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Summary of Contents for Keyline BIANCHI 106
- Page 1 SE AND AINTENANCE ANUAL KEY CUTTING MACHINE “B 106” IANCHI Code: B404895FG Version 0.3 Printed June 2014...
- Page 2 Copyright of Keyline S.p.A. Keyline S.p.A. reserves the rights in all countries for the translations, electronic saving, reproduction and partial or total adaptation (including microfilms and Photostats). Creating a booklet is a complex operation and requires numerous controls text, images and the relationships between the two.
- Page 3 DICHIARA CHE LA MACCHINA DECLARES THAT THE MACHINE - Denominazione generica: DUPLICATRICE CHIAVI - General name: KEY DUPLICATING MACHINE - Modello: BIANCHI 106 - Machine type: BIANCHI 106 - Matricola: - ID number: - Anno: - Year: - Rev.: 00 - Rev.: 00...
- Page 5 Any repair or replacement expenses, except transport costs, shall be quanto stabilito al successivo art.7. borne by Keyline S.p.A. Parts subject to normal wear and tear, such as Le spese di riparazione o sostituzione della macchina sono a carico di cutters, clamps, brushes, and tracers, are not covered by this warranty.
- Page 7 Keyline product. prodotto Keyline. Keyline is particularly careful and determined to create Keyline ripone la massima cura e attenzione per realizzare precision mechanical equipment that excels in terms of prodotti dalla meccanica di precisione, capaci di distinguersi performance and is very easy to use.
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Page 9: Table Of Contents
3.1.0 Main features ..........10 3.2.0 Parts- Machine model BIANCHI 106 ......12 3.3.0 Machine accessories . - Page 10 6.2.0 Adjustment of the key cutting machine......24 6.2.1 Adjusting the vice of key cutting machine “BIANCHI 106” . . . 24 6.2.2 Adjusting the gauge wings .
- Page 11 The “original” key from which, through bitting, a duplicate key is obtained. EY BLANK A key with no engraving that is cut following the profile of the key sample. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 3...
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Page 12: General Information
Keyline S.p.A., reserves the right not to update the manuals of previous versions of the machine. Users must follow the instructions contained in this manual scrupulously, especially those concerning safety norms and ordinary maintenance. -
Page 13: Machine Data Plate
E-mail: info@keyline.it Key cutting machine “BIANCHI 106” voltage: * absorbed power: * absorbed current: * *See “Technical features” page 17. Figure 1: Location of the machine data plate Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 5... -
Page 14: Working Conditions
Ordinary maintenance operations shall be performed by the personnel who use the key cutting machine. Any other operation (special maintenance, repairs, replacements etc..) shall be carried out by qualified personnel or contractors. Keyline S.p.A. is available for said assistance. Keyline S.p.A. is at your disposal for: •... -
Page 15: Safety Instructions
2.2.1 ROTECTION DEVICES Ground Connection (A). Guard to protect the operator from projected metal chips or scrap (B). B Eye guard A Ground connection Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 7... -
Page 16: Personal Protective Equipment
Always de-energise the machine (turn off the main switch) before servicing mobile parts that are electrically operated. Do not pour water or other liquids onto the engine or electrical connections. page 8 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 17: Residual Risks
Operators shall also prevent clothes, necklaces/bracelets/rings and/or long hair from becoming trapped or entangled in the moving parts of the machine. The use of caps to contain hair is recommended. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 9... -
Page 18: Machine Description
The smooth and accurate carriage movements are guaranteed by slideways on rolling bearings. The cast iron machine structure minimizes vibrations reducing the noise and increasing the life of the machine tool. Key cutting machines BIANCHI 106 are used to produce the following types of key: • Door cylinder keys •... - Page 19 NGLISH ACHINE DESCRIPTION EYS FOR DOOR CYLINDER LOCKS Figure 2: Keys for door cylinder locks OUBLE BIT CAR KEYS Figure 3: Double bit car keys Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 11...
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Page 20: Parts- Machine Model Bianchi 106
Tool holder Tracer point unit 'Start machine' push button Protective eye guard Carriage release lever Clamps unit 'Start brush' push button Lamp Milling cutter Brush Magnifying glass page 12 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. - Page 21 EVERS TO CLAMP JAWS These levers clamp jaws to lock processed keys in place AUGING DEVICE Rod used to set key measurements for an accurate key duplication Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 13...
- Page 22 AGNIFYING GLASS OOL HOLDER ARRIAGE RELEASE LEVER An upward movement of the lever causes the release of the carriage page 14 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A.
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Page 23: Machine Accessories
1 pc. D= 6 mm code VT58313 ORK SPANNER 1 pc. D= 19 code VT58294 RUSH 1 pc. code VA53039 ILLING CUTTER LOCKING ROD 1 pc. code B401575LA Table 1: Kit of accessories Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 15... -
Page 24: Electric Circuit
ACHINE DESCRIPTION NGLISH 3.4.0 LECTRIC CIRCUIT page 16 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 25: Technical Features
Maximum bitting length 53 mm Lighting Incandescent lamp Working temperature ÷ 0°C + 40°C Table 2: Technical features 3.5.1 OISE Acoustic pressure level dB(A) 78,5 Table 3: Noise Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 17... -
Page 26: Packing, Transport And Installation
The machine can be unloaded manually; no hoisting equipment is required. Warning: Be careful not to throw the machine off balance, let it tip over and fall. Even a small damage would impair its correct functioning. page 18 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 27: Item Ckecklist And Detection Of Damage
If any items are missing, the packing has been tampered with or the goods are damaged write a statement in the delivery note, sign it and have the carrier sign it too. Notify Keyline S.p.A. immediately and wait for the relevant instructions. - Page 28 Warning: Make sure that: there is no dripping from iron and metal structures; the transit of equipment, goods or people near the machine does not damage it. page 20 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A.
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Page 29: Installation
Do not use the machine in explosive or partially explosive atmo- sphere or in the presence of inflammable liquids of gases. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 21... -
Page 30: Lighting
5.3.0 ONNECTIONS 5.3.1 ROUNDING Key cutting machines BIANCHI 106 have been designed in compliance with the safety legislation in force and feature appropriate safety devices to prevent work accidents. In particular the machine was built with materials that: •... -
Page 31: Adjustment And Use
• Check that the machine and the surrounding area are tidy and no clothes, tools, spare parts and other objects may hamper machine operations. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 23... -
Page 32: Adjustment Of The Key Cutting Machine
2. Press the lever (Y) on the base of the clamp to lift it; 3. Get hold of block (F), lift it slightly and rotate it 180° to the required position. page 24 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 33: Adjusting The Gauge Wings
3. Loosen nut (G) that holds the wings and let them slide along the rod until the conditions described under point "2" are met (see figure 6). Lower plate gap against the clamp Figure 6: Adjusting the gauge wings Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 25... -
Page 34: Checking And Adjusting The Cutting Dept
7. Tighten nut and make sure the tracer point is locked. Repeat this procedure every time you need to change the milling unit. Figure 7: Control and adjustment of the cutting depth page 26 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 35: Checking And Adjusting The Milling Cutter - Tracer Point Spacing27
6. This is the correct milling cutter- tracer point distance; 7. Tighten nut (1) and make sure the tracer point is locked. Figure 8: Checking and adjusting the milling cutter - tracer point gap Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 27... -
Page 36: Key Cutting
10.Use the deburring brush to remove any burrs from the key. The brush is operated by the “Start Brush” push button. INGS INGS Figure 9: Duplicating single bit keys with shoulder page 28 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 37: Single Bit Keys Without Shoulder
7. Now go through steps 5-6-7-8-9-10 described in paragraph 6.3.1 on page 28. PURPOSE PLATE (positioning device) EY AGAINST THE ALL PURPOSE PLATE Figure 10: Duplication of single bit keys without shoulder Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 29... -
Page 38: Double Bit Car Keys
7. Use the deburring brush to remove any burrs from the key. The brush is operated by the “Start Brush” push button. Double bit car keys (side B) Double bit car keys (side D) Figure 11: Double bit car keys page 30 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 39: Using Shims
Warning: Never exchange the clamps. Figure 12: Use of shims Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 31... -
Page 40: Maintenance
PERATOR The machine operator must be knowledgeable about machine operation. ERSONNEL AUTHORIZED BY EYLINE Personnel from Keyline S.p.A. Technical Support Service or else officially authorised by Keyline S.p.A. Technical Support Service. 7.1.2 YPE OF AINTENANCE Maintenance can be subdivided into the following types, according to the operations involved: •... -
Page 41: Ordinary Maintenance
The following is a list of the most common ordinary maintenance activities that can be carried out by the machine operator. We recommend inspecting the machine periodically and replace worn parts. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 33... -
Page 42: Replacing The Milling Cutter
1. Remove the protective eyeguard by unscrewing the 2 fixing screws; Figure 13: Disassembling the carter page 34 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. - Page 43 6. Re-install the machine cover; 7. Re-install the machine cover; 8. Go through the steps described in paragraphs 6.2.3 e 6.2.4. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 35...
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Page 44: Replacing The Brush
2. Replace the brush paying attention that the shim remains between the brush and the belt pulley; 3. Go through the same steps in inverted order to fix the brush and re-install the protection guard. page 36 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 45: Replacing The Belts
1. Loosen the 5 screws that hold the cover (X); 2. Remove the cover and disconnect the cables; Figure 16: Disassembling the motor carter Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 37... - Page 46 2. When the belt is replaced and the tension is appropriate lock the nut through the nut with the 10 mm spanner. Figure 17: How to replace the belt page 38 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A.
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Page 47: Replacing The Tracer
2. Remove the tracer from its casing and replace it; 3. Fasten the new tracer going through the steps in inverted order. Figure 18: How to replace the tracer point Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 39... -
Page 48: Replacing The Lamp
1. Loosen the 3 screws that hold the cover (X); 2. Remove the lamp holder (20); 3. Replace the lamp (15W 230V); 4. Insert the lamp holder again (20). Figure 19: Lamp page 40 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A. -
Page 49: Cleaning The Machine
At the end of each working day clean the machine removing scrap and burrs to ensure proper functioning of the machine and to prevent any damage to its parts. Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 41... -
Page 50: Dismantling And Disposal
8.1.0 WEEE DIRECTIVE When disposal becomes necessary, the BIANCHI 106 appliance is to be considered as belonging to the WEEE category (Waste Electrical and Electronic Equipment). Keyline S.p.A. has always taken great care to protect the environment and complies with the legislative decree on WEEE that has been in force since 13/ 08/2005. - Page 51 Keyline S.p.A. KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG page 43...
- Page 52 ISMANTLING AND DISPOSAL NGLISH page 44 KEY CUTTING MACHINE BIANCHI 106 - Man. cod. B404895FG Keyline S.p.A.
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THE MACHINE STOP WORKING, I UNPLUG ALREADY THE MACHINE AND PUT IT BACK, STILL WILL NOT WORK.