2007 Page 7 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 8: Pulselite Model 1210 Installation Kit Contents
EAD THE RAWINGS 1.5.1 Notes and Warnings Because of the uniqueness of this installation in existing aircraft, Precise Flight has added notes, cautions, and warnings to the installation manual. NOTE Notes are used to emphasize certain steps to prevent problems with the installation. -
Page 9: List Of Abbreviations
Wing Station 1.5.3 Drawing Interpretation All drawings produced by Precise Flight Inc, are based on ASME Y14.5-1994 standards, measurements in Inches, and Third Angle Projection. Information on the drawings including notes, parts, etc. are part of the FAA approved design and in most cases do include important installation and manufacturing information. -
Page 10: Parts Lists
F A SINGLE SHEET IS REPLACED REPLACE THE LIST OF ACTIVE PAGES WITH THE NEW ONE PROVIDED OR UPDATE THE LIST MANUALLY AND INITIAL AND DATE THE LIST Revision: J February 1, 2007 Page 10 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 11: Installation Instructions
Read all installation instructions prior to starting the installation or modifying the aircraft. If necessary, please contact Precise Flight Incorporated at (541) 382-8684 and ask for Pulselite assistance, or write us at the address above, if you have any questions. -
Page 12: List Of Tools
PFI STC drawing package, this is an approved location. All other locations require a separate approval; this is the responsibility of the installer. Revision: J February 1, 2007 Page 12 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 13: Pulselite Control Unit Installation
Burnish at least one fastener location to insure proper ground. 4.78 [121.29] 4.45 [113.03] (REF) 3.00 [76.20] 2.50 [63.50] (REF) 0.25 [6.35] (REF) 1.23 [31.12] Figure 2 - Pulselite Control Unit Dimensions Revision: J February 1, 2007 Page 13 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 14: Electrical Installation
All wiring must be secured to prevent chafing and faulting connections. Refer to FAA AC43.13-2B, or later FAA approved revision, for wiring installation best practices. NOTE Precise Flight recommends Mil-W-22759 wiring be used in the Pulselite Installation. !! WARNING !! Do Not Use Aluminum Wire for the Pulselite Installation. -
Page 15: Control Unit Wiring
E. LAMP INPUT POWER: The red wire is attached to either an existing external light circuit breaker or a new circuit breaker of the same value as the existing external light circuit Revision: J February 1, 2007 Page 15 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 16: Switch Installation
Pulselite switch, is easily operated by a pilot familiar with the aircraft but not the Pulselite system. The wide variety of switch styles used makes it impossible for Precise Flight to supply an appropriate switch for every aircraft. An ON-OFF switch is provided with the Pulselite kit however it may be preferable to install a customer supplied switch that more closely matches the existing aircraft switch style. -
Page 17: Diode Installation
LIGHTS SWITCH OUTPUT (CATHODE) INPUT (ANODE) PLEASE NOTE: WHEN DIODES ARE USED THE ENTIRE DIODE ASSEMBLY MUST BE INSULATED FROM AIRCRAFT GROUND. Figure 3 - Diode Installation Revision: J February 1, 2007 Page 17 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 18: Typical Installation Examples
LANDING CB LANDING (ORIGINAL EQUIPMENT DIODE UTILIZED IN SOME SYSTEMS) ORANGE PULSE GRAY WHITE VIOLET CONTROL CB PULSE 5A MAX 1200 SERIES YELLOW PULSELITE CB PULSELITE BLUE Revision: J February 1, 2007 Page 18 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 19: Figure 4 - Typical Installations
EXISTING CONTROL SWITCH REPLACED WITH 3 POSITION SWITCH LIGHT CB STEADY CONTROL CB PULSE WHITE ORANGE GRAY VIOLET 1200 SERIES YELLOW PULSELITE BLUE Figure 5 - Typical Installations Revision: J February 1, 2007 Page 19 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 20: Testing
Any and all discrepancies shall be noted. Any discrepancies noted during these procedures must be reported to Precise Flight, Inc. and evaluated for cause, extent and as to what corrective action should be taken to correct the problem. The aircraft may not be flown after discrepancies are... -
Page 21: Test Procedures
2. Select Comm. 1 to a local frequency in the upper end of the COMM frequency band. Check for clarity of reception and background noise with all Pulselite equipment operating. Repeat for all Comm radios. Remarks: PASS: FAIL: Initial: Date: Revision: J February 1, 2007 Page 21 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 22: Ground Navigation Systems Test
DME and listen for noise. Turn Pulselite equipment on and compare distance readings and background noise. e. Repeat for all other VHF NAV radios. Remarks: N/A: PASS: FAIL: Initial: Date: Revision: J February 1, 2007 Page 22 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... - Page 23 Turn Pulselite equipment on and monitor Signal Strength readings and watch for signal strength variations. e. GPS Position Page - check for position errors with Pulselite in operation. Remarks: N/A: PASS: FAIL: Initial: Date: Revision: J February 1, 2007 Page 23 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC...
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Page 24: Ground Weather Radar Test
Turn on the Pulselite equipment and again perform check. Note any discrepancies. Check the Flight Management Computer for errors on a RNAV and VOR Approach. Remarks: N/A: PASS: FAIL: Initial: Date: Revision: J February 1, 2007 Page 24 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 25: Conclusion
BEND, OR 97701 800- 547-2558 ® STC SA4005NM, SA00701SE PULSELITE 1210 INSTALLATION MANUAL 3.2.7 Conclusion EMI/RFI Passing Test Data Record Date: Make: Model: Ser. No: Witness: Date: Location: Remarks: Revision: J February 1, 2007 Page 25 File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC... -
Page 26: Documentation
E. The aircraft equipment list was revised to reflect these changes; weight and balance ® data was revised and placed in the aircraft records. A Precise Flight Inc. Pulselite Aircraft Flight Manual Supplement dated ________ was placed in the aircraft. -
Page 27: Trouble Shooting Guide
Authorized warranty work performed by the dealer will be limited to removal and re- installation of units on an exchange basis. Precise Flight Inc. will bear the cost of warranty returns both ways via UPS surface delivery only. Precise Flight reserves the right to use reconditioned parts in repairing the product or to use reconditioned units as warranty replacements.
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