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Summary of Contents for Hiwin MAGIC
- Page 1 Assembly Instructions HIWIN MAGIC Positioning Measurement Systems www.hiwin.de...
- Page 2 HIWIN GmbH Brücklesbünd 2 D-77654 Offenburg Phone +49 (0) 7 81 9 32 78 - 0 +49 (0) 7 81 9 32 78 - 90 info@hiwin.de www.hiwin.de All rights reserved. Complete or partial reproduction is not permitted without our permission.
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Page 3: Table Of Contents
Technical data of the magnetic scale Technical data of the reference switch Spare parts and article numbers Article numbers of the individual parts Order code for HIWIN MAGIC-PG linear guideway Order code for HIWIN MAGIC EC Declaration of Conformity MAGIC-01-8-EN-1606-MA... -
Page 4: Information About This Document
Cleaning Maintenance Troubleshooting and error elimination Shutdown, disassembly and disposal 1.1 Applicability of these assembly instructions These assembly instructions are applicable to HIWIN positioning measurement systems with the following product designa- tions: HIWIN MAGIC HIWIN MAGIC-PG 1.2 Symbols used The following symbols are used in these instructions. -
Page 5: Safety
In the event of alterations or improper assembly, installation, putting into operation, maintenance or repair, the manufacturer assumes no liability. Only original parts from HIWIN may be used as spare parts and accessories. Spare parts and accessories not supplied by HIWIN are not tested for operation with HIWIN MAGIC positioning measurement systems and may compromise operational safety and reliability. -
Page 6: Safety Information On Handling Current-Carrying, Live Products
+49 (0) 781 / 9 32 78-90 Product descriptions The magnetic positioning measurement systems of the HIWIN MAGIC series are optimised for measuring the distances trav- elled in linear movements and particularly on linear motor axes. They are particularly suitable for use in harsh environmental conditions and are resistant to oil, dirt, vibrations and shocks. -
Page 7: Hiwin Magic
If this happens, the magnetic scale can bulge up. This must be prevented by taking additional measures (e.g. additional clamping of the magnetic scale at the ends). HIWIN GmbH assumes no liability if a scale that was not secured by means of suitable measures should come loose from the rail. -
Page 8: Reference Switch
Product descriptions 3.4 Reference switch The MAGIC encoder delivers index signals at a distance of 1 mm. For the definition of a reference point, a reference switch (“cam switch”) is required. For this purpose, HIWIN offers an inductive proximity switch (see Figure 3.6). -
Page 9: Assembly
The numbers used for identification in the assembly instructions are also shown in the item overview in Section 9.1 in order to make it easier to select individual parts. 4.1 Assembly of the HIWIN MAGIC The following assembly steps for the HIWIN MAGIC are shown in Figure 4.1. flush Figure 4.1 Assembly of the HIWIN MAGIC 4.1.1 Assembly of the magnetic and protective cover tape... -
Page 10: Assembly Of The Hiwin Magic-Pg
Make sure that the minimum cable bending radius of 40 mm is not underrun. 4.2 Assembly of the HIWIN MAGIC-PG The following assembly steps for the HIWIN MAGIC-PG are shown in Figure 4.2. 4.2.1 Assembly of the profile rails Fit the profile rails as described in the assembly instructions for the linear guideways. - Page 11 Assembly Instructions HIWIN MAGIC Positioning Measurement System Assembly Figure 4.2 Inserting the magnetic scale Install the fitting tool on the profile rail using the tool provided. First check that the fitting toolʼs pressure roller is free of grease. Run the fitting tool along the whole length of the profile rail a number of times. Then remove the fitting tool.
- Page 12 Fix the encoder by tightening the screws [7] with 1 Nm. Fasten the end seal [14] onto the MAGIC-PG encoder [5] using screws [11], nuts [10] and lock washers [9]. Make sure that the end sealʼs complete sealing lip lightly touches the outline of the profile rail.
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Page 13: Reference Switch
The counting direction is as shown in Section 8.1 if the cable is connected as in Table 5.1. Fasten the new MAGIC-PG encoder [5] onto the recirculation unit [8] using the screws [7] and the lock washers [9] (see Figure 4.5). -
Page 14: Electrical Connection
EMC requirements of EN 61000-4-4, test severity level 3. This covers immunity to electrical fast transients. For HIWIN linear motor axes, and in general for all highly dynamic applications we recommend our pre-assembled extension cables that are specifically designed for dynamic use in drag chains. The high-quality 8-wire cables (each: V1+, V1– / V2+, V2–... -
Page 15: Subsequent Switching
Assembly Instructions HIWIN MAGIC Positioning Measurement System Electrical connection When the encoder is connected as in Table 5.1, the counting direction (with a moving encoder) is as specified in the assembly instructions (see Figure 4.1 and Figure 4.2). If you wish to have a positive counting direction in the opposite direction, when connecting to the electronic evaluation system, you must switch “A”... -
Page 16: Voltage Amplitudes
Assembly Instructions HIWIN MAGIC Positioning Measurement System Electrical connection 5.3 Voltage amplitudes The output voltage of the encoder (1 V ) depends on its distance from the magnetic scale. Figure 5.4 shows the relationship between amplitude and reading distance. Recommended range... -
Page 17: Putting Into Operation
Assembly Instructions HIWIN MAGIC Positioning Measurement System Putting into operation/Maintenance Putting into operation Note: NOTE Read the assembly instructions for the other system components (e.g. linear motor, drive amplifier). When putting the positioning measurement system into operation, you must adhere to the following sequence: Connect the encoder. -
Page 18: Technical Data
8.1 Orientation of the HIWIN MAGIC-PG encoder According to the order code (see Section 9.2) the HIWIN MAGIC-PG encoder is available in the orientations 1 to 4. Without a statement about the required orientation the encoder is delivered by default (orientation 1). -
Page 19: Dimensions
Figure 8.1 Scale drawing of the HIWIN MAGIC encoder 8.2.2 HIWIN MAGIC-PG dimensions Figure 8.2 Scale drawing of the HGH20CA block including the MAGIC-PG housing Figure 8.2 shows an HGH20CA / HGH25CA block. It is also possible to use the modules with HG20, HG25, QH20 and QH25 block sizes (long type and flange type, see the “Linear Guideways”... - Page 20 Assembly Instructions HIWIN MAGIC Positioning Measurement System Technical data 8.2.3 PG-rail dimensions Rail with groove, mounting from above ØD Ød Table 8.2 Dimensions of HGR_R G1 Series/Size Max. length Max. length Weight [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]...
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Page 21: Technical Data Of The Magic Encoder
Assembly Instructions HIWIN MAGIC Positioning Measurement System Technical Data 8.3 Technical data of the MAGIC encoder Table 8.5 Electrical and mechanical properties of the HIWIN MAGIC and HIWIN MAGIC-PG Type (analog) TTL (digital) Electrical properties Output signal sin/cos, 1 V (0.85 V... - Page 22 Electrical signals after the differential input of the downstream electronic components. The sinus/cosinus interface of HIWIN MAGIC-PG is strictly based on the Siemens specifications. The period length of the sinus output signal is 1 mm. The period length of the reference signal is 1 mm.
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Page 23: Technical Data Of The Magnetic Scale
Assembly Instructions HIWIN MAGIC Positioning Measurement System Technical data 8.4 Technical data of the magnetic scale Table 8.6 Technical data of the magnetic scale Technical data Magnetic scale (incl. stainless steel protective cover tape) Accuracy class ± 20 µm/m Linear expansion coefficient 11.5 ×... -
Page 24: Technical Data Of The Reference Switch
Assembly Instructions HIWIN MAGIC Positioning Measurement System Spare parts and item numbers 8.5 Technical data of the reference switch The reference switch is an inductive proximity switch. See Table 8.7 for the technical data and Figure 8.6 for the dimensions. -
Page 25: Spare Parts And Article Numbers
8-14-0003 Reference switch with 4 m cable 8-12-0011 Bracket for reference switch Round connector (for connecting cable of the MAGIC encoder) 8-10-0222 Coupling, 17-pin, central fastening, external M17 × 1 screw thread (Type: NAKUA874MR1087004A000, InterContec), assembled Specify cable length on order! 8-10-0090 Male connector, 17-pin, M17 ×... -
Page 26: Order Code For Hiwin Magic-Pg Linear Guideway
Without specification the block will be delivered with standard dust protection (standard end seal and bottom seal). For cables with open end the standard cable length is 5000. Suitable for the pre-assembled HIWIN extension cable, see Section 5.1. The display has to be ordered separately. -
Page 27: Order Code For Hiwin Magic
Assembly Instructions HIWIN MAGIC Positioning Measurement System Spare parts and article numbers 9.3 Order code for HIWIN MAGIC 9.3.1 Order code for magnetic scale of HIWIN MAGIC positioning measurement system MAGIC XXXX Positioning measurement system Length [mm] PS: Magnetic scale... -
Page 28: Ec Declaration Of Conformity
Assembly Instructions HIWIN MAGIC Positioning Measurement System EC Declaration of Conformity EC Declaration of Conformity according to EMC Directive 2004/108/EC Manufacturer Authorised representative in EU HIWIN MIKROSYSTEM CORP., Ltd HIWIN GmbH No.6, Jingke Central Rd., Taichung Precision Machinery Park, Brücklesbünd 2... - Page 29 Assembly Instructions HIWIN MAGIC Positioning Measurement System Notes MAGIC-01-8-EN-1606-MA...
- Page 30 Assembly Instructions HIWIN MAGIC Positioning Measurement System Notes MAGIC-01-8-EN-1606-MA...
- Page 32 Linear Motor Rotary Tables Drives & Servo Motors Components Germany France Switzerland Netherlands China HIWIN GmbH HIWIN France s.a.r.l. HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 2 20 Rue du Vieux Bourg Eichwiesstrasse 20 info hiwin.nl www.hiwin.cn D-77654 Offenburg...
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