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Monroe MS969 Parts And Service Manual

Tailgate spreader
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Parts & Service Manual
for
Tailgate Spreader
MS969
Monroe Snow & Ice Control
1051 W. 7th Street • Monroe, WI 53566
USA: 877-834-9049 • Fax: 608-329-8488
05090088 16
www.monroetruck.com
3/25/2014

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Summary of Contents for Monroe MS969

  • Page 1 Parts & Service Manual Tailgate Spreader MS969 Monroe Snow & Ice Control 1051 W. 7th Street • Monroe, WI 53566 USA: 877-834-9049 • Fax: 608-329-8488 05090088 16 www.monroetruck.com 3/25/2014...

  • Page 3: Table Of Contents

    Table of Contents General Information How to Order Parts Return Policy Safety Instructions Maintenance Instructions Installation Instructions Operating Instructions Hydraulic Schematics Replacement Parts Warranty...

  • Page 4: General Information

    General Information • Use only Monroe Truck Equipment O.E.M. replacement parts. Failure to do so will void the warranty. • Location descriptions are noted in direction of travel (i.e. front, rear, left and right). • Delivery of replacement parts is subject to our sales delivery terms.

  • Page 5: Safety Instructions

    Safety Instructions Rev 12/18/12 Before working under the vehicle or around the spreader, shut off the truck en- gine and remove the key from the ignition. Prevent accidental startup and oper- ation of the spreader to avoid personal injury! Keep body parts away from the auger when it is turning. Never try to clear jammed material with the auger turning.
  • Page 6 Safety Decal Location Should you ever need replacement decals or parts/mainte- nance manuals, simply contact MTE and we will supply you with them FREE OF CHARGE. See bill of material for safety decal replacement part numbers. Turning spinners throw material. 1. Keep all guards/shields in place. Stay clear &...
  • Page 7 Safety Decal Signal Words DANGER indicates an imminently hazardous situation (Red) which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation (Orange) which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation (Yellow)
  • Page 8 Welding Guidelines (Continued) • When welding cast parts such as pipe brace balls, the parts must be heated to 150 for several minutes to drive out any moisture. • When welding to large parts that will act as a heat sink, pre-heating of the weld area may be required to insure equal penetration on both parts.

  • Page 9: Maintenance Instructions

    Maintenance Instructions Rev. 12/18/12 Before working under the vehicle or around the spreader, shut off the truck en- gine and remove the key from the ignition. Prevent accidental startup and oper- ation of the spreader to avoid personal injury! Keep body parts away from the auger when it is turning. Never try to clear jammed material with the auger turning.
  • Page 10 Maintenance Instructions • If a drive gearbox has a vent, keep the vent open and unobstructed. A blocked vent can cause seal damage. • Check the oil level in the gearbox once a month during the in-service period. • Change gearbox lubricant annually or more often if the oil turns milky, indicating water contamination.
  • Page 11 SWP- 00245 Task: Clean out spreader trough Product: Under tailgate spreader Standard Work Application: Procedure Reference: DANGER Crushing and dismemberment haz- ard. Can cause death or serious inju- Stay away from moving auger. Never work on the spreader with the auger turning.
  • Page 12 SWP- 00245 Task: Clean out spreader trough Product: Under tailgate spreader Standard Work Application: Procedure Reference: WARNING Eye and facial injury hazard. Granular material can cause blindness or seri- ous eye injury. Stay away from the spinner when it is turning.
  • Page 13 SWP- 00245 Task: Clean out spreader trough Product: Under tailgate spreader Standard Work Application: Procedure Reference: Look Action Task 1. Stop the vehicle, shut off the hydraulic system and the engine, then remove the ignition keys so the engine cannot be restarted.
  • Page 14 SWP- 00245 Task: Clean out spreader trough Product: Under tailgate spreader Standard Work Application: Procedure Reference: Look Action Task 5. Lift the lock pin on one of the bottom trough cover levers and move the lever to the open position. 6.
  • Page 15 SWP- 00245 Task: Clean out spreader trough Product: Under tailgate spreader Standard Work Application: Procedure Reference: Look Action Task 13. When the trough is cleaned out, inspect all parts for damage related to the jammed auger. Make necessary repairs before placing the spreader back in ser- vice.

  • Page 16: Installation Instructions

    Installation Instructions Rev: 12/18/2012 Product Description & Function The MTE under tailgate spreader is a removable unit that attaches to the rear of a dump body. Mount- ing plates attach permanently to the sides of the rear posts. The spreader body pins to the mounting plates with heavy-duty slide-in pins for quick installation and removal.
  • Page 17 Installation Instructions Rev: 1/10/2013 Spreader Installation 1. Unpack the spreader and verify that all required parts have been received. Installation hardware may be inside the spreader. 2. Open the dump body tailgate from the top (rotate on bottom hinges) and position it horizontal with the chains.
  • Page 18 Installation Instructions Rev: 1/10/2013 Pin #11 Hair Zinc Support Hanger Quick Detach Pin Washer Bolt Quick Detach Bracket Wldmt Clevis Pin Spinner Assembly Installation (Self-Leveling) 1. Mount the spinner assembly under the spreader discharge opening. The opening may be at either end of the spreader or in the middle.
  • Page 19 Installation Instructions Rev: 1/10/2013 5. Tack weld the stabilizer bar in place. 6. Position the stabilizer bracket on the bottom front of the spinner frame so it is in line with the bar on the frame. If necessary, an extension bracket can be fabricated to move the stabilizer bracket into alignment with the frame bar.
  • Page 20 Installation Instructions Rev: 1/10/2013 Tailgate (Material) Shields Installation 1. Tailgate shields may have been provided with the spreader. These shields fill the gap that is created at each end of the tailgate when the tailgate is opened partially for spreading granular material. 2.
  • Page 21 Installation Instructions Rev: 1/10/2013 4. When the hydraulic system is operating, test run the spreader to verify that the auger and spinner motors are turning in the correct direction. 5. When the hydraulic oil is warm, inspect all fittings and hoses for oil leaks. 6.

  • Page 22: Operating Instructions

    Operating Instructions Rev. 1/4/13 Keep body parts away from the auger when it is turning. Never try to clear jammed material with the auger turning. Never try to manually feed material into the turning auger. Hands, feet, hair, and clothing can become entangled in moving parts causing death or severe injury.
  • Page 23 Left Intentionally Blank...

  • Page 24: Hydraulic Schematics

    Hydraulic Schematics • This diagram is Monroe Truck Equipment Company's complete recommended hydraulic system. • Standard pump, valve, tank and hose kits make up the complete system. • This diagram may be used to install an entire system, or part of a system, depending upon kits supplied, and existing components on truck.
  • Page 25 INSTALLATION NOTES Hydraulic components should be kept as clean as possible during assembly operations. Galvanized pipe and pipe fittings must not be used because flaking of galvanizing material can cause damage to major hydraulic components. A pipe joint sealant compatible with hydraulic oil must be applied to all NPT fittings.
  • Page 26 See age 32 00084128-A DRIVE KIT,MS969,DIRECT, MS 00084128-B DRIVE KIT,MS969,DIRECT,304SST 00084128-C DRIVE KIT,MS969,DIRECT,AUSST 00084129-A DRIVE KIT,MS969,DIRECT, SP SNR, MS See age 33 00084129-B DRIVE KIT,MS969,DIRECT, SP SNR, 304SST 00084129-C DRIVE KIT,MS969,DIRECT, SP SNR, AUSST See age 45 00092648-A MOUNTING KIT,UT, MS...
  • Page 27 00022783-B BEARING KIT,4-HOLE,1.500,304SST See age 32 00084128-A DRIVE KIT,MS969,DIRECT, MS 00084128-B DRIVE KIT,MS969,DIRECT,304SST See age 33 00084129-A DRIVE KIT,MS969,DIRECT, SP SNR, MS 00084129-B DRIVE KIT,MS969,DIRECT, SP SNR, 304SST See age 45 00092648-A MOUNTING KIT,UT,MS 00092648-B MOUNTING KIT,UT,304SST 00058134 DECAL KIT,TGT SPREADER,GB/DD...
  • Page 28 DUAL DISCHARAGE - DIRECT DRIVE 00093825 TROUGH WELDMENT, MS969-DD-DD REVERSE FLIGHT - DIRECT DRIVE 00101514 TROUGH WELDMENT, MS969-RF-DD...
  • Page 29 DUAL DISCHARAGE & REVERSE FLIGHT: 00093827 LID WELDMENT, MS969...
  • Page 30 DUAL DISCHARAGE - DIRECT DRIVE 00108148 TROUGH BOTTOM WELDMENT, MS969-DD-DD REVERSE FLIGHT - DIRECT DRIVE 00108143 TROUGH BOTTOM WELDMENT, MS969-RF-DD...
  • Page 31 DUAL DISCHARGE - DIRECT DRIVE 00021627 AUGER WELDMENT, MS969-DD, DIRECT DRIVE 00037978 AUGER WELDMENT, MS, 969-DD, DIRECT DRIVE, 4” PITCH REVERSE FLIGHT - DIRECT DRIVE 00021649 AUGER WELDMENT, MS969-RF, DIRECT DRIVE...
  • Page 32 DUAL DISCHARAGE & REVERSE FLIGHT: 00022767 ANTII-FLOW PLATE WELDMENT, MS969 DUAL DISCHARAGE & REVERSE FLIGHT: 00094560 END CAP WELDMENT, TROUGH BOTTOM...
  • Page 33 P P a a r r t t N N u u m m b b e e r r D D e e s s c c r r i i p p t t i i o o n n 00041098-A ADAPTER PL,IDLER,MS969-DD,MS 00041098-B ADAPTER PL,IDLER,MS969-DD,304S...
  • Page 34 0 0 0 0 0 0 8 8 4 4 1 1 2 2 8 8 D D R R I I V V E E K K I I T T , , M M S S 9 9 6 6 9 9 , , D D I I R R E E C C T T , , A A U U S S S S T T ITEM PART NUMBER DESCRIPTION 00084126-A ADAPTER PL,AUGER,MS969-DD,MS 00084126-B ADAPTER PL,AUGER,MS969-DD,304S 00084127-A SPACER PL,AUGER,MS969-DD,MS...
  • Page 35 00084129 DRIVE KIT, MS969, DIRECT, SP SNSR Item Qty. Part Number Description 00084126-A ADAPTER PL,AUGER,MS969-DD,MS 00084126-B ADAPTER PL,AUGER,MS969-DD,304S 00084127-A SPACER PL,AUGER,MS969-DD,MS 00084127-B SPACER PL,AUGER,MS969-DD,304SS 00084127-C SPACER PL,AUGER,MS969-DD,AUSST 00049931-B PIPE .500 SCHED 80 x .500 304S 05006672 MOTOR,HYD,WHITE,45CI,6B,W/100 See age 56 05010691 BOLT .500-13 x 1.500 G8 HHCS ZC...
  • Page 36 0 0 0 0 0 0 9 9 2 2 6 6 4 4 8 8 M M O O U U N N T T I I N N G G K K I I T T , , U U T T , , S S E E L L F F L L E E V V L L I I t t e e m m Q Q t t y y .
  • Page 37 00058134 DECAL KIT,TGT SPREADER,GB/DD Item Qty. Part Number Description 05051401 DECAL,DANGER:TURNING AUGERS... 05051402 DECAL,DANGER:TURNING SPINNERS. 05051404 DECAL,CAUTION #1-#6 05051625 DECAL,MONROE SNOW & ICE CONTROL 05052311 DECAL,QUALITY CHECK 05051405 DECAL,21.0x2.5,MONROE SPREADER...
  • Page 38 00097647 LATCH KIT, UT, Z-HANDLE Item Qty. Part Number Description 00097645-A HANDLE,LATCH,TROUGH BOT,RH,MS 00097645-B HANDLE,LATCH,TROUGH BOT,RH,304 00097645-C HANDLE,LATCH,TROUGH BOT,RH,AUSST 00097646-A HANDLE,LATCH,TROUGH BOT,LH,MS 00097646-B HANDLE,LATCH,TROUGH BOT,LH,304 00097646-C HANDLE,LATCH,TROUGH BOT,LH,AUSST 00097675-B PIPE .500 SCHED 80 x .625 304 00098579 PIN .375DIAx3.375 OAL,2.672GL, 05022072 PIN .156 x .875 ROLL ZC 05010701...
  • Page 39 Spinner Assemblies - MS969 Spinner w/ Poly Disc - LH (Mildsteel) PN: 00026544-F Spinner w/ Poly Disc - LH (Stainless Steel) PN: 00026544-K Spinner w/ Poly Disc - RH (Mildsteel) PN: 00026549-F Spinner w/ Poly Disc - RH (Stainless Steel)
  • Page 41 0 0 0 0 0 0 2 2 6 6 5 5 4 4 4 4 - - F F S S P P I I N N N N E E R R A A S S S S E E M M B B L L Y Y , , L L H H , , T T G G T T , , M M S S , , P P O O L L Y Y D D I I S S C C ITEM PART NUMBER DESCRIPTION...
  • Page 43 0 0 0 0 0 0 2 2 6 6 5 5 4 4 9 9 - - F F S S P P I I N N N N E E R R A A S S S S E E M M B B L L Y Y , , R R H H , , T T G G T T , , M M S S , , P P O O L L Y Y D D I I S S C C ITEM PART NUMBER DESCRIPTION...
  • Page 45 0 0 0 0 0 0 4 4 8 8 6 6 2 2 4 4 - - F F S S P P I I N N N N E E R R A A S S S S Y Y , , L L H H , , T T W W I I N N , , M M S S , , P P O O L L Y Y D D I I S S C C I I t t e e m m Q Q t t y y .
  • Page 47 0 0 0 0 0 0 4 4 8 8 6 6 2 2 5 5 - - F F S S P P I I N N N N E E R R A A S S S S Y Y , , R R H H , , T T W W I I N N , , M M S S , , P P O O L L Y Y D D I I S S C C I I t t e e m m Q Q t t y y .
  • Page 49 0 0 0 0 0 0 2 2 2 2 0 0 6 6 4 4 - - F F S S P P I I N N N N E E R R A A S S S S Y Y , , L L H H , , S S E E L L F F L L V V L L , , M M S S , , P P O O L L Y Y D D I I S S C C I I t t e e m m Q Q t t y y .
  • Page 51 0 0 0 0 0 0 8 8 1 1 0 0 4 4 7 7 - - D D S S P P I I N N N N E E R R A A S S S S Y Y , , T T G G T T , , R R H H , , S S E E L L F F L L V V L L , , M M S S , , P P O O L L Y Y D D I I S S C C I I t t e e m m Q Q t t y y .
  • Page 52 00122073 SEAL SAVER, MOTOR, SPINNER...
  • Page 53 00031913 SPINNER GUARD WELDMENT, LH 00031915 SPINNER GUARD WELDMENT, RH 00033672 ADJUSTABLE SPINNER SHIELD WELDMENT...
  • Page 54 0 0 0 0 1 1 1 1 2 2 4 4 4 4 5 5 E E N N D D P P L L A A T T E E E E X X T T E E N N S S I I O O N N K K I I T T , , U U T T I I t t e e m m Q Q t t y y .
  • Page 55 DETAIL C SCALE .4 : 1 DETAIL B SCALE .4 : 1 DETAIL A SCALE .4 : 1 00140955 HYDRAULIC INTERLOCK KIT, MS969 Item Qty. Part Numb er Descrip tion 6400-8-10 HYD FITTING, 3/4 JIC X 7/8 ORB 2501-8-8 HYD FITTING, MALE, ELBOW 2700-LN-8 HYD FITTING, BULKHEAD, 3/4”...
  • Page 56 05006484 MOTOR, HYD, 45 CI, 6 BOLT, 14 TOOTH, 7/8” ORB...
  • Page 57 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05050309 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer Thrust Bearing Seal Kit 05006253 Drive Link Kit 05006502...
  • Page 58 05006672 MOTOR, HYD, WHITE, 45CI, 6B, W/ 100PULSE SNSR, BH, .875” ORB, 14SPLINE RE (All Series) whited For Medium Duty Applications DISPLACEMENT PERFORMANCE Pressure - bar [psi] Max. Cont. Peak 17 [250] 35 [500] 69 [1000] 104 [1500] 138 [2000] 748 cm [45.6 in ] / rev...
  • Page 59 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05050309 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer Thrust Bearing Seal Kit 05006253 Drive Link Kit 05006502...
  • Page 60 05006673 MOTOR, HYD, WHITE, 3.2CI, 4B, 1” EXT SHAFT, .875” ORB/SEAL SAVER...
  • Page 61 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006679 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer Thrust Bearing Drive Link Kit Wear Plate Rotor Kit Drive Link Pin Kit...
  • Page 62 MONROE TRUCK EQUIPMENT, INC. WARRANTY SNOW & ICE CONTROL PRODUCTS Monroe Truck Equipment, Inc. warrants to the original purchaser, that if any part of the product proves to be defective in workmanship or material within ONE YEAR of the original installation, and is returned to us within 30 days of the discovered defect, we will (at our option) repair or replace the defective part.