1. Manuals
  2. Brands
  3. REISHAUER Manuals
  4. Grinder
  5. RZ 150
  6. Training

REISHAUER RZ 150 Training

Cnc gear grinder
Hide thumbs Also See for RZ 150:
Table of Contents

Advertisement

Quick Links

Download this manual
RZ 150
CNC Gear Grinder
Mechanical Training
Inventory No.:
-
-
Serial No.:
Version:
V05
Comment
All rights reserved. No part of this documentation may be reproduced or passed
on to third parties in any means without explicit written permission of Reishauer.
This document is subject to change (updates, technical improvements) without
prior notice, and Reishauer are not liable for printing errors or conformity of
illustrations.
Note
The training documentations are to be considered as general.
For set-up, operation and maintenance the documentation, which is provided with
the machine, must be used.
Danger
Prior to the operation of the machine RZ 150, the CHAPTER For Your Safety
must be read and understood by each of the operators.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RZ 150 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for REISHAUER RZ 150

Summary of Contents for REISHAUER RZ 150

  • Page 1 For set-up, operation and maintenance the documentation, which is provided with the machine, must be used. Danger Prior to the operation of the machine RZ 150, the CHAPTER For Your Safety must be read and understood by each of the operators.
  • Page 2 RZ 150 Inhalt...
  • Page 3 Axes Installation , General and Electical Hydraulic System Tooth Belts Repairs Exchange Doors and Lighting Diagnosis Instructions Siemens Error Messages Reishauer Error Messages Axes Designations Axes Kinematic Schematics Block Diagrams Control Principle, PLC Drives, EGB Electronic Gear Box Hydraulic Plan...
  • Page 4 RZ 150 Inhalt...

  • Page 5: Table Of Contents

    Transport Instructions ..................11 Survey ......................11 Maintenance ......................13 Introduction ......................13 Axis and Geometry ....................15 Axes Designation Machine RZ 150 ..............15 Axes Definition....................16 Axes Exchange, Electrical ................... 17 Z-axis ......................17 X-axis ......................18 A-axis ......................20 Y-axis ......................
  • Page 6 Assembly Drawings ....................73 Assembly Drawings ..................... 73 Diverse ........................75 RZ 150, standard accessories ................75 RZ 150 H - Commands ..................75 RZ 150 M-Commands ..................78 Function in NC- Channel 1 ................78 Function in NC-Channel 2 ................85 RZ150 PLC- Bits ....................

  • Page 7: For Your Safety

    RZ 150 For Your Safety Classification of Safety Symbols Pos : 1 /=========================== @ 0\mod439_2.doc @ 7299 Pos : 2 /Sicher heit/Ei nleitung zu Sic her heit @ 0 \mod460_2.doc @ 6189 For Your Safety Classification of Safety Symbols Introduction...
  • Page 8 RZ 150 For Your Safety Classification of Safety Symbols Pos : 4.1 /BeA/Aufbau_F unkti on/Übersicht/RZ 150 Mas chi nenansic ht @ 0\mod63_2.doc @ 7199...

  • Page 9: Concept, Function, Technical Data

    RZ 150 Concept, Function, Technical Data Overview Concept, Function, Technical Data Overview View of Machine Pos : 6 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 10 RZ 150 Concept, Function, Technical Data Overview Pos : 7 /InA/Erstinbetriebnahme/RZ Titel f. H auptkapitel Ersti nbetriebnahme @ 0\mod1224_2.doc @ 5329...

  • Page 11: Initial Installation

    RZ 150 Initial Installation Transport Instructions Initial Installation Transport Instructions Survey Pos : 8 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 12 RZ 150 Initial Installation Transport Instructions Pos : 9 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 13: Maintenance

    RZ 150 Maintenance Introduction Pos : 10 /InA/Wartung/Ei nleitung zur Wartung @ 0\mod433_2.doc @ 5589 Maintenance Introduction Pos : 11 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 14 RZ 150 Maintenance Introduction Pos : 12 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 15: Axis And Geometry

    Pos : 13.1 /Schulung/Mechani k/Sch RZ150/Titel Achs en und Geometrie @ 3\mod_1125323525828_2.doc @ 26868 Axis and Geometry Pos : 13.2 /BeA/Aufbau_F unktion/Ac hsbez eichnung en Masc hi ne/RZ 150 Ac hsbez eichnung en @ 0\mod70_2.doc @ 1589 Axes Designation Machine RZ 150 The plus signs ("+") in the figure below indicate the positive direction of movement...

  • Page 16: Axes Definition

    Axes Designation Machine RZ 150 Axes Definition The designation of the axes of the RZ 150 is based on definitions of ISO 841/DIN 66217. As per definition of an NC-axis, either a linear or a rotative unit can be moved or ro- tated via program/control relative to its base or support.

  • Page 17: Axes Exchange, Electrical

    RZ 150 Axis and Geometry Axes Exchange, Electrical Pos : 13.5 /Schulung/El ektr oni k/RZ 150/RZ 150 Ac hs enwec hs el Elektrisc h @ 3\mod_1117174495093_2.doc @ 22843 Axes Exchange, Electrical Prerequisites Note Axes lost their position, axis encoder did not agree with the scale encoders or the...

  • Page 18: X-Axis

    RZ 150 Axis and Geometry Axes Exchange, Electrical 13. With the + the value 34210 of the machine will be set to 2. 14. M -> axis position of the Z-axis must have been accepted. ACHINE Activating the User Agreement ->...
  • Page 19 RZ 150 Axis and Geometry Axes Exchange, Electrical Warning Because the axis position is no longer safe, it is possible to move to a mechanical collision. Note the mechanical stops. -> -> -> DB343.DBX0.3 -> -> 1 -> (second START...

  • Page 20: A-Axis

    RZ 150 Axis and Geometry Axes Exchange, Electrical A-axis Procedure Note In case that the user agreement of the A-axis is still active, then it must now be deactivated Deactivating the User Agreement -> -> -> REF POINT MACHINE USER AGREEMENT Search A-axis and deactivate with Select.

  • Page 21: Y-Axis

    RZ 150 Axis and Geometry Axes Exchange, Electrical Activating the User Agreement -> -> -> REF POINT MACHINE USER AGREEMENT Search A-axis and activate with Select . Note Check axis position mechanically and execute the measurement. Referencing of Machine ->...

  • Page 22: W1/W2-Axis

    RZ 150 Axis and Geometry Axes Exchange, Electrical -> -> -> 344. 0.3 -> -> 1 -> (the START CHANGE ACCEPTANCE measuring system is now active). Start-up the machine (1S1220). 10. J -> select Y-axis via the axis selection keys.
  • Page 23 RZ 150 Axis and Geometry Axes Exchange, Electrical Further Procedure -> -> MENU START RESET -> -> -> . -> -> con- START MACHINE DATA DRIVE CONFIGUR COPY SI DATA firm with ok. -> -> MENU START RESET -> ->...

  • Page 24: C4-Axis

    RZ 150 Axis and Geometry Axes Exchange, Electrical C4-axis Procedure Note In case that the user agreement of the C4-axis is still active, then it must now be deactivated Deactivate the User Agreement -> -> -> REF POINT MACHINE USER AGREEMENT...

  • Page 25: C3-Axis

    RZ 150 Axis and Geometry Axes Exchange, Electrical Axis Exchanged In case that scale has been exchanged, the axis must be measured mechani- cally again and the difference between nominal and actual value to be consi- dered in MD 34090 [1] in its calculation.
  • Page 26 RZ 150 Axis and Geometry Axes Exchange, Electrical Note The axis moves only if below listed conditions are fullfilled: • Meshing probe swivelled to upper position • Cover flap in working position • C4-axis at parking position (+15.000 degree) •...

  • Page 27: Setup Axes Mechanical

    The following geometry measurements are also used to determine all kinds of pos- sible geometry errors. If the required tolerances are exceeded as a general rule the Customer Service Department at Reishauer must be contacted. The geometric alignment of the machine axes are carried out during the machine installation by Reishauer’s specialist personnel.

  • Page 28: Required Tools And Aids

    Set of Allen keys Set fork wrench Pos : 13.11 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 Z us ätzlic he Mess mi tel - N ur für Sc hul ungs doku @ 4\mod_1144152302056_2.doc @ 38083 Auxiliary tools •...

  • Page 29: Measure (Gauge) A-Axis

    RZ 150 Axis and Geometry Measure (gauge) A-axis Pos : 13.13 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 A-Ac hs e aus mess en @ 4\mod_1134554859819_2.doc @ 29485 Measure (gauge) A-axis Deactivate the user agreement -> R -> M ->...
  • Page 30 RZ 150 Axis and Geometry Measure (gauge) A-axis Note Bring C1-axis into the working position and repeat the measurement. The C1-axis should run parallel to C2-axis within 0.050 mm (200 mm measur- ing length). Fig. 2: Measuring schematic, measure A-axis...

  • Page 31: Measure (Gauge) Z-Axis

    RZ 150 Axis and Geometry Measure (gauge) Z-axis Pos : 13.15 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 Z- Achse aus messen @ 4\mod_1134555474493_2.doc @ 29496 Measure (gauge) Z-axis Deactivate the User Agreement -> R -> M ->...
  • Page 32 RZ 150 Axis and Geometry Measure (gauge) Z-axis Measure (gauge) Z-axis Z-position: SW end pos. 100.500 100.000 max. position min. position 0.000 -0.500 mech. end pos. -2.000 SW end pos. Fig. 3: Measuring schematic, measure Z-axis 01 Fixture ø 160 02 Control gauge187485.00...

  • Page 33: Adjust C1/C2-Axis In Z-Direction

    RZ 150 Axis and Geometry Adjust C1/C2-axis in Z-direction Pos : 13.17 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 C 1/C 2-Ac hs en in Z-Richtung abgleic hen @ 4\mod_1134555736890_2.doc @ 29507 Adjust C1/C2-axis in Z-direction Note Despite the fact, that here the C1-axis will be measured (gauged) in Z-direction, the position of the Z-axis will not be set, because the Z-axis has already been set with the C2-axis.

  • Page 34: Measure (Gauge) Y-Axis

    RZ 150 Axis and Geometry Measure (gauge) Y-axis Pos : 13.19 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 Y-Ac hs e aus mess en @ 4\mod_1134555867178_2.doc @ 29538 Measure (gauge) Y-axis Deactivate the User Agreement -> R -> M ->...
  • Page 35 RZ 150 Axis and Geometry Measure (gauge) Y-axis Determine Zero Point Displacement x Only spindle as basis, without grinding wheel or flange Offset 55.000 Radius measuring arbor + 15.000 + ……… Measured distance Actual Y-position: Actual Y-pos.-display - .... Actual Y-position: + ....

  • Page 36: Measure (Gauge) X-Axis

    RZ 150 Axis and Geometry Measure (gauge) X-axis Pos : 13.21 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 X-Ac hs e aus mess en @ 4\mod_1134556110007_2.doc @ 29549 Measure (gauge) X-axis Deactivate the User Agreement -> R -> M ->...
  • Page 37 RZ 150 Axis and Geometry Measure (gauge) X-axis 01 Fixture ø 160 (measure exact value) 02 Control gauge187485.00 Fig. 5: Measuring schematic, measure X-Axis Value (example) Value (measured) Radius fixture 80.000 Radius fixture .... Radius measuring 15.000 Radius measuring ....
  • Page 38 RZ 150 Axis and Geometry Measure (gauge) X-axis Control Reference the axis at different positions, which are min. 20 mm apart, and meas- ure axis distance. (Distance grinding wheel flange to 30-size arbor = 17.5 mm at X = 0.000).

  • Page 39: Measure (Gauge) W1/W2-Axis

    RZ 150 Axis and Geometry Measure (gauge) W1/W2-axis Pos : 13.23 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 W1/W2- Ac hse aus mess en @ 4\mod_1134556192716_2.doc @ 29560 Measure (gauge) W1/W2-axis Deactivate the User Agreement 1. J -> R ->...
  • Page 40 RZ 150 Axis and Geometry Measure (gauge) W1/W2-axis Note Two different procedures exist to measure (gauge) the W1/W2-axis: With the B-axis as basis. With the Z-axis as basis, as long as the Z-axis is already aligned in conjunction with the C1-axis.

  • Page 41: C3-Axis Determine 180 Degree Position

    Axis and Geometry C3-axis Determine 180 Degree Position Pos : 13.25 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 C 3-Ac hs e 180 Grad-Positi on er mitteln @ 4\mod_1134558593448_2.doc @ 29571 C3-axis Determine 180 Degree Position Deactivate the User Agreement ->...
  • Page 42 RZ 150 Axis and Geometry C3-axis Determine 180 Degree Position Tolerance: 0.200 mm on 160.000 mm travel. Activate the User Agreement 1. J -> R -> M -> OINT ACHINE USER AGREEMENT 2. Search C3-axis and activate with Select. Information for the C3-axis positions •...

  • Page 43: Measure (Gauge) C4-Axis

    RZ 150 Axis and Geometry Measure (gauge) C4-axis Pos : 13.27 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 C 4- Achs e aus messen @ 4\mod_1134558869014_2.doc @ 29582 Measure (gauge) C4-axis Swivel Axis Dressing Device Deactivate the User Agreement ->...
  • Page 44 RZ 150 Axis and Geometry Measure (gauge) C4-axis Activate the User Agreement -> -> M -> REF POINT ACHINE USER GREEMENT Select C4-axis and activate with Select. Fig. 8: Measuring schematic, measure C4-axis 01 B-axis motor 02 Fixture or magnetic base 03 Checking flange 107349.00...

  • Page 45: Axial And Radial Runout Of The C1 / C2 Axes

    Axis and Geometry Axial and Radial Runout of the C1 / C2 Axes Pos : 13.29 /InA/Geometrie mess en/RZ 150 Pl an-/ Rundlauf C 1/C 2 Ac hsen @ 1\mod933_2.doc @ 7659 Axial and Radial Runout of the C1 / C2 Axes Workpiece Spindle Position C1 or C2 axis in the working area.
  • Page 46 Record the value of the maximum dial indicator amplitude during 1 revolution. The limit value for the radial runout is a maximum of 0.002 mm Note Contact Reishauer Customer Service Department, in case that the permissible tolerance has been exceeded. Pos : 13.30 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 47: Parallelism Of Workpiece Spindle Axes (C1 / C2) To Their Guides

    Parallelism of Workpiece Spindle Axes (C1 / C2) to their Guides Pos : 13.31 /InA/Geometrie mess en/RZ 150 Wer ks tüc kspi ndel achse zu Führung @ 1 \mod696_2.doc @ 7719 Parallelism of Workpiece Spindle Axes (C1 / C2) to...
  • Page 48 Measured value with Z = +101.000 mm Parallelism in Y-direction Permissible: 0.015 mm/100 mm Measured value with Z = +101.000 mm Note Contact Reishauer customer service department, in case that the permissible tolerance has been exceeded. Pos : 13.32 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 49: Axial And Radial Runout Of Grinding Spindle Location Surface

    Axis and Geometry Axial and Radial Runout of Grinding Spindle Location Surface Pos : 13.33 /InA/Geometrie mess en/RZ 150 Pl an / R undl auf Schl eifs pindel Aufs panfl. @ 1 \mod927_2.doc @ 7739 Axial and Radial Runout of Grinding Spindle Location Surface Remove grinding wheel from grinding spindle.
  • Page 50 Record the value of the maximum dial gauge amplitude during 1 revolution. The limit value for the runout is a maximum of 0.003 mm Note Contact Reishauer customer service department, in case that the permissible tolerance has been exceeded. Pos : 13.34 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 51: Axial And Radial Runout On C4-Axis (Dressing Device)

    RZ 150 Axis and Geometry Axial and Radial Runout on C4-Axis (Dressing Device) Pos : 13.35 /InA/Geometrie mess en/RZ 150 Rund/Pl anlauf C 4-Ac hs e ( Abric htvorrichtung) @ 1\mod922_2.doc @ 7649 Axial and Radial Runout on C4-Axis (Dressing Device) Bring C4-axis to the dressing position.
  • Page 52 Record the maximum value of dial gauge amplitude during 1 revolution. The limit value for radial runout is a maximum of 0.002 mm Advice Contact Reishauer customer service department, in case that the permissible tolerance has been exceeded. Pos : 13.36 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 53: Parallelism Of Tailstock Sleeves (W1 / W2) To Workpiece Axes (C1 / C2)

    Parallelism of Tailstock Sleeves (W1 / W2) to Workpiece Axes (C1 / C2) Pos : 13.37 /InA/Geometrie mess en/RZ 150 Reis tstoc kpinolen z u Wer kstüc kac hsen @ 1\mod729_2.doc @ 7629 Parallelism of Tailstock Sleeves (W1 / W2) to Workpiece Axes (C1 / C2) Mount measuring arbor 144370.00 in tailstock sleeves W1 or W2.

  • Page 54: Calculation Of Eccentricity

    Measured value at W2 = + 330.000 mm Permissible: 0.015 mm Measured value at W2 = + 175.000 mm Note Contact the Reishauer customer service department, in case that the permissible tolerances have been exceeded. Pos : 13.38 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 55: Offset Of Dressing Spindle To C4-Axis In X-Direction

    Offset of Dressing Spindle to C4-axis in X-direction Pos : 13.39 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 Vers atz der Abric hts pindel zur C4- Achse @ 4\mod_1134570114214_2.doc @ 29643 Offset of Dressing Spindle to C4-axis in X-direction Preparation Mount measuring flange to the dressing spindle.

  • Page 56: Offset Of Dressing Spindle To C4-Axis In Y-Direction

    RZ 150 Axis and Geometry Offset of Dressing Spindle to C4-axis in Y-direction -> S -> M -> TART ACHINE DATA GENERAL -> enter 14514 -> OK SEARCH Search with the cursor the MD14514 [15] Enter the calculated value into MD14514 [15] .
  • Page 57 RZ 150 Axis and Geometry Offset of Dressing Spindle to C4-axis in Y-direction measured with depth gauge Fig. 19: Measuring schematic, measure C4-axis in X-direction 01 B-axis motor 02 Grinding wheel flange 03 Measuring flange 04 C4-axis 05 Y_C4Offset_AbGr 06 29 mm if Y = 0 Dressing device RP-121: A calculation is not required.
  • Page 58 RZ 150 Axis and Geometry Offset of Dressing Spindle to C4-axis in Y-direction -> S -> M -> G TART ACHINE DATA ENERAL -> enter 14514 -> OK SEARCH Search with cursor the MD14514 [16]. Enter calculated value in MD14514 [16].

  • Page 59: Offset Of C1- And C2-Axis To C4-Axis In X-Direction

    Offset of C1- and C2-axis to C4-axis in X-direction Pos : 13.41 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 Vers atz der C 1- und C 2-Ac hs e z ur C4- Ac hse @ 4\mod_1134570481342_2.doc @ 29654...
  • Page 60 RZ 150 Axis and Geometry Offset of C1- and C2-axis to C4-axis in Y-direction -> enter 14514 -> OK. SEARCH Search with cursor the MD14514 [7] . Enter the calculated value (difference (offset)) in MD14514 [7] . 5. M -> S ->...

  • Page 61: Offset Of C1- And C2-Axis To C4-Axis In Y-Direction

    RZ 150 Axis and Geometry Offset of C1- and C2-axis to C4-axis in Y-direction Offset of C1- and C2-axis to C4-axis in Y-direction Preparation Mount (2) measuring arbors on C1- and C2-axis respectively and align for radial runout (0.003 mm).
  • Page 62 RZ 150 Axis and Geometry Offset of C1- and C2-axis to C4-axis in Y-direction Variable name/function: C1Y_Offset -> S -> M -> TART ACHINE DATA GENERAL -> enter 14514 -> OK. SEARCH Search with cursor the MD14514 [9]. Enter calculated value (difference (offset)) in MD14514 [9].

  • Page 63: Offset Of C2-Axis To C1-Axis In Z-Direction

    Axis and Geometry Offset of C2-axis to C1-axis in Z-direction Pos : 13.43 /Sc hul ung/Mec hani k/Sc h RZ 150/RZ 150 Vers atz der C 2- z ur C1- Achse @ 4\mod_1134570908756_2.doc @ 29665 Offset of C2-axis to C1-axis in Z-direction Preparation Mount (2) measuring arbors on C1- and C2-axis respectively.
  • Page 64 RZ 150 Axis and Geometry Offset of C2-axis to C1-axis in Z-direction Pos : 15 /InA/Instandhaltu ng/Ei nleitung zur Instandhaltung @ 1\mod443_2.doc @ 5949...

  • Page 65: Repairs

    RZ 150 Repairs Introduction Repairs Introduction Repair Specific Safety Instructions Pos : 16 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 66 RZ 150 Repairs Introduction Pos : 17.1 /InA/Fehler meldungen/RZ Alar me und M eldung en ver arbeiten @ 1\mod911_2.doc @ 8199...

  • Page 67: Error Messages

    RZ 150 Error Messages Evaluate Alarms and Messages Error Messages Evaluate Alarms and Messages Safety Pos : 18 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 68 RZ 150 Error Messages Evaluate Alarms and Messages Pos : 19 /Schulung/Elektr oni k/Allgemein/Bl oc ksc hema @ 3\mod_1118208660922_2.doc @ 23384...

  • Page 69: Block Diagram

    RZ 150 Block Diagram Diagram Block Diagram Diagram In this chapter the functional principle of the machine are explained with the help of block diagrams. Consisting of: • Axes designations • Axes, kinematic schematics • System of the controller •...
  • Page 70 RZ 150 Block Diagram Diagram...

  • Page 71: Schematics

    RZ 150 Schematics Schematics Schematics Schematics Pos : 23.2 /Schulung/Pl atz halter für Zeic hnungen und Sc hemata @ 8\mod_1204279863718_2.doc @ 86743 Pos : 24 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 72 RZ 150 Schematics Schematics Pos : 25 /Schulung/Elektr oni k/Allgemein/Zusammenstellzeic hnungen @ 3\mod_1132305732703_2.doc @ 28253...

  • Page 73: Assembly Drawings

    RZ 150 Assembly Drawings Assembly Drawings Assembly Drawings Assembly Drawings Pos : 26 /Schulung/Platz halter für Zeic hnungen und Sc hemata @ 8\mod_1204279863718_2.doc @ 86743 Pos : 27 /=========================== @ 0\mod439_2.doc @ 7299...
  • Page 74 RZ 150 Assembly Drawings Assembly Drawings Pos : 28 /=========================== @ 0\mod439_2.doc @ 7299...

  • Page 75: Diverse

    RZ 150, standard accessories Pos : 29.1 /Schulung/El ektr oni k/Allgemein/Di vers es @ 3\mod_1118309031797_2.doc @ 23577 Diverse Pos : 29.2 /Schulung/El ektr oni k/RZ 150/RZ 150 Nor malzübehör Werkzeug mit Mc @ 5\mod_1155642827406_2.doc @ 45063 RZ 150, standard accessories Article No.
  • Page 76 RZ 150 Diverse RZ 150 H - Commands Read-in Function in NC-channel 1 Command lock Inquire C speed Inquire C- axis info Transfer positioning speed Spindle rotation standard Spindle rotation current-optimized Spindle halt Abs. positioning positive Abs. positioning negative Abs. positioning on shortest way...
  • Page 77 RZ 150 Diverse RZ 150 H - Commands Read-in Function in NC-channel 1 Command lock Torque enabling Inquiry reference position cont. indexing Transmitt reference position cont. indexing Move to next indexing position Move by k pitch Set frequency / set upper wave...

  • Page 78: Rz 150 M-Commands

    RZ 150 Diverse RZ 150 M-Commands Read-in Function in NC-channel 1 Command lock H100 Pos : 29.4 /Schulung/El ektr oni k/Allgemein/RZ M-Befehle @ 3\mod1385_2.doc @ 9369 RZ 150 M-Commands Function in NC- Channel 1 Read R-Par Function in NC-channel 1...
  • Page 79 RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock ON value must be allocated! Switch on Jog-mode Pre-select Jog-Inc Axis pre-selection for Jog Handwheel on Handwheel off Limiting of Jog-Inc RP-dressing on (1-99) Touching control on (1-99)
  • Page 80 RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock Test switch of pneumatic options 0 = assignment via H79 1 = acts on spindle 1 2 = acts on spindle 2 Blow out workholding fixture on...
  • Page 81 RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock 2= only spindle C2 will be applied 3= both spindles are applied M100 M101 M102 M103 M104 M105 M106 M107 M108 Grinding oil off M109 Grinding oil on...
  • Page 82 RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock M119 Activate reset-key M120 Handwheel superimposing on M121 Handwheel superimposing off M122 Sensor monitoring on M123 Sensor monitoring off M124 Cover flap in dressing position M125...
  • Page 83 RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock M158 NC-Start at NC-function key M159 No NC-Start at NC-function key M160 Reset Halt key M161 Start enable NC-Channel 2 M162 Axis override to 100 %...
  • Page 84 RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock M195 M196 User must unload workpiece manually M197 User has workpiece manually unloaded M198 M199 M200 Error box on M201 Error box off M202 Comment box on...

  • Page 85: Function In Nc-Channel 2

    RZ 150 Diverse RZ 150 M-Commands Read R-Par Function in NC-channel 1 Command lock M234 M235 M236 M237 M238 M239 M240 M241 M242 M243 M244 M245 M246 M247 M248 M249 Function in NC-Channel 2 Command Read- R-Par Function in NC-Channel 2...
  • Page 86 RZ 150 Diverse RZ 150 M-Commands Command Read- R-Par Function in NC-Channel 2 in lock These are System-M-commands. In order that they are recognized correctly by the PLC, the ON value must be allocated! Switch on Jog-mode Pre select Jog-Inc...
  • Page 87 RZ 150 Diverse RZ 150 M-Commands Command Read- R-Par Function in NC-Channel 2 in lock 1 = acts on spindle 1 2 = acts on spindle 2 Switch test of pneumatic options 0 = assignment via H79 1 = acts on spindle 1...
  • Page 88 RZ 150 Diverse RZ 150 M-Commands Command Read- R-Par Function in NC-Channel 2 in lock External loader enable part gripping M100 M101 M102 M103 M104 M105 M106 M107 M108 M109 M110 M111 M112 M113 M114 M115...
  • Page 89 RZ 150 Diverse RZ 150 M-Commands Command Read- R-Par Function in NC-Channel 2 in lock M116 M117 M118 M119 M120 M121 M122 M123 M124 M125 M126 Lock start NC-channel 2 M127 Set error bit $A_IN[5] M128 Advance AM probe M129...
  • Page 90 RZ 150 Diverse RZ 150 M-Commands Command Read- R-Par Function in NC-Channel 2 in lock M155 M156 M157 M158 M159 M160 M161 Start enabling NC-channel 2 M162 M163 M164 M165 M166 M167 M168 M169 M170 M171 M172 M173 M174 M175...
  • Page 91 RZ 150 Diverse RZ 150 M-Commands Command Read- R-Par Function in NC-Channel 2 in lock M194 M195 M196 M197 M198 M199 M200 M201 M202 M203 M204 M205 M206 M207 M208 M209 M210 M211 M212 M213 M214 M215 M216 M217 M218...
  • Page 92 Command Read- R-Par Function in NC-Channel 2 in lock M233 M234 M235 M236 M237 M238 M239 M240 M241 M242 M243 M244 M245 M246 M247 M248 M249 Pos : 29.5 /Schulung/El ektr oni k/RZ 150/RZ 150 PLC-Bits @ 4\mod_1143624183953_2.doc @ 36043...

  • Page 93: Rz150 Plc- Bits

    RZ 150 Diverse RZ150 PLC- Bits RZ150 PLC- Bits Note The list below is for information only and can be used for diagnosis purposes. Contents subject to change. Relevant is always the current PLC-project. Basic Functions Address Format Value Description DB301.DBX0.0 B...

  • Page 94: Axes

    RZ 150 Diverse RZ150 PLC- Bits Address Format Value Description DB357.DBX0.4 B C3-axis test mode (lift C3-axis) DB357.DBX1.1 B C3 flap installation DB191.DBX0.2 B Lab test configuration Axes Address Format Value Description DB343.DBX0.0 B Processing X- axis DB344.DBX0.0 B Processing Y-axis DB346.DBX0.0 B...

  • Page 95: Notes

    RZ 150 Notes RZ150 PLC- Bits Pos : 31.1 /Schulung/Schulung D oku- Vorl agen/Titel, Kapitel 12, N otizen @ 3\mod1370_2.doc @ 9749 Notes ===== Ende der Stüc kliste =====...
  • Page 96 RZ 150 Notes RZ150 PLC- Bits...
  • Page 97 RZ 150 Notes RZ150 PLC- Bits...
  • Page 98 Reishauer AG Gear Grinding Machines Diamond and CBN Tools Industriestrasse 36 CH-8304 Wallisellen Tel +41 (0)44 832 22 11 Fax +41 (0)44 832 23 90 info@reishauer.com www.reishauer.com 09 Printed in Switzerland Subject to change without notice...

Table of Contents