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Monroe Duz-Mor Parts And Operation Manual

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Parts and Operation Manual
for
Duz-Mor Spreader
Monroe Snow & Ice Control
A Division of Monroe Truck Equipment
1051 W. 7th Street
Monroe, WI 53566
05050709-10
Phone: 608-328-8127
3/19/2014
Fax: 608-329-8488

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Summary of Contents for Monroe Duz-Mor

  • Page 1 Parts and Operation Manual Duz-Mor Spreader Monroe Snow & Ice Control A Division of Monroe Truck Equipment 1051 W. 7th Street Monroe, WI 53566 05050709-10 Phone: 608-328-8127 3/19/2014 Fax: 608-329-8488...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Instructions ....... . . 2 Maintenance Instructions ......3-4 Wiring Schematic .

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS • Read all installation, safety and maintenance instructions completely before operating this equipment. • Keep all personnel clear of moving parts while equipment is being operated. • Do not operate equipment in need of maintenance! Repair immediately! • While operating this equipment, use common sense, use caution, be alert and be safety-conscious.

  • Page 5: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS CAUTION: Always replace shields and covers when maintenance is complete. • Allow hydraulic system to warm up before using. • Maintain a ⁄ full reservoir using high grade non-foaming oil. • Avoid getting contaminants in reservoir when filling. •...
  • Page 6 MAINTENANCE INSTRUCTIONS Continued from previous page... • Protect quick disconnects while in use and after taking apart with oily rag or other suitable protection. • All bearings require periodic greasing and more frequent greasing during periods of greater use. • Greasing pump shaft u-joints and slip end of pump shaft is recommended with each truck lubricating.

  • Page 7: Wiring Schematic

    WIRING SCHEMATIC Install the lights and connect the wiring using the diagram below. Red 3 Light Black White White White White Black Amber Amber Brown Brown Brown White R Turn Ground Stop Green White Tail L Turn Blue Brown Marker Yellow Black Junction Box...
  • Page 8 HYDRAULIC SCHEMATICS Right Conveyor Motor Spinner 1" Pressure Hose Left Conveyor Motor Hyd. Pump 30 GPM Spreader 1800 PSI Valve 1/2" Spinner Line 5 GPM 1-1/4" Return Line 1-1/4" Return Line Filter 25 MIcron 30 Gallon Reservoir...
  • Page 9 HYDRAULIC SCHEMATICS Hydraulic Schematic for Monroe Duz-Mor with Series/Parallel and Dump Valve Installed Spinner Circuit Pressure from Control Valve Normally Open Dump Valve Steel Tubes Conveyor Pressure from Spinner and Left Control Valve Conveyor Motor (Return) Return Spinner Motor (Pressure)

  • Page 10: Hydraulic Troubleshooting Chart

    HYDRAULIC TROUBLE SHOOTING CHART CONDITION 1 CONDITION 2 Pump cavitation recognized by excessive noise. Erratic operation of conveyor and/or spinner. CAUSE CAUSE • Air entering system through suction lines. • Low oil. • Suction line kinked, twisted or too long. •...

  • Page 11: Operating Instructions

    OPERATING INSTRUCTIONS CAUTION: • When starting up new equipment, be sure everyone is standing clear, watch for anything that may require shutting system down. • Be sure lever on valve is moved completely to OFF position before working in or around spreading equipment.

  • Page 12: Replacement Parts

    • Delivery of replacement parts is subject to our sales delivery terms. • Use only Monroe Truck Equipment O.E.M. replacement parts. Failure to do so will void warranty. • Replacement parts in this manual reflect our most common spreader items.
  • Page 13 DUZ MOR SPREADER PARTS LIST Item Part Number Description 05050095 SERIAL TAG NUMBER See Page 14 CHAIN, PINTLE See Page 15 MOTOR KIT HOPPER/TAILGATE LATCH WELDMENT See Page 12-13 05050314 HANDLE, GRIP, 1 X 4.625 See Page 21 SUPPORT KIT, TOP BEAM CROSS, DM, See Page 16-20 LIGHT KIT DRIVE KIT...
  • Page 15 DUZ MOR HOPPER/TGT LATCH WELDMENT Item Part Number Description 00048346-* HOPPER/TGT LATCH WELDMENT, DM, 9’ 00026192-* HOPPER/TGT LATCH WELDMENT, DM, 10’ 00048340-* HOPPER/TGT LATCH WELDMENT, DM, 11’ 00048341-* HOPPER/TGT LATCH WELDMENT, DM, 12’ Manual Trip Tailgate 00048342-* HOPPER/TGT LATCH WELDMENT, DM, 13’ 00048343-* HOPPER/TGT LATCH WELDMENT, DM, 14 00048344-*...
  • Page 16 CHAIN, PINTLE FOR DUZ MOR SPREADERS Item Part Number Description 05036351 CHAIN, PINTLE, 667XH-110-55-.5 05036102 CHAIN, PINTLE, 667XH-120-60-.5 05036125 CHAIN, PINTLE, 667XH-132-66-.5 Manual and Air 05036068 CHAIN, PINTLE, 667XH-143-71-.5 Trip Tailgate 05036324 CHAIN, PINTLE, 667XH-148-74-.5 05036325 CHAIN, PINTLE, 667XH-163-81-.5 05036343 CHAIN, PINTLE, 667XH-174-87-.5 05036344 CHAIN, PINTLE, 667XH-184-92-.5...
  • Page 17 00057026 MOTOR KIT, 9’-11’ Item Part Number Description See Page 98-99 05006553 MOTOR, HYD, WHITE, 15.5CI, 2 BOLT 05010691 BOLT, .5-13 X 1.50, G8, HHCS, ZINC 05021367 WASHER, .5, LOCK, ZINC Note: If motor kit is being used as a replacment for a single motor kit, modification kit #00092012 needs to be ordered. 00065939 MOTOR KIT, 12’-16’...
  • Page 19 00051598-A/B LIGHT KIT, 9’ Item Part Number Description 05051434 REFLECTOR, ANBER, STICK-ON 05051433 REFLECTOR, RED, STICK-ON 05041078 LIGHT, RED, CLEARANCE 05041079 LIGHT, RED, 3 BAR CLUSTER, BETTS 05041094 JUNCTION BOX, 4.0 ROUND, POLY 05041077 LIGHT, AMBER, CLEARANCE, BETTS 05052474 CLAMP, .25” CUSHIONED METAL, #4 50 FT 05041313 CABLE, WIRE, 14GA/2 CONDUCTOR...
  • Page 20 00050155-A/B LIGHT KIT, 11’ Item Part Number Description 05051434 REFLECTOR, ANBER, STICK-ON 05051433 REFLECTOR, RED, STICK-ON 05041078 LIGHT, RED, CLEARANCE 05041079 LIGHT, RED, 3 BAR CLUSTER, BETTS 05041094 JUNCTION BOX, 4.0 ROUND, POLY 05041077 LIGHT, AMBER, CLEARANCE, BETTS 05052474 CLAMP, .25” CUSHIONED METAL, #4 54 FT 05041313 CABLE, WIRE, 14GA/2 CONDUCTOR...
  • Page 21 00050860-A/B LIGHT KIT, 13’ Item Part Number Description 05051434 REFLECTOR, ANBER, STICK-ON 05051433 REFLECTOR, RED, STICK-ON 05041078 LIGHT, RED, CLEARANCE 05041079 LIGHT, RED, 3 BAR CLUSTER, BETTS 05041094 JUNCTION BOX, 4.0 ROUND, POLY 05041077 LIGHT, AMBER, CLEARANCE, BETTS 05052474 CLAMP, .25” CUSHIONED METAL, #4 58 FT 05041313 CABLE, WIRE, 14GA/2 CONDUCTOR...
  • Page 22 00050862-A/B LIGHT KIT, 15’ Item Part Number Description 05051434 REFLECTOR, ANBER, STICK-ON 05051433 REFLECTOR, RED, STICK-ON 05041078 LIGHT, RED, CLEARANCE 05041079 LIGHT, RED, 3 BAR CLUSTER, BETTS 05041094 JUNCTION BOX, 4.0 ROUND, POLY 05041077 LIGHT, AMBER, CLEARANCE, BETTS 05052474 CLAMP, .25” CUSHIONED METAL, #4 62 FT 05041313 CABLE, WIRE, 14GA/2 CONDUCTOR...
  • Page 23 00131390 LIGHT KIT, DM, 14’, LED Item Part Number Description 05051434 REFLECTOR, AMBER STICK ON (2) 05051433 REFLECTOR, RED, STICK-ON 05041596 LIGHT, RED, CLEARANCE, LED 05041597 LIGHT, RED, 3-BAR CLUSTER, LED 05041094 JUNCTION BOX, 4 ROUND, POLY 05041831 LIGHT, AMBER, CLEARANCE, LED 05052474 CLAMP, .25”...
  • Page 24 22 23 24 20 21 16 18 19 17 18 19 2 3 4 25 26 22 23 24 10 11 12...
  • Page 25 00078927-A/B DRIVE KIT, DUZ MOR Item Qty. Part Number Description See Page 91 05051148 GEARBOX,6:1,2"SFT DIA,3.56"L 00046699 TORQUE ARM WLDMT,RDS,304 00096811 TORQUE ARM WLDMT,RDS 05022107 PIN .75 x 2.313 CLEVIS 05022021 PIN .125 x 1.00 COTTER 05033028 SPROCKET,8T,667XH,2"BORE 00020775 SHAFT,DRIVE,2"x49.75,4KW 00020774 SHAFT,IDLER,2"x43",DM,FRONT 05050053...
  • Page 26 23 24 7 14 16 18 19 17 18 19 6 13 10 11 12...
  • Page 27 00015676-A/B DRIVE KIT, BELT OVER CHAIN Item Qty. Part Number Description See Page 91 05051148 GEARBOX,6:1,2"SFT DIA,3.56"L 00046699 TORQUE ARM WLDMT,RDS,304 00096811 TORQUE ARM WLDMT,RDS 05022107 PIN .75 x 2.313 CLEVIS 05022021 PIN .125 x 1.00 COTTER 05033028 SPROCKET,8T,667XH,2"BORE 00020775 SHAFT,DRIVE,2"x49.75,4KW 00020774 SHAFT,IDLER,2"x43",DM,FRONT...
  • Page 29 00032786 BEARING ADJUSTER ASSEMBLY Item Part Number Description 00032963 THREADED ROD WELDMENT 05020127 JAM NUT, 1.250-7UNC 00031321 ADJUSTER WELDMENT 05020897 SQUARE NUT, 1.250-7UNC 05022026 SPRING PIN, .250 X 2 05030050 BEARING, TAKE-UP MOUNT, 2” DIA...
  • Page 30 1. Keep all guards/shields in place. 2. Make certain everyone is clear of machine before starting engine or operation. ITEM 1 3. Keep hands, feet and clothing away from power driven parts. 4. Disengage PTO, shut off hydraulic valve and set parking brake before leaving operator's position.
  • Page 31 00050158 DECAL KIT, DUZ MOR Item Part Number Description 05051515 DECAL, MONROE DUZ MOR 05051404 DECAL, CAUTION, 1-6 05051408 DECAL, CAUTION KEEP HANDS AWAY 05051407 DECAL, DANGER, STAY CLEAR 05051410 DECAL, DOOR OPENING 05051406 DECAL, DANGER, TURN POWER OFF 05051402...
  • Page 32 00050159-A/B/C DOOR KIT, DUZ MOR Item Qty. Part Number Description 00025181-A DOOR ANGLE,DM,LH,MS 00025181-B DOOR ANGLE,DM,LH,304 00025181-D DOOR ANGLE,DM,LH,CORTEN,.188 00025189-A DOOR ANGLE,DM,RH,MS 00025189-B DOOR ANGLE,DM,RH,304 00025189-D DOOR ANGLE,DM,RH,CORTEN,.188 See Page 31 00042534 JACK ASSY,DOOR,REAR,CUT 4.0 See Page 32 00023777-A CRANK ASSY,JACK 33.0,MS,DM See Page 32 00023777-B CRANK ASSY,JACK 33.0,304,DM...
  • Page 33 Grease Locations 00012233 JACK ASSEMBLY, NEW STYLE UNVERSIAL MOUNT Item Qty. Part Number Description 05022134 PIN, .375 X 3.000 CLEVIS 05022072 PIN, .1562 X .875 OA ROLL 00083703 DOOR JACK WELDMENT 05050258 CLEVIS DOOR JACK 05051455 UNIVERSAL JOINT UHMW, 1.25 SQ 05022021 PIN, .125 X 1, COTTER 05016143...
  • Page 34 00023777-A/B CRANK ASSEMBLY, JACK, DUZ MOR Item Part Number Description 00023783-A CRANK, JACK, HRR 00023783-B CRANK, JACK, SSR 05050258 CLEVIS, DOOR JACK 05022072 ROLL PIN...
  • Page 35 00025134-A/B DOOR ASSEMBLY, MS Item Part Number Description 00046643-A DOOR WELDMENT, MS 00046643-B DOOR WELDMENT, CORTEN 00025102-A SUPPORT RUBBER FLAP, MS 00024609 FRONT WIPER 05020898 NUT, .375-16, TOP LOCK, C&W 05014677 BOLT, .375-16 X 1.250, G5, FLAT, HEAD, ZINC...
  • Page 36 00025135 DOOR ASSEMBLY, DM, 304 Item Part Number Description 00046644 DOOR WELDMENT, 304 00025102-B SUPPORT RUBBER FLAP, 304 00024609 FRONT WIPER 05020891 NUT, .375-16 NYLON LOCK, SST 05016033 BOLT, .375-16 X 1.250, FLAT, HEAD, SST...
  • Page 37 00051599-A/B/C/D FLOOR KIT, 9’ Item Part Number Description 00052112-A FLOOR WELDMENT, 9’, MS 00052112-B FLOOR WELDMENT, 9’, 304 SST 00052112-C FLOOR WELDMENT, 9’, 409 SST 00052112-D FLOOR WELDMENT, 9’, AR 05014677 BOLT, .375-16 X 1.250 FSHCS 05016033 BOLT, .375-16, TOP LOCK, C&W, GR C 05020898 NUT, .375-16, TOP LOCK, C&W, GR C 05020891...
  • Page 38 00050157-A/B/C/D FLOOR KIT, 11’ Item Part Number Description 00052114-A FLOOR WELDMENT, 11’, MS 00052114-B FLOOR WELDMENT, 11’, 304 SST 00052114-C FLOOR WELDMENT, 11’, 409 SST 00052114-D FLOOR WELDMENT, 11’, AR 05014677 BOLT, .375-16 X 1.250 FSHCS 05016033 BOLT, .375-16, TOP LOCK, C&W, GR C 05020898 NUT, .375-16, TOP LOCK, C&W, GR C 05020891...
  • Page 39 00050849-A/B/C/D FLOOR KIT, 14’ Item Part Number Description 00052117-A FLOOR WELDMENT, 14’, MS 00052117-B FLOOR WELDMENT, 14’, 304 SST 00014253-A FLOOR WELDMENT, 14’, 409 SST, SPLICED 00014253-B FLOOR WELDMENT, 14’, AR, SPLICED 05014677 BOLT, .375-16 X 1.250 FSHCS 05016033 BOLT, .375-16, TOP LOCK, C&W, GR C 05020898 NUT, .375-16, TOP LOCK, C&W, GR C 05020891...
  • Page 40 Bend Up 135˚ ˚ 00051081-A/B CHAIN COVER KIT, DUZ MOR 9’ Item Part Number Description 00070278-A CHAIN COVER, DM, 9’, MS 00070278-B CHAIN COVER, DM, 9’, 304 05013986 BOLT, .375-16 X 1, G5, CARRIAGE, ZINC 05016003 BOLT, .375-16 X 1, CARRIAGE, SS 05020898 NUT, .375-16, GC, TOP LOCK, C&W 05020891...
  • Page 41 00050854-A/B CHAIN COVER KIT, DUZ MOR 13’ Item Part Number Description 00014266-A CHAIN COVER, DM, 13’, MS 00014266-B CHAIN COVER, DM, 13’, 304 05013986 BOLT, .375-16 X 1, G5, CARRIAGE, ZINC 05016003 BOLT, .375-16 X 1, CARRIAGE, SS 05020898 NUT, .375-16, GC, TOP LOCK, C&W 05020891 NUT, .375-16, NYLON LOCK, 316 SS 05021307...
  • Page 42 00059593 CHAIN COVER KIT, DM, 9’, BOC Item Part Number Description 00112482-A CHAIN COVER, DM, 9’, BOC, MS 00112482-B CHAIN COVER, DM, 9’, BOC, SST 00112482-C CHAIN COVER, DM, 9’, BOC, AUSST 00150881 BELTING, .375 X 3.5 X 124, 2PLY BOLT, .375-16 X 1.25, G5, CARRIAGE, ZINC 05013987 05016746...
  • Page 43 00059593 CHAIN COVER KIT, DM, 12’, BOC Item Part Number Description 00112485-A CHAIN COVER, DM, 12’, BOC, MS 00112485-B CHAIN COVER, DM, 12’, BOC, SST 00112485-C CHAIN COVER, DM, 12’, BOC, AUSST 00150884 BELTING, .375 X 3.5 X 160, 2PLY BOLT, .375-16 X 1.25, G5, CARRIAGE, ZINC 05013987 05016746...
  • Page 44 00075863 CHAIN COVER KIT, DM, 15’, BOC Item Part Number Description 00112488-A CHAIN COVER, DM, 15’, BOC, MS 00112488-B CHAIN COVER, DM, 15’, BOC, SST 00112488-C CHAIN COVER, DM, 15’, BOC, AUSST 00150887 BELTING, .375 X 3.5 X 196, 2PLY BOLT, .375-16 X 1.25, G5, CARRIAGE, ZINC 05013987 05016746...
  • Page 45 11 4 1 10 16 17 00014212 CHAIN OILER KIT, 1.5 GALLON ELECTRIC Item Part Number Description 00071755 MOUNTING PLATE, OIL TANK, PLASTIC 05037123 VALVE, PETCOCK, .25 NPT X 2 05037139 NIPPLE, HOSE NYLON MALE, .25 ID 05052475 CLAMP, .375” CUSHIONED METAL, SST 05051795 PLASTIC RECTANGULAR OIL TANK 05051212...
  • Page 46 00044283 CHAIN OIL KIT, 5 GALLON Item Part Number Description 05037123 VALVE, PETCOCK, .25NPT X 2 05037139 NIPPLE, HOSE, NYLON MALE, .25” ID 05052475 CLAMP, .375” CUSHIONED METAL, SST 15 FT 05051212 TUBING, VINYL PLASTIC, .25” ID 05051223 NYLON “T”, .25” TUBE ID X 3 00053246 OIL TANK WELDMENT 05050571...
  • Page 47 NOTE: 1. Chassis mounting angle (00097522) and guide plate (00012264) are welded to the Duz-Mor body. Installer decides on location of these parts. Use two guide plates in the middle of the Duz-Mor body. Use four chassis mounting angles on the Duz-Mor body. Two in the front and two in the rear.
  • Page 48 00051617-A/B COVER PLATE KIT, DUZ MOR, AIR TAILGATE Item Part Number Description 00036164-A COVER PLATE, DUZ MOR, AIR TRIP, MS 00036164-B COVER PLATE, DUZ MOR, AIR TRIP, SST 05010644 BOLT, .375-16 X 1.250, G8, HHCS, ZINC 05010649 BOLT, .375-16 X 1.250, HHCS, SST 05020898 NUT, .375-16, TOP LOCK, C&W 05020891...
  • Page 49 00046682 RING KIT, SS, TGT HANDLE Item Part Number Description 1 FT 05050174 CABLE, WINCH, .125” SS, 7 X 19 05052572 SLEEVE, OVAL, .125”, 304 05052573 RING, ROUND, .313 X 2”, 304...
  • Page 50 05002301 CYLINDER KIT, AIR, 3 ⁄ X 6 STROKE Item Part Number Description 05002795 Air Cylinder, Solenoid Sub Assembly 05002794 Toggle Switch 05002796 Toggle Switch Tag 05002797 Yoke End 05002798 Jam Nut 05002799 Clevis & Cotter Pin, ⁄ ” 05002800 Clevis & Cotter Pin, ⁄...
  • Page 51 3 6 7 00042277-A/B/C DOOR ASSEMBLY, 9’, TOOL BOX Item Part Number Description 00036460-A DOOR, 9’ CATWALK TOOL BOX, MS 00036460-B DOOR, 9’ CATWALK TOOL BOX, SST 00036460-C DOOR, 9’ CATWALK TOOL BOX, 409SST 00050151-A FORMED ANGLE, MS 00050151-B FORMED ANGLE, SST 00050151-C FORMED ANGLE, 409 SST 05051056...
  • Page 52 00038985-A/B/C DOOR ASSEMBLY, 10-12’, TOOL BOX Item Part Number Description 00037654-A DOOR, 10’-12’ CATWALK TOOL BOX, MS 00037654-B DOOR, 10’-12’ CATWALK TOOL BOX, SST 00037654-C DOOR, 10’-12’ CATWALK TOOL BOX, 409SST 00050151-A FORMED ANGLE, MS 00050151-B FORMED ANGLE, SST 00050151-C FORMED ANGLE, 409 SST 05051056 LOCK, FLUSH SST...
  • Page 53 00050153-A/B/C DOOR ASSEMBLY, 16’, TOOL BOX Item Part Number Description 00048308-A DOOR, 16’ CATWALK TOOL BOX, MS 00048308-B DOOR, 16’ CATWALK TOOL BOX, SST 00048308-C DOOR, 16’ CATWALK TOOL BOX, 409SST 00050151-A FORMED ANGLE, MS 00050151-B FORMED ANGLE, SST 00050151-C FORMED ANGLE, 409 SST 05051056 LOCK, FLUSH SST...
  • Page 54 4 5 6 7 4 5 6 7 5 6 9 00072055 TOP GRATE KIT, 9’ Item Part Number Description 00072047 Top Beam Weldment, 9’ 00075886 Top Grate Mod, 48” x 86” x 3”, LH, Rear 00075885 Top Grate Mod, 48” x 86” x 3”, RH, Rear 00052103 Top Grate Mod, 60”...
  • Page 55 00072057 TOP GRATE KIT, 11’ Item Part Number Description 00072049 Top Beam Weldment, 11’ 00075888 Top Grate Mod, 36” x 86” x 3”, LH, Rear 00075887 Top Grate Mod, 36” x 86” x 3”, RH, Rear 00052109 Top Grate Mod, 48” 05020847 Nut, ⁄...
  • Page 56 00072060 TOP GRATE KIT, 13’ Item Part Number Description 00072052 Top Beam Weldment, 14’ 00073263 Top Grate Mod, 60” x 86” x 3”, LH, Rear 00073261 Top Grate Mod, 60” x 86” x 3”, RH, Rear 00052103 Top Grate Mod, 60” 00052109 Top Grate Mod, 48”...
  • Page 57 00051511-A/B/C EXTENSION KIT, BOX, 10’, 6” 00042792-A/B/C EXTENSION KIT, BOX, 10’, 12” Item Part Number Description 00051513-A SIDE EXTENSION WELDMENT, 10’-6”, RH, MS 00051513-B SIDE EXTENSION WELDMENT, 10’-6”, RH, SST 00051513-C SIDE EXTENSION WELDMENT, 10’-6”, RH, 409SST 00042793-A SIDE EXTENSION WELDMENT, 10’-12”, RH, MS 00042793-B SIDE EXTENSION WELDMENT, 10’-12”, RH, SST 00042793-C...
  • Page 58 00051517-A/B/C EXTENSION KIT, BOX, 11’, 6” 00050875-A/B/C EXTENSION KIT, BOX, 11’, 12” Item Part Number Description 00051518-A SIDE EXTENSION WELDMENT, 11’-6”, RH, MS 00051518-B SIDE EXTENSION WELDMENT, 11’-6”, RH, SST 00051518-C SIDE EXTENSION WELDMENT, 11’-6”, RH, 409SST 00050876-A SIDE EXTENSION WELDMENT, 11’-12”, RH, MS 00050876-B SIDE EXTENSION WELDMENT, 11’-12”, RH, SST 00050876-C...
  • Page 59 00051527-A/B EXTENSION KIT, BOX, 13’, 6” 00050885-A/B EXTENSION KIT, BOX, 13’, 12” Item Part Number Description 00051528-A SIDE EXTENSION WELDMENT, 13’-6”, RH, MS 00051528-B SIDE EXTENSION WELDMENT, 13’-6”, RH, SST 00050886-A SIDE EXTENSION WELDMENT, 13’-12”, RH, MS 00050886-B SIDE EXTENSION WELDMENT, 13’-12”, RH, SST 05010691 BOLT, .5-13 X 1.5, G8, HHCS, ZINC 05016096...
  • Page 60 00051537-A/B EXTENSION KIT, BOX, 15’, 6” 00050895-A/B EXTENSION KIT, BOX, 15’, 12” Item Part Number Description 00051538-A SIDE EXTENSION WELDMENT, 15’-6”, RH, MS 00051538-B SIDE EXTENSION WELDMENT, 15’-6”, RH, SST SIDE EXTENSION WELDMENT, 15’-12”, RH, MS 00050896-A SIDE EXTENSION WELDMENT, 15’-12”, RH, SST 00050896-B 05010691 BOLT, .5-13 X 1.5, G8, HHCS, ZINC...
  • Page 61 DUZ MOR CABSHIELD Item Part Number Description 00070207 CABSHIELD WELDMENT, 10-15 X 12 00070205 CABSHIELD WELDMENT, 16-20 X 12 00070208 CABSHIELD WELDMENT, 21-25 X 12 00070206 CABSHIELD WELDMENT, 26-30 X 12 00070219 CABSHIELD WELDMENT, 10-15 X 18 00070217 CABSHIELD WELDMENT, 16-20 X 18 00070220 CABSHIELD WELDMENT, 21-25 X 18 00070218...
  • Page 62 INVERTED V ASSEMBLY Item Part Number Description 9’-12’ (2) 00029538-A CHANNEL WELDMENT, MS 13’-16’ (3) 00029538-B CHANNEL WELDMENT, SST 00029528-* INVERTED V WELDMENT, 9’ 00029529-* INVERTED V WELDMENT, 10’ 00029530-* INVERTED V WELDMENT, 11’ 00029531-* INVERTED V WELDMENT, 12’ 00029532-* INVERTED V WELDMENT, 13’...
  • Page 63 00053239 LADDER ASSEMBLY Item Part Number Description 00053234-A LADDER WELDMENT, MS 00053234-B LADDER WELDMENT, SST 00053238-A LADDER MOUNT WELDMENT, LOWER, MS 00053238-B LADDER MOUNT WELDMENT, LOWER, SST 00053236-A LADDER MOUNT WELDMENT, UPPER, MS 00053236-B LADDER MOUNT WELDMENT, UPPER, SST BOLT, .375-16 X 1.25, G8, HHCS, ZINC 05010644 05016049 BOLT, .375-16 X 1.25, HHCS, SST...
  • Page 64 16 17 18...
  • Page 65 00132300 LADDER ASSEMBLY, RDS, SWING UP ITEM QTY PART NUMBER DESCRIPTION 00131694-C RAIL,SIDE,LADDER,RDS,UPR,AUSST 00131694-B RAIL,SIDE,LADDER,RDS,UPR,304 00131694-A RAIL,SIDE,LADDER,RDS,UPR,MS 00131695-C RAIL,SIDE,LADDER,RDS,LWR,AUSST 00131695-B RAIL,SIDE,LADDER,RDS,LWR,304 00131695-A RAIL,SIDE,LADDER,RDS,LWR,MS 00131696-C MTG PL,LADDER,RDS,AUSST 00131696-B MTG PL,LADDER,RDS,304 00131696-A MTG PL,LADDER,RDS,MS 00131697-C HINGE PL,LADDER,RDS,AUSST 00131697-B HINGE PL,LADDER,RDS,304 00131697-A HINGE PL,LADDER,RDS,MS 00131698-B RUNG,LADDER,RDS,304 00131698-A...
  • Page 66 Schematic for 156 body shown HYDRAULIC SCHEMATIC FOR MONROE DUZ-MOR WITH SERIES/PARALLEL AND DUMP VALVE INSTALLED SPINNER CIRCUIT PRESSURE FROM CONTROL VALVE NORMALLY OPEN DUMP VALV CONVEYOR PRESSURE FROM CONTROL VALVE 05038279 SPINNE R 37" LONG 3/4" 1 WIRE MOTOR RETURN 1 5/16"...
  • Page 67 00064236-A/B SERIES PRL KIT, DUZ MOR, 108 Item Part Number Description 05038026 TUBE, STEEL, 1.250 X 84 OAL 05038025 TUBE, STEEL, .750 X 84 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE, SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 68 00064237-A/B SERIES PRL KIT, DUZ MOR, 120 Item Part Number Description 05037418 TUBE, STEEL, 1.250 X 96 OAL 05037418 TUBE, STEEL, .750 X 96 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 69 00064238-A/B SERIES PRL KIT, DUZ MOR, 132 Item Part Number Description 05051209 TUBE, STEEL, 1.250 X 108 OAL 05051208 TUBE, STEEL, .750 X 108 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 70 00064239-A/B SERIES PRL KIT, DUZ MOR, 144 Item Part Number Description 05037427 TUBE, STEEL, 1.250 X 120 OAL 05037426 TUBE, STEEL, .750 X 120 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 71 00064240-A/B SERIES PRL KIT, DUZ MOR, 156 Item Part Number Description 05051211 TUBE, STEEL, 1.250 X 132 OAL 05051210 TUBE, STEEL, .750 X 132 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 72 00064241-A/B SERIES PRL KIT, DUZ MOR, 168 Item Part Number Description 05037034 TUBE, STEEL, 1.250 X 144 OAL 05037035 TUBE, STEEL, .750 X 144 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 73 00064242-A/B SERIES PRL KIT, DUZ MOR, 180 Item Part Number Description 05050027 TUBE, STEEL, 1.250 X 156 OAL 05050026 TUBE, STEEL, .750 X 156 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 74 00064243-A/B SERIES PRL KIT, DUZ MOR, 192 Item Part Number Description 05050266 TUBE, STEEL, 1.250 X 168 OAL 05050265 TUBE, STEEL, .750 X 168 OAL 05050410 CLAMP, UHMW 2 PIECE 05037220 VALVE , SERIES PARALLELL, 1.0625 ORB PORTS 05037243 HOSE KIT, SERIES PARALLEL BOLT, .375-16 X 3.5, G8, HHCS, MS 05010653 05016046...
  • Page 76 12 11 10 7 ASSY ASSY 9 11...
  • Page 77 00059536 SPINNER ASSEMBLY, DUZ MOR, STANDARD Item Part Number Description 00024970-A CHUTE ASSEMBLY, DM, MS, STD See Page 80-81 00024970-B CHUTE ASSEMBLY, DM, 304, STD 00077547-A DISC ASSEMBLY, SPINNER 24, CCW, MS See Page 89 00077547-B DISC ASSEMBLY, SPINNER 24, CCW, 304 00077547-C DISC ASSEMBLY, SPINNER, 24, CCW, AR 05050998...
  • Page 79 00016309 SPINNER ASSEMBLY, DM, STD Item Part Number Description 00024970-A CHUTE ASSEMBLY, DUZ MOR, MS, STD See Page 80-81 00024970-B CHUTE ASSEMBLY, DUZ MOR, 304, STD 00099406-A DISC ASSEMBLY, SPINNER, 24, CW, MS See Page 90 00099406-B DISC ASSEMBLY, SPINNER, 24, CW, 304 05050998 SPINNER DISC, 24”...
  • Page 80 00065911 LATCH KIT, SPINNER, DUZ MOR Item Part Number Description See Next Page 00037029 SPINNER LATCH ASSEMBLY, LH 00037037 SPINNER LATCH ASSEMBLY, RH See Next Page 05010690 BOLT, .5-13 X 1.25, G8, HHCS, ZINC 05016045 BOLT, .5-13 X 1.25, HHCS, SST NUT, .5-13, GC, TOPLOCK, C&W 05020847 05020908...
  • Page 81 00037029 LATCH ASSEMBLY, LH SPINNER 00037037 LATCH ASSEMBLY, RH SPINNER Item Part Number Description 00037030 LATCH MOUNTING BRACKET WELDMENT, LH 00037038 LATCH MOUNTING BRACKET WELDMENT, RH 00037045 SPINNER CATCH WELDMENT 00037046 LATCH HANDLE WELDMENT 05022098 PIN, CLEVIS, .5 X 1.750, LONG 05022106 PIN, LYNCH, .188 DIA 05022161...
  • Page 82 18 19...
  • Page 83 00024970 CHUTE ASSEMBLY, DUZ MOR, STD Item Part Number Description 00025145-A CHUTE WELDMENT, DM, MS, SPINNER 00025145-B CHUTE WELDMENT, DM, 304, SPINNER 00025145-C CHUTE WELDMENT, DM, CORTEN, SPINNER 00020930-A ADJUSTING BAR, SPINNER, RH, MS 00020930-B ADJUSTING BAR, SPINNER, RH, 304 05022106 PIN, .188 LYNCH DEFLECTOR WELDMENT, SIDE, RH, MS...
  • Page 85 00036133 SPINNER ASSEMBLY, DM, TWIN, HYD Item Part Number Description 00036107-A TWIN SPINNER WELDMENT, MS 00036107-B TWIN SPINNER WELDMENT, SST 05050574 KNOB, PLASTIC STAR GRIP See Page 92-93 05006673 MOTOR, HYD, WHITE, 3.2CID, 1” SHAFT DISC ASSEMBLY, SPINNER, 24, CW, MS 00099406-A See Page 90 00099406-B...
  • Page 86 11 12 13 14 16 17 18 19 22 23 24...
  • Page 87 00027350 SPINNER ASSEMBLY, DUZ MOR, Y-CHUTE Item Part Number Description 00027344-A CHUTE LID WELDMENT, RH, MS 00027344-B CHUTE LID WELDMENT, RH, 304 SST 00027325-A HINGE ROD, DM, HRR 00027325-B HINGE ROD, DM, SSR 05022021 PIN, .125 X 1, COTTER Y-CHUTE WELDMENT, MS 00027302-A 00027302-B Y-CHUTE WELDMENT, 304 SST...
  • Page 89 00050709 WINCH KIT, 800#, WITH BRAKE, LH 00050708 WINCH KIT, 800#, WITH BRAKE, RH Item Part Number Description 05050112 Winch, Ratchet, 800#, With Brake 05051162 Cable Assembly, Winch 05051155 Cable Block / Swivel Pulley Assembly 00029943 Bracket, Winch, LH 00029944 Bracket, Winch, RH 05016909 U-Bolt,...
  • Page 90 00059569-A/B/C PATCH PAN WELDMENT...
  • Page 91 00077547 DISC ASSEMBLY, SPINNER, 24, CCW Item Part Number Description 00010642-A DISC, SPINNER, 24, MS 00010642-B DISC, SPINNER, 24, 304 SST 00010642-D DISC, SPINNER, AR 00010641-A FLITE, SPINNER, MS 00010641-B FLITE, SPINNER, 304 SST 05010617 BOLT, .313-18 X .875, G8, HHCS, ZINC 05016137 BOLT, .313-18 X .875, HHCS, SST NUT, .313-18, G8, HEX, ZINC...
  • Page 92 00099406 DISC ASSEMBLY, SPINNER, 24, CW Item Part Number Description 00010642-A DISC, SPINNER, 24, MS 00010642-B DISC, SPINNER, 24, 304 00010642-D DISC, SPINNER, 24, AR 00010641-A FLITE, SPINNER, MS 00010641-B FLITE, SPINNER, 304 SST 05010617 BOLT, .313-18 X .875, G8, HHCS, ZINC 05016137 BOLT, .313-18 X .875, HHCS, SST NUT, .313-18, G8, HEX, ZINC...
  • Page 93 05051148 -- GEARBOX ASSEMBLY, 6:1 GEARBOX ASSEMBLY PARTS LIST ITEM PART # DESCRIPTION 05007221 Casting Assembly, Outboard, RCS 05007222 Casting Assembly, Inboard 05007138 Plug, Delrin 05007223 Gear, Pinion 05007139 Gear, Driven 05007224 Gasket, Standard 05007149 Washer, Lock 05007220 Screw, Cap...
  • Page 94 05006673 MOTOR, HYD, WHITE, 3.2CI, 4B, 1” EXT SHAFT, .875” ORB/SEAL SAVER...
  • Page 95 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006679 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer Thrust Bearing Drive Link Kit Wear Plate Rotor Kit Drive Link Pin Kit...
  • Page 96 05006596 MOTOR, HYD, WHITE, 17.9 CI, 2BOLT, DISP 100PPR, 1” SFT, .875ORB...
  • Page 97 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006061 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer 05006357 Thrust Bearing 05006366 Drive Link Kit 05006359...
  • Page 98 05006548 MOTOR, HYDRAULIC, WHITE, 17.9 CI, 2 BOLT...
  • Page 99 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006061 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer 05006357 Thrust Bearing 05006366 Drive Link Kit 05006359...
  • Page 100 05006553 MOTOR, HYDRAULIC, WHITE, 15.5 CI, 2-BOLT...
  • Page 101 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006061 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer 05006357 Thrust Bearing 05006366 Drive Link Kit 05006359...
  • Page 102 05006554 MOTOR, HYDRAULIC, WHITE, 15.5 CI, 2B-SENSOR...
  • Page 103 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006061 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer 05006357 Thrust Bearing 05006366 Drive Link Kit 05006359...
  • Page 104 800-880-0109 and ask for Snow & Ice Parts Sales. RETURN POLICY Merchandise returned to Monroe Truck Equipment must have a Warranty Service Request (WSR) form filled out completely and signed by authorized personnel. To get your WSR form, call 800-880-0109. For whole goods, ask for Snow &...

  • Page 105: Warranty Registration

    MONROE TRUCK EQUIPMENT, INC. WARRANTY SNOW & ICE CONTROL PRODUCTS Monroe Truck Equipment, Inc. warrants to the original purchaser, that if any part of the product proves to be defective in workmanship or material within ONE YEAR of the original installation, and is returned to us within 30 days of the discovered defect, we will (at our option) repair or replace the defective part.