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Summary of Contents for Hiwin MAGIC-01-14-EN-2207-MA
- Page 1 Assembly instructions HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA www.hiwin.de...
- Page 2 Reprinting, even in part, is not permitted without our approval. These assembly instructions are protected by copyright. Written permission is required from HIWIN GmbH for any duplication, publication in whole or in part, alterations or abridgement. HIWIN MAGIC Distance Measuring Systems...
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Page 3: Table Of Contents
........... . . Mounting the HIWIN MAGIC-PG – HG and QH series . -
Page 4: General
MAGIC-PG in such a way that they present no danger to persons, the environment or property 1.1.3 Availability The assembly instructions must always be available to all persons working with or on the HIWIN MAGIC and MAGIC-PG distance measuring systems. HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA... -
Page 5: Presentation And Layout Conventions Used In These Assembly Instructions
Lists are identified through the use of bullet points. Example: It is available in two versions: HIWIN MAGIC: type with separate encoder HIWIN MAGIC-PG: distance measuring system integrated in a linear guideway … 1.2.3 Presentation of safety information Safety notices are always indicated by a signal word and sometimes with a hazard-specific symbol (see section 1.2.4 Symbols used). -
Page 6: Warranty And Liability
+49 (0) 781 / 9 32 78 - 97 E-mail info@hiwin.de Internet www.hiwin.de Product monitoring Please inform HIWIN, as the manufacturer of the HIWIN MAGIC and MAGIC-PG distance measuring systems, about: Accidents Possible sources of danger on the MAGIC and MAGIC-PG distance measuring systems ... -
Page 7: Basic Safety Information
The manufacturer accepts no liability in the event of modifications or improper assembly, installation, commissioning, operation, maintenance or repair. Only original HIWIN parts are permitted as spare parts and accessories. Spare parts and accessories not supplied by HIWIN have not been tested for operation with HIWIN MAGIC distance measuring systems and may impair operational safety. -
Page 8: Safety Instructions For Storage And Transport
Fax: +49 (0) 781 / 9 32 78-90 For questions regarding the documentation, suggestions and corrections, please send a fax to the following fax address: Tel.: +49 (0) 781 / 9 32 78-90 HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 8 of 32... -
Page 9: Product Descriptions
It is available in two versions: HIWIN MAGIC: type with separate encoder HIWIN MAGIC-PG: distance measuring system integrated in a linear guideway HIWIN MAGIC This distance measuring system consists of a separate encoder (fig. 3.1) and a magnetic tape(fig. -
Page 10: Connections
Depending on customer requirements, the MAGIC and MAGIC-PG distance measuring systems are offered in different forms and scopes. Individual components can be supplied for retrofitting existing linear guide systems. HIWIN also offers the distance measuring systems installed in linear guides as a complete system. -
Page 11: Assembly
This must be prevented with specific measures (e.g. additional clamping of the magnetic tape at the ends). HIWIN GmbH accepts no liability should a tape come loose from the rail that has not been secured with the appropriate measures. - Page 12 The distance between the cover strip and the encoder must be 0.2 ±0.1 mm. The use of a feeler gauge is recommended for setting the correct distance. Make sure that the minimum cable bending radius of 40 mm is not undercut! HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 12 of 32...
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Page 13: Mounting The Hiwin Magic-Pg - Hg And Qh Series
Assembly instructions Assembly Mounting the HIWIN MAGIC-PG – HG and QH series 4.2.1 Assembly of the profile rails Mount the linear guideways according to the “Linear guideways” assembly instructions. 4.2.2 Mounting the magnetic and cover strip The magnetic and cover strip must be glued in place after the rails have been mounted. - Page 14 Art. no. Name Cover strip Lock washer Screws Wiper Screws Encoder Note: When mounting the MAGIC-PG encoder, make sure that the minimum cable bending radius of 40 mm is not undercut! HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 14 of 32...
- Page 15 Table 4.2: Replacement of MAGIC-PG encoder – HG and QH series Art. no. Name Art. no. Name Profile rail Encoder Magnetic scale Deflection unit Cover strip Lock washer Screws Screws Wiper HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 15 of 32...
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Page 16: Mounting The Hiwin Magic-Pg - Cg Series
For assembled profile rails, the cover strip is delivered in the required length and with finished ends according to Table 4.3. Note: We recommend using the assembly and disassembly tool from HIWIN for mounting the cover strip. Information on the disassembly tool can be found in section 9.2 Assembly/disassembly tool for cover strip. - Page 17 Starting from the front side, press on the second fold of the cover strip. Fig. 4.8: Fitting the beginning of the tape The cover strip is resting flush on the upper side of the profile rail. HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 17 of 32...
- Page 18 Fig. 4.10: Mounting the cover strip using the assembly tool Carefully bend the two strip ends of the cover strip with a rubber hammer. Fig. 4.11: Bending over the strip ends The cover strip has been mounted. HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 18 of 32...
- Page 19 Attach the wiper [7] to the MAGIC-PG encoder using screws [6] so that the sealing lip rests lightly against the rail contour on all sides. The MAGIC-PG encoder is mounted. HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 19 of 32...
- Page 20 Attach the wiper [7] to the MAGIC-PG encoder using screws [6] so that the sealing lip rests lightly against the rail contour on all sides. The MAGIC-PG encoder is replaced. HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 20 of 32...
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Page 21: Reference Switch
The distance between the switching lug and the switch must not exceed 2 mm (see “Linear motors and distance measuring systems” catalogue). Fig. 4.14: Reference switch and switching lug (installation example of linear motor axis) HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 21 of 32... -
Page 22: Electrical Connection
EMC interference immunity according to EN61000-4-4, test severity level 3. For HIWIN linear motor axes and generally for all highly dynamic applications, we recommend our pre-assembled extension cables, which are specially designed for dynamic use in energy chains. -
Page 23: Sequential Control
Fig. 5.2: Recommended switching of the downstream electronic components with sin/cos 1V output Fig. 5.3: Recommended switching of the downstream electronic components with digital TTL output HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 23 of 32... -
Page 24: Voltage Amplitude
Connect encoder Apply supply voltage (5 V) Do not exceed the operating voltage, otherwise the encoder may be destroyed! Check output signal e.g. with an oscilloscope HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 24 of 32... -
Page 25: Maintenance
Dispose of as residual waste Distance measuring system Cabling, electrical components Dispose of as electrical waste Profile rails Steel components Sort by type before disposal Plastic cover caps Dispose of as residual waste HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 25 of 32... -
Page 26: Spare Parts And Accessories
For all HG20 rails 8-12-0165 For all HG25 rails 8-18-0011 Replacement slide bearing 8-12-0144 Replacement castor Assembly/disassembly tool for cover strip Size (all series) Article number 5-002557 5-002417 5-002416 5-002554 5-002555 5-002556 HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 26 of 32... -
Page 27: Order Code For Hiwin Magic-Pg Linear Guideway
Assembly instructions Spare parts and accessories Order code for HIWIN MAGIC-PG linear guideway Number Order code 1600 PG series Based on HG series Based on QH series Based on CG series Block type: Flange block High square block Low square block... - Page 28 For open ends, select cable length 1,000 by default (max. length PGH, PGQ: 5,000 mm; PGC: 1,000 mm). The display must be ordered separately. Suitable for the pre-assembled HIWIN extension cable, see section 5.1 Cable and plug See “Linear motors and distance measuring systems” catalogue HIWIN MAGIC Distance Measuring Systems...
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Page 29: Order Code For Hiwin Magic
Sub-D plug for PMED display Notes: For open ends, select cable length 1,000 by default Suitable for the pre-assembled HIWIN extension cable, see section 5.1 Cable and plug The display must be ordered separately HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA... -
Page 30: 10 Declaration Of Conformity
After installation and use as a component of a machine, the product may have an influence on the EMC properties of this machine. The assessment of the EMC behaviour of the complete machine must therefore be carried out by its manufacturer or distributor. HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 30 of 32... - Page 31 Assembly instructions HIWIN MAGIC Distance Measuring Systems MAGIC-01-14-EN-2207-MA Page 31 of 32...
- Page 32 Linear motors Rotary tables Servo drives and servo motors Germany France Switzerland The Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info@hiwin.nl www.hiwin.cn D-77654 Offenburg, Germany F-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...
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