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Monroe MS88-RS Installation And Parts Manual

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Spreader
MS88-RS & MS96-RS
Installation and Parts Manual
Monroe Snow & Ice Control Division
1051 W. 7th Street
Monroe, WI 53566
Phone: 608-328-8127
05051812
Fax: 608-329-8488
11/14/2012

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  • Page 1 Spreader MS88-RS & MS96-RS Installation and Parts Manual Monroe Snow & Ice Control Division 1051 W. 7th Street Monroe, WI 53566 Phone: 608-328-8127 05051812 Fax: 608-329-8488 11/14/2012...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS Page 2 INSTALLATION INSTRUCTIONS Page 3-11 OPERATING Page 12-14 TORQUE CHART Page 15 GENERAL INFORMATION Page 15 REPLACEMENT PARTS Page 16-47 HOW TO ORDER PARTS Page 48 RETURN POLICY Page 48 WARRANTY INFORMATION Page 49-51...

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS • Read all installation, safety and maintenance instructions completely before operating this equipment • Keep all personnel clear of moving parts while equipment is being operated. • Do not operate equipment in need of maintenance! Repair immediately! • While operating this equipment, use common sense, use caution, be alert and be safety-conscious.

  • Page 5: Installation Instructions

    INSTALLATION INSTRUCTIONS Packing List: Check the materials received against the order and packing list to verify that all components have been received. Some hydraulic components may be shipped direct from the manufacturer. Position Spreader Trough: The trough is to be mounted solidly on the rear of the dump body directly below the tailgate hardware, as close to the body as possible.
  • Page 6 QUICK-DETACH HARDWARE INSTALLATION Quick Detach Hardware Installation Position spreader in desired position against rear of dump body. Center body Q-D bracket on body rub rail and flush with end of body. Weld or drill holes and bolt bracket to body. Bolt the hanger bar to the spreader end plate.
  • Page 7 INSTALLATION AND OPERATING INSTRUCTIONS FOR CHIPPING ATTACHMENT Chipping Attachment Assembly: 1. Bolt the mounting bracket weldment to the front plate of the roll spreader, flush with the front plate. 2. Mount the chipping attachment to the trough by bolting the attachment bar to the bracket weldment.
  • Page 8 HYDRAULIC SYSTEM - INSTALLATION INSTRUCTIONS Mounting instructions for: Thru-shaft hydraulic pump, reservoir, filter, valve and hoses (all standard truck and hydraulic spreader plumbing installations). General: The Thru-shaft pump, valve, reservoir & filter, with mounting brackets and fasteners, may be used on most any truck with an existing transmission PTO and continuously operating dump hoist pump installation.
  • Page 9 PUMP INSTALLATION Check PTO RPM with truck engine at 2000 RPM. This reading should be in the operating range of 1,200 to 1,500 RPM. If this range cannot be achieved, it will be necessary to change the PTO accordingly. Pump is installed between transmission PTO and existing hoist pump. Remove existing shaft connecting PTO to hoist pump.
  • Page 10 HYDRAULIC PLUMBING DIAGRAM 3/4 -1 Wire Hose SINGLE MOTOR SPREADERS INSTALLATION NOTES 1/2-1 Wire Hose Hydraulic components should be kept as clean as possible during assembly operations. Galvanized pipe and pipe fittings must not be used because flaking of galvanizing material can cause damage to major hydraulic components.
  • Page 11 1/2 Tee Nipple From Valve • This diagram is Monroe Truck Equipment Company's complete recommended hydraulic system. • Standard pump, valve, tank and hose kits make up the complete system. • This diagram may be used to install an entire system, or part of a system, depending upon kits supplied, and existing components on truck.
  • Page 12 INSTALLATION INSTRUCTIONS Reservoir and Filter Installation: Locate the reservoir as close to the pump as possible. The reservoir should be located outside the truck frame. (Ease in filling reservoir is important.) The integral tank mounting brackets should be bolted to the truck frame. The filter is screwed directly onto reservoir with cartridge down.
  • Page 13 INSTALLATION INSTRUCTIONS IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screwed fittings. (Teflon tape sealant is not recommended) CAUTION: Over tightening fittings in valve may cause damage to valve body. Fittings show in solid lines indicate permanent positions.

  • Page 14: Operating

    OPERATING INSTRUCTIONS Caution: Be sure valve is moved completely to “OFF” position and truck engine is shut off before working on or round spreader equipment! When starting up new equipment, be sure everyone is standing clear and watch for any thing out of the ordinary that may require shutting the system down.
  • Page 15 OPERATING INSTRUCTIONS Engage PTO or turn “ON” the hydraulic system. Raise dump body until material slides back and charges the spreader. Set control valve knob to desired setting and engage spreader by moving “On-Off” lever to “On”. Spreader Features: The knob that changes the speed of the feed roll may be changed at any time, while the truck is in motion.
  • Page 16 OPERATING INSTRUCTIONS weather. Good Spreader Maintenance: Keep the reservoir full - to check level plug or 2” from top. Replace the oil filter cartridge twice a year or more often if necessary. Clean quick disconnect before taking apart or connecting. All bearings require periodic greasing and more frequent greasing during periods of heavy use.

  • Page 17: Torque Chart

    Replacement parts listed in this manual reflect our most common items. If you do not find the part you require, please call your distributor. Monroe Truck Equipment reserves the right to make revisions or • alterations to this parts manual.
  • Page 18 TROUGH ASSEMBLIES Item Part Number Description 00068064-A Trough Assembly, MS88RS, MS 00068064-B Trough Assembly, MS88RS, 304 SST 00068096-A Trough Assembly, MS88RS-DD, MS 00068096-B Trough Assembly, MS88RS-DD, 304 SST 00075508-A Trough Assembly, MS88RS-GB, MS 00075508-B Trough Assembly, MS88RS-GB, 304 SST Trough Assembly, MS96RS, MS 00041905-A 00041905-B Trough Assembly, MS96RS, 304 SST...
  • Page 19 00057860 LID WELDMENT, MS88-RS, 88.75” (SHOWN) 00023200 LID WELDMENT, MS96-RS, 96.75” 88.75" 00057867 ROLLER WELDMENT, MS88-RS 00075515 ROLLER WELDMENT, MS88-RS-GB 01161125 ROLLER WELDMENT, MS96-RS 00075516 ROLLER WELDMENT, MS96-RS-GB 00075512 ROLLER WELDMENT, MS96-RS-DD CHAIN GEARBOX DIRECT DRIVE...
  • Page 20 00068094 GATE KIT, HYDRAULIC, MS88-RS Item Part Number Description 00024914-A Cylinder Assembly, Hydraulic, MS 00024914-B Cylinder Assembly, Hydraulic, SST 00023241-A Adjuster Weldment, Gate, MS 00023241-B Adjuster Weldment, Gate, SST 00047033-A Wearstrip, Gate, MS 00047033-B Wearstrip, Gate, SST 00057852-A Strip, Seal, Hydraulic, MS...
  • Page 21 00075521 GATE KIT, HYDRAULIC, MS96-RS Item Part Number Description 00024914-A Cylinder Assembly, Hydraulic, MS 00024914-B Cylinder Assembly, Hydraulic, SST 00023241-A Adjuster Weldment, Gate, MS 00023241-B Adjuster Weldment, Gate, SST 00026590-A Wearstrip, Gate, MS 00026590-B Wearstrip, Gate, SST 00066585-A Strip, Seal, Hydraulic, MS 00066585-B Strip, Seal, Hydraulic, SST 00066586-A...
  • Page 22 GATE KIT, SPRING...
  • Page 23 00075517 GATE KIT, SPRING, MS96RS Item Part Number Description 00023241-A Adjuster Weldment, Gate, MS 00023241-B Adjuster Weldment, Gate, SST 00026590-A Wearstrip, Gate, MS 00026590-B Wearstrip, Gate, SST 00026591-A Flap, Gate, MS 00026591-B Flap, Gate, SST 00023219-A Wearstrip, Front, MS 00023219-B Wearstrip, Front, SST 05035067 Flap, Spring...
  • Page 24 GATE KIT, SPRING...
  • Page 25 00068063 GATE KIT, SPRING, MS88RS Item Part Number Description 00023241-A Adjuster Weldment, Gate, MS 00023241-B Adjuster Weldment, Gate, SST 00047033-A Wearstrip, Gate, MS 00047033-B Wearstrip, Gate, SST 01161138-A Flap, Gate, MS 01161138-B Flap, Gate, SST 00041064-A Wearstrip, Front, MS 00041064-B Wearstrip, Front, SST 05035067 Flap, Spring...
  • Page 26 CYLINDER ASSEMBLY, HYDRAULIC 00024914 CYLINDER ASSEMBLY, HYDRUALIC Item Part Number Description 00024906-A Housing Weldment, Cylinder, MS 00024906-B Housing Weldment, Cylinder, SST 00024912-A Guide Weldment, Hydraulic, MS 00024912-B Guide Weldment, Hydraulic, SST 00024913-A Connector Weldment, Gate, MS 00024913-B Connector Weldment, Gate, SST 00024910-A Stop Weldment, Hydrualic Gate, MS 00024910-B...
  • Page 27 Grease Zerk 00068065 BEARING KIT, 1, 2-BOLT Item Part Number Description 05030023 Bearing, 1” Bore, 2-Bolt Mount Bolt, ⁄ -18 x ⁄ , G8, HHCS, Zinc 05010619 05016139 Bolt, ⁄ -18 x ⁄ , HHCS, SST 05021364 Washer, ⁄ , Lock, Zinc 05021407 Washer ⁄...
  • Page 28 00068049 DRIVE KIT, CHAIN, WHITE MOTOR, 10 CI, 1” SHAFT Item Part Number Description 00057861-A Chain Cover, RH, MS 00057861-B Chain Cover, RH, SST 00057864-A Chain Cover, LH, MS 00057864-B Chain Cover, LH, SST 00023300-A Mount Plate, Motor, MS 00023300-B Mount Plate, Motor, SST 05006549 Motor, Hydraulic, White, 10 CI, 1”...
  • Page 29 00075526 DRIVE KIT, CHAIN ,SPEED SENSOR Item Part Number Description 00057861-A Chain Cover, RH, MS 00057861-B Chain Cover, RH, SST 00057864-A Chain Cover, LH, MS 00057864-B Chain Cover, LH, SST 00023300-A Mount Plate, Motor, MS 00023300-B Mount Plate, Motor, SST 05006689 Motor, Hydraulic, White, 10 CI, 1”...
  • Page 30 00075524 DRIVE KIT, DIRECT Item Part Number Description 00057864-A Chain Cover, MS-RS, LH, MS 00057864-B Chain Cover, MS-RS, LH, SST 05006556 Motor, Hydraulic, White, 24 CID, 1” Shaft (See page 36-37) Bolt, ⁄ -16 x ⁄ , G8, HHCS, Zinc 05010642 05016050 Bolt,...
  • Page 31 00068062 MOUNTING KIT Item Part Number Description 00041044-A Bracket Weldment, Body, MS 00041044-B Bracket Weldment, Body, SST 00021207-A Shield, Tailgate, RH, MS 00021207-B Shield, Tailgate, RH, SST 00021208-A Shield, Tailgate, LH, MS 00021208-B Shield, Tailgate, LH, SST 00041118-A Hanger, Support, MS 00041118-B Hanger, Support, SST 00041074-A...
  • Page 32 DECAL KIT Moving parts can crush and dismember. Do not operate with Turning augers can crush and shield removed. dismember. Turn engine off before servicing. Keep hands clear. IF DEFACED - ORDER PART NO. 05051401 1. Keep all guards/shields in place. 2.
  • Page 33 00075525 DECAL KIT Item Part Number Description 05051401 Decal-Danger: Turning Augers... 05051403 Decal, Safety Chain Cover 05051404 Decal-Caution: #1-#6 05051405 Decal, Monroe Spreader 05052311 Decal, Quality Check...
  • Page 34 05006550 MOTOR, HYDRAULIC, WHITE, 6.3 CI, 4-BOLT...
  • Page 35 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Seal Kit 05006415 Metal Backup Shim Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Seal Kit 05006516 Thrust Washer 05006357 Thrust Bearing 05006574...
  • Page 36 05006549 MOTOR, HYDRAULIC, WHITE, 10 CI, 4 BOLT...
  • Page 37 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Seal Kit 05006415 Metal Backup Shim Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Seal Kit 05006516 Thrust Washer 05006357 Thrust Bearing 05006366...
  • Page 38 05006556 MOTOR, HYDRAULIC, WHITE, 24 CI, 4 BOLT...
  • Page 39 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Seal Kit 05006415 Metal Backup Shim Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Seal Kit 05006516 Thrust Washer 05006357 Thrust Bearing 05006366...
  • Page 40 05006689 MOTOR, HYD, WHITE, 10CI, 4B, 1” SHAFT, .875” ORB, 100 PULSE, BH...
  • Page 41 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006679 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer 05006357 Thrust Bearing 05006366 Drive Link Kit 05006359...
  • Page 42 05007040 -- GEARBOX ASSEMBLY, 5:1, CAST IRON...
  • Page 43 GEARBOX ASSEMBLY PARTS LIST ITEM PART # DESCRIPTION 05007084 Housing 05007041 Cover 05051291 End Cap, Open 05051292 Hydraulic Adapter, 4-Bolt 05007044 Worm Gear 05051320 Worm 05007054 Cone, Bearing 05007055 Cone, Bearing 05007056 Cup, Bearing 05007057 Snap Ring - Input Shaft 05007058 Snap Ring - Output Shaft 05007059...
  • Page 44 05007040-C -- GEARBOX ASSEMBLY, 5:1...
  • Page 45 GEARBOX ASSEMBLY PARTS LIST ITEM PART # DESCRIPTION 05007278 Oil Seal, Double Lips 05007279 Tapered Roller Bearing 05007280 Worm Gear 05007281 External Circlip 05007282 Tapered Roller Bearing 05007283 Plug, ⁄ 05007284 Bolts 05007285 Plug, ⁄ 05007286 Housing 05007287 Internal Circlip 05007288 Output Shaft 05007289...
  • Page 46 05007338 GEARBOX, 5:1, 1.25” SHAFT DIA, 6” LG, 4B...
  • Page 47 GEARBOX, 5:1, 1.25” SHAFT, DIA, 6” Item Part Number Description 05007396 Shaft, Input 05007397 Housing, Machine, Tap Black 05007398 Housing, Machine 05007399 Gear, Worm 05007381 Bearing, Cone, 1 05007400 Shaft, Output 05007383 Bearing, Cup 05007081 Retaining Ring, Ext 1 Shaft 05007082 Retaining Ring, Ext 1.25 Shaft 05051110...
  • Page 48 00037941-A/B CHIPPING ATTACHMENT ASSEMBLY Item Part Number Description 01162960-A SPREADER CHIPPING ATACH WELDMENT, MS 01162960-B SPREADER CHIPPING ATACH WELDMENT, SST 01162970-A WING ATTACHMENT WELDMENT, RH, MS 01162970-B WING ATTACHMENT WELDMENT, RH, SST 00037938-A WING ATTACHMENT WELDMENT, LH, MS 00037938-B WING ATTACHMENT WELDMENT, LH, SST PIPE WELDMENT, LONG MS 00037916-A 00037916-B...
  • Page 49 00068095-A/B GATE KIT, POLY FINGERS, MS96-RS, SPREADERS, 96” ROLL Item Part Number Description 00023241-A ADJUSTER WELDMENT, GATE, MS-RS, MS 00023241-B ADJUSTER WELDMENT, GATE, MS-RS, SST 00023219-A WEARSTRIP, FRONT, UT, MS96-RS, MS 00023219-B WEARSTRIP, FRONT, UT, MS96-RS, SST 00026590-A WEARSTRIP, GATE, MS96-RS, MS 00026590-B WEARSTRIP, GATE, MS96-RS, SST MOUNT, PLASTIC FINGERS, MS96-RS, MS...

  • Page 50: How To Order Parts

    877-834-9049 and ask for Snow & Ice Parts Sales. RETURN POLICY Merchandise returned to Monroe Truck Equipment must have a Returned Goods Authorization (RGA) form filled out completely and signed by authorized personnel. To get your RGA form, call 800-880-0109. For whole goods, ask for Snow &...

  • Page 51: Warranty Information

    MONROE TRUCK EQUIPMENT, INC. WARRANTY SNOW & ICE CONTROL PRODUCTS Monroe Truck Equipment, Inc. warrants to the original purchaser, that if any part of the product proves to be defective in workmanship or material within ONE YEAR of the original installation, and is returned to us within 30 days of the discovered defect, we will (at our option) repair or replace the defective part.
  • Page 52 Warranty Policy Uninstalled Parts and Equipment Provided by Monroe Truck Equipment Monroe Truck Equipment will provide the following limited warranty for a period of one year to the original purchaser of all uninstalled goods provided by Monroe Truck Equipment: LIMITED WARRANTY: All goods provided by Monroe Truck Equipment (MTE) will be free from defects in material and workmanship for a period of one year from the date of purchase by the original purchaser.
  • Page 53 608-328-8127 ~ Fax: 608-328-4278 Any and all warranty claims must be forwarded to MTE within 10 days of defect discovery. A copy of the original Monroe Truck Equipment invoice as well as the manufacturer’s model number, serial number, and date of installation must accompany all correspondence regarding said claims.

This manual is also suitable for:

Ms96-rs

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