Hiwin APM-T-10 Series User Manual
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Hiwin APM-T-10 Series User Manual

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APM
Absolute Position
Measurement System
User Manual
www.hiwinmikro.tw
ME06UE01-2401_V1.0

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Summary of Contents for Hiwin APM-T-10 Series

  • Page 1 Absolute Position Measurement System User Manual www.hiwinmikro.tw ME06UE01-2401_V1.0...
  • Page 2 Related Documents Through related documents, users can quickly understand the positioning of this manual and the correlation between manuals and products. Go to HIWIN MIKROSYSTEM’s official website → Download → Manual Overview for details (https://www.hiwinmikro.tw/Downloads/ManualOverview_EN.htm).
  • Page 3 Approvals Approvals EU Directives Integration Standards Emissions EN-61000-6-4:2007/A1:2011 Immunity EN 6100-6-2:2005 EU Directives Absolute Position Measurement System Model RoHS Directive APM-□□-□□-□□-T-10 ✓ ✓ Note: EN: Europäische Norm = European standard...

  • Page 4: Table Of Contents

    Table of Contents General information ............................1-1 Revision history ..........................1-2 About this manual ........................... 1-3 General precautions ........................1-4 Safety instruction ..........................1-5 Copyright ............................1-7 Manufacturer information ........................ 1-7 Product monitoring .......................... 1-7 Basic safety information ........................... 2-1 Overview ............................
  • Page 5 4.3.1 Recommended accuracy for installation surface ..............4-3 4.3.2 Dimensions of absolute position measurement system............4-4 4.3.2.1 Dimensions of absolute position scale ................4-4 4.3.2.2 Dimensions of absolute position measurement ............. 4-4 Storage ............................4-5 Unpacking and setup ........................4-6 Assembly and connection ..........................
  • Page 6 11.3.1 Dimensional tolerances ......................11-5 11.3.2 Geometric tolerances ......................11-5 11.4 Optional accessories ........................11-6...
  • Page 7 1. General information General information ............................1-1 Revision history ..........................1-2 About this manual ........................... 1-3 General precautions ........................1-4 Safety instruction ..........................1-5 Copyright ............................1-7 Manufacturer information ........................ 1-7 Product monitoring .......................... 1-7 HIWIN MIKROSYSTEM CORP.

  • Page 8: General Information

    1.1 Revision history The version of the manual is also indicated on the bottom of the front cover. ME06UE01-2401_V1.0 Version Release Date Release Date Version Applicable Product Revision Contents Absolute position Jan. 31 , 2024 First edition. measurement system HIWIN MIKROSYSTEM CORP.

  • Page 9: About This Manual

    This manual aims to assist users to operate absolute position measurement system. The content of this manual contains introduction, sizing, installation, troubleshooting, maintenance, waste disposal and appendix. Before using the product, please carefully read through this manual, and follow the general precautions and safety instruction to ensure normal operation of the product. HIWIN MIKROSYSTEM CORP.

  • Page 10: General Precautions

    ◼ Do not subject the product to shock or place it in risky locations. HIWIN MIKROSYSTEM is not responsible for any damage, accident or injury caused by improper usage.

  • Page 11: Safety Instruction

    Keep magnetic objects away from with sharp objects. the position scale. When storing the position scale, the r 50mm Do not band the position scale. radius should not be smaller than 140 mm. Environmentally hazardous Dangerous voltage! substance. HIWIN MIKROSYSTEM CORP.
  • Page 12 Since the position scale consists of magnetic substance, keep it away from strong magnetic materials and strong magnetic fields during usage and installation to prevent malfunction. ◆ Stay at least 5 cm away from the magnetic field strength of 5000 gauss to prevent the position measurement system from disruption. HIWIN MIKROSYSTEM CORP.

  • Page 13: Copyright

    This user manual is protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN MIKROSYSTEM. Note: HIWIN MIKROSYSTEM reserves the right to change the contents of this manual or product specifications without prior notice. 1.6 Manufacturer information Table 1.6.1 Manufacturer’s details...
  • Page 14 ME06UE01-2401 General information Absolute Position Measurement System User Manual (This page is intentionally left blank.) HIWIN MIKROSYSTEM CORP.

  • Page 15: Basic Safety Information

    Environment factors ....................... 2-3 2.3.2 Personal factors ........................2-3 Conversions and modifications ....................... 2-3 Residual risks ..........................2-4 Personnel requirements........................2-4 Protective equipment ........................2-5 2.7.1 Personal protective equipment ....................2-5 Labels on absolute position measurement system ................ 2-5 HIWIN MIKROSYSTEM CORP.

  • Page 16: Overview

    Be sure to configure fire extinguishers and install automatic sprinklers in the operating environment to avoid fire that causes casualties and property loss. ◼ It is strictly forbidden to store flammable substances in the working area, smoking is prohibited in the place. HIWIN MIKROSYSTEM CORP.

  • Page 17: Reasonably Foreseeable Misuse

    Operate the product without clear consciousness or under the influence of drugs or alcohol. ◼ 2.4 Conversions and modifications ◼ Do not disassemble the product on your own without authorization. If there are any special requests, please contact HIWIN MIKROSYSTEM. Do not tear the product label. ◼ HIWIN MIKROSYSTEM CORP.

  • Page 18: Residual Risks

    Please refer to the relevant chapters for risks and warnings of the management and operation. If users still have doubts about the product after reading the manual, please contact the sales representatives of HIWIN MIKROSYSTEM, there will be professionals to assist you. 2.6 Personnel requirements Users must read the product manual carefully, be authorized or have knowledge of the product, and must be familiar with safety equipment and regulations.

  • Page 19: Protective Equipment

    Before using the product, check if the label matches the specification. The Output on the shipping label of absolute position measurement will vary according to the selected specification. The shipping label of absolute position scale will be directly printed on the scale. HIWIN MIKROSYSTEM CORP.
  • Page 20 ME06UE01-2401 Basic safety information Absolute Position Measurement System User Manual (This page is intentionally left blank.) HIWIN MIKROSYSTEM CORP.

  • Page 21: Product Description

    Technical specifications of absolute position scale ..............3-3 3.2.2 Technical specifications of absolute position measurement ..........3-4 3.2.2.1 BiSS-C communication ....................3-6 3.2.2.2 H-code communication....................3-7 Order code ............................3-8 3.3.1 Absolute position scale ......................3-8 3.3.2 Absolute position measurement ..................... 3-8 HIWIN MIKROSYSTEM CORP.

  • Page 22: Absolute Position Measurement System Description

    It will not burn even if the polarity of the power supply is reversed ✓ Applicable to most of the electrical controls, with voltages of 5 V, 12 V, and 24 V ✓ Auxiliary installation of LED light HIWIN MIKROSYSTEM CORP.

  • Page 23: Main Components Of Absolute Position Measurement System

    Position scale width 10 mm Position scale thickness 1.83 mm With cover strip Mass 60 g/m ◼ Environmental specification Table 3.2.1.3 Feature Technical Data Additional Information Operating temperature -25°C~80°C Storage temperature -25°C~80°C Relative humidity 0~100% Condensation allowed HIWIN MIKROSYSTEM CORP.

  • Page 24: Technical Specifications Of Absolute Position Measurement

    Storage temperature -20°C~70°C Relative humidity 0~100% Condensation allowed International protection IP68 IEC60529 marking Vibration resistance 145 m/s (50 Hz~2000 Hz) IEC60068-2-6 Shock resistance 1000 m/s (6 ms) IEC60068-2-27 Maximum external magnetic ±5 mT field EN61000-6-2 EMC protection EN61000-6-4 HIWIN MIKROSYSTEM CORP.
  • Page 25 4.5~28 V DC voltage Set-up time after switch-on 20 ms Only read head Current consumption 200 mA When voltage input is 5 V Voltage drops 25 mV/m BiSS-C contains analog Communication interface BiSS-C/H-code synchronous output RoHS certified Qualified HIWIN MIKROSYSTEM CORP.

  • Page 26: Biss-C Communication

    Figure 3.2.2.1.1 BiSS-C communication timing diagram ◼ Communication state table Table 3.2.2.1.2 BiSS-C communication state table Type High (1) Low (0) Possible cause of error Error Alarm Normal Abnormal Abnormal reading position Warn Alarm Normal Abnormal Abnormal temperature warning HIWIN MIKROSYSTEM CORP.

  • Page 27: H-Code Communication

    Table 3.2.2.2.2 H-code communication state table Byte Type 0x00 0x10, 0x20, 0x30 Possible cause of error 0x10: abnormal reading position 0x20: abnormal temperature, signal error, abnormal counting, abnormal SF field Alarm Normal Abnormal hardware 0x30: including the errors of 0x10 and 0x20 HIWIN MIKROSYSTEM CORP.

  • Page 28: Order Code

    Absolute Position Measurement System User Manual 3.3 Order code Select suitable absolute position measurement system based on requirement. 3.3.1 Absolute position scale Figure 3.3.1.1 Model description of absolute position scale 3.3.2 Absolute position measurement Figure 3.3.2.1 Model description of absolute position measurement HIWIN MIKROSYSTEM CORP.

  • Page 29: Transport And Setup

    Recommended accuracy for installation surface ..............4-3 4.3.2 Dimensions of absolute position measurement system............4-4 4.3.2.1 Dimensions of absolute position scale ................4-4 4.3.2.2 Dimensions of absolute position measurement ............. 4-4 Storage ............................4-5 Unpacking and setup ........................4-6 HIWIN MIKROSYSTEM CORP.

  • Page 30: Delivery

    1. The position scale of the position measurement system must not be exposed to strong magnetic fields (keep a distance to permanent magnets of linear motor axes!). 2. Strong vibrations (e.g., a blow with a hammer) can also damage the magnetization of the position scale. HIWIN MIKROSYSTEM CORP.

  • Page 31: Requirements At The Installation Site

    Before installation, check if the position measurement has transport damages. Do not install damaged ◆ position measurement. 4.3.1 Recommended accuracy for installation surface The sectional view of the base of the installation platform and the recommended tolerances are shown as follows. Figure 4.3.1.1 HIWIN MIKROSYSTEM CORP.

  • Page 32: Dimensions Of Absolute Position Measurement System

    ME06UE01-2401 Transport and setup Absolute Position Measurement System User Manual 4.3.2 Dimensions of absolute position measurement system 4.3.2.1 Dimensions of absolute position scale Figure 4.3.2.1.1 4.3.2.2 Dimensions of absolute position measurement Unit: mm Figure 4.3.2.2.1 HIWIN MIKROSYSTEM CORP.

  • Page 33: Storage

    Carbon tetrachloride, Heptane, Vapor, Turpentine, Trichloroethylene, Kerosene, Toluene ◆ Do not directly touch the connector, or the generated static electricity may affect the function. ◆ Do not plug or unplug the connector when the power is on. HIWIN MIKROSYSTEM CORP.

  • Page 34: Unpacking And Setup

    Users can take a photo to record. During the process, avoid the direct contact with the adapters or bare wires. Step5. Carefully transport the product and avoid heavy drops and dents. HIWIN MIKROSYSTEM CORP.
  • Page 35 Electrical installation ........................5-8 5.2.1 Communication port ....................... 5-9 5.2.1.1 Port type ......................... 5-9 5.2.1.2 BiSS-C communication port ................... 5-9 5.2.1.3 H-code communication port ..................5-10 5.2.2 Configuration of signal receiver ................... 5-10 5.2.3 Cable length description ....................... 5-11 HIWIN MIKROSYSTEM CORP.

  • Page 36: Assembly And Connection

    Magnetic chips or other foreign objects may stick to the position scale. This can destroy the mechanics of the encoder. ◆ Check the air gap between the scanning unit and the position scale regularly and keep it free! HIWIN MIKROSYSTEM CORP.

  • Page 37: Absolute Position Scale Installation

    Step 1: Thoroughly clean the installation surface on which the position scale is to be mounted with alcohol or isopropanol. Figure 5.1.1.1 Note: The mounting surface for the position scale must be absolutely clean, dry and free of grease! This is the only way to ensure a reliable adhesive bond! HIWIN MIKROSYSTEM CORP.
  • Page 38 Step 2: Tear off the double-sided tape of the position scale. Figure 5.1.1.2 Step 3: Use the installation fixture to paste the position scale on the installation surface. Figure 5.1.1.3 Step 4: Clean the surface of the position scale. Figure 5.1.1.4 HIWIN MIKROSYSTEM CORP.
  • Page 39 ME06UE01-2401 Absolute Position Measurement System User Manual Assembly and connection Step 5: Tear off the double-sided tape of the cover strip. Figure 5.1.1.5 Step 6: Paste the cover strip on the position scale. Figure 5.1.1.6 HIWIN MIKROSYSTEM CORP.

  • Page 40: Absolute Position Measurement Installation

    Figure 5.1.2.2 Side specifications for installing position measurement Note: The read head must be aligned with the position scale according to the figure above, and the direction of the LED light must be the same as the printed arrow direction on the position scale. HIWIN MIKROSYSTEM CORP.
  • Page 41 Assembly and connection Do not bend the signal cable when the outlet is smaller than 30 mm, and the minimum bending radius is 40 mm. Figure 5.1.2.3 Specifications of outlet and bending radius for absolute position measurement HIWIN MIKROSYSTEM CORP.

  • Page 42: Electrical Installation

    4 kV in accordance with EN61000-4-4. 4. To avoid EMC interference in the encoder signal, the encoder cable extension must be shielded, and the shielding must be contacted over a wide area via the plugs. High-quality, fully shielded plugs must be used. HIWIN MIKROSYSTEM CORP.

  • Page 43: Communication Port

    Blue SLO+ Violet Violet SLO- Black Black Inner shield Inner shield Inner shield Shield Case Outer shield Outer shield Case Case Outer shield Note: D-Sub VGA 26 Pin must be used with HIWIN Excellent Smart Cube (ESC). HIWIN MIKROSYSTEM CORP.

  • Page 44: H-Code Communication Port

    Outer shield 5.2.2 Configuration of signal receiver For absolute position measurement, there are two kinds of signal outputs, analog signal and serial signal. The configurations of signal receiver are shown in the following figure. Figure 5.2.2.1 5-10 HIWIN MIKROSYSTEM CORP.

  • Page 45: Cable Length Description

    Type II: Connect Excellent Smart Cube (ESC) to servo drive, cable length A+B ≤ 16 m (including connectors). Figure 5.2.3.2 Note: For the specifications of Excellent Smart Cube (ESC), refer to chapter 3 Excellent Smart Cube (ESC) in “E1 Series Servo Drive User Manual”. HIWIN MIKROSYSTEM CORP. 5-11...
  • Page 46 For the cable length specifications of cable B, refer to chapter 16 Appendix in “E1 Series Servo Drive User Manual”. Type III: Connect extension cable to servo drive, cable length A+C ≤ 16 m (including connectors). Figure 5.2.3.3 Note: The figure here is for demonstration only. Perform the configuration according to the actual specifications. 5-12 HIWIN MIKROSYSTEM CORP.

  • Page 47: Commissioning

    6. Commissioning Commissioning ..............................6-1 Commissioning ..........................6-2 6.1.1 LED light status ........................6-2 HIWIN MIKROSYSTEM CORP.

  • Page 48: Commissioning

    Red light malfunctions. The absolute position measurement has rational error or the internal power Flashing red light malfunctions, and there is no communication between servo drive (controller) and position measurement. No light No power input or general failure. HIWIN MIKROSYSTEM CORP.

  • Page 49: Maintenance And Cleaning

    7. Maintenance and cleaning Maintenance and cleaning ..........................7-1 Maintenance ........................... 7-2 Cleaning ............................7-2 HIWIN MIKROSYSTEM CORP.

  • Page 50: Maintenance

    Besides, regularly check the air gap. CAUTION ◆ Obstacle removal and maintenance can only be performed by HIWIN MIKROSYSTEM technicians or authorized dealers, and with appropriate protective equipment. ◆ Do not perform any maintenance actions while the motor is running. The controller must stop the motor first.

  • Page 51: Disposal

    8. Disposal Disposal ................................8-1 Waste disposal ..........................8-2 HIWIN MIKROSYSTEM CORP.

  • Page 52: Waste Disposal

    Sort by type before disposal Block Plastic components Dispose of as residual waste Position measurement Cabling, Dispose of as electrical waste system electrical components Steel components Sort by type before disposal Profile rails Plastic cover caps Dispose of as residual waste HIWIN MIKROSYSTEM CORP.

  • Page 53: Troubleshooting

    9. Troubleshooting Troubleshooting..............................9-1 Troubleshooting ..........................9-2 9.1.1 LED troubleshooting ......................9-2 HIWIN MIKROSYSTEM CORP.

  • Page 54: Troubleshooting

    No light to the servo drive or the wiring is not solved, send the position measurement wrong back to the factory for repairs by yourselves or through the dealers. HIWIN MIKROSYSTEM CORP.

  • Page 55: Declaration Of Incorporation

    Declaration of incorporation 10. Declaration of incorporation ........................... 10-1 10.1 Declaration of incorporation ......................10-2 HIWIN MIKROSYSTEM CORP. 10-1...
  • Page 56 ME06UE01-2401 Declaration of incorporation Absolute Position Measurement System User Manual Declaration of incorporation 10.1 10-2 HIWIN MIKROSYSTEM CORP.

  • Page 57: Appendix

    Appendix Appendix ................................. 11-1 11.1 Glossary ............................11-2 11.2 Unit conversion ..........................11-3 11.3 Tolerances and hypotheses ......................11-5 11.3.1 Dimensional tolerances ......................11-5 11.3.2 Geometric tolerances ......................11-5 11.4 Optional accessories ........................11-6 HIWIN MIKROSYSTEM CORP. 11-1...

  • Page 58: Glossary

    The terminal resistance is generally between 100~140 ohm, and the typical value is 120 ohm. 11-2 HIWIN MIKROSYSTEM CORP.

  • Page 59: Unit Conversion

    1000 3.281 39.37 cm/s 0.01 3.281 x 10 0.3937 mm/s 0.001 3.281 x 10 3.937 x 10 ft/s 0.3048 30.48 304.8 in/s 0.0254 2.54 25.4 8.333 x 10 ◼ Force 0.2248 3.5969 4.4482 0.2780 0.0625 HIWIN MIKROSYSTEM CORP. 11-3...
  • Page 60 °F °C (°F - 32) x 5 / 9 °F (°C x 9 / 5) + 32 ◼ Magnetic field 1000 10000 1 x 10 1 x 10 ◼ Voltage 1000 0.001 ◼ Current 1000 0.001 11-4 HIWIN MIKROSYSTEM CORP.

  • Page 61: Tolerances And Hypotheses

    It refers to the range value of a line or plane that should have a Perpendicularity theoretically correct angle, a geometric line or geometric plane that tolerance deviates from a theoretically correct angle relative to a reference line or plane. HIWIN MIKROSYSTEM CORP. 11-5...

  • Page 62: Optional Accessories

    This ensures that the position scale can be used in harsh environments. Product model: PSF-01 Figure 11.4.2 End clamp ◼ Magnetic analysis card With this, the incremental track and absolute track of position scale can be easily determined. Product model: MVF-03 Figure 11.4.3 Magnetic analysis card 11-6 HIWIN MIKROSYSTEM CORP.

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