Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Jetting V3
Summary of Contents for Jetting V3
- Page 1 Product model/type: V3 V3 USER GUIDE AND SAFETY MANUAL...
- Page 2 For permission requests, write to the publisher, addressed ”Attention: Permissions Coordinator,” at the address below. Jetting AB, Murgatan 1, 522 30 Tidaholm, Sweden jetting.se | info@jetting.se...
- Page 3 13. Belt tensioner 14. Easy Joystick Controller 15. Jetlogger socket 16. Battery Socket 17. Regulator 18. Security Stop 19. Safety Valve (V3 JLP) 20. Pneumatic Motor 21. Power Button 22. Reset Button 23. Display 24. Oil Adjustment Screw 25. Oil Container Screw 26.
- Page 4 Important Safety Notice Read and understand all procedures and safety instructions before using the V3 fiber blowing machine. Please note all safety information on this page and take note of specific safety requirements outlined in the procedures of this manual. Failure to follow these instructions may result in serious personal injury or death.
-
Page 5: Table Of Contents
Table of Contents Section Page General Information Technical Information Safety Regulations Unpacking the Box/Case Machine Setup Cable Crash Test Machine Operation Maintenance Repair & Service Troubleshooting Documentation and Recycling EC Declaration Notes... -
Page 6: General Information 1
4 mm to 40 mm. The V3 consists of a duct clamp made in two halves that clamp around the duct. The duct clamp holds a seal through which the fiber optic cable is fed before entering the duct. The duct clamp and cable seals can be replaced to accommodate different duct and cable sizes. -
Page 7: Technical Information
2. Technical Information A. Terms of Use Temperature from -15°C to +40°C 2. Humidity from 20% to 90% 3. Weather conditions relevant to working conditions 4. Natural and/or artificial lighting of the workplace, >200 lux B. Air Compressor Requirements Air Pressure: 16 bar max 2. -
Page 8: Safety Regulations
3. Safety Regulations Read and understand all procedures and safety instructions before using the V3. Please note all safety information on this page and take note of specific safety requirements explained by procedures outlined in this manual. Failure to follow these instructions may result in serious personal injury, proper- ty damage, or death. - Page 9 28. The machine must not be operated without belt protection covers. 3.3. Pneumatic Devices The V3 is a pneumatic device that utilizes compressed air to install cables at high speeds. Please observe the following precautions when using the machine: Compressed air generates flying debris. Always wear personal protective equipment.
- Page 10 Check the duct, duct clamp, cable and cable seals before starting the installation. DISCLAIMER Jetting takes care in the design of its products to help ensure that the cable is protected during instal- lation. Due to the variety and different methods of cable manufacture, the responsibility of checking the cable compatibility with the equipment lies with the operator.
-
Page 11: Unpacking The Box/Case
O-ring 5. Set Up the Machine This user manual provides installation and operating instructions for the V3. Do not connect the air supply until the installation is complete. The machine should be anchored in the machine fixture. The fixture should be mounted on a stable, flat surface. - Page 12 5.7. Placement of Cable Drum The cable drum should be positioned in line and at least 2 meters away from V3. The fiber should not enter the V3 at an angle greater than 10 degrees from the intended direction of travel.
- Page 13 5.9. Display Start the display by pressing the POWER button. Reset the values by pressing RESET. 2. The V3 display shows the number of meters of blown fiber cable in the duct (m) and the current speed (m/m meters/minute). 3. For the V3-JLP version, the connection to the JetLogger documentation system is displayed as follows: Connected(LOGON)/Disconnected(LOGOF) &...
-
Page 14: Cable Crash Test
Cable crash test is a very quick and straightforward step that should be completed before attempting to install fiber cable with V3. This test is necessary to set the regulator’s position for the motors below the breaking point (tension force) where V3 could cause fiber cable damage due to over-tension or encoun- tering an obstacle in the duct system. -
Page 15: Machine Operation
7. Machine Operation 7.1. Verify Adjustable Tension Force Verify that the adjustable tension force is set to the established crash test value, and the speed is at a minimum. Turn the regulator to 0 bar by lifting and turning the ring and turning it fully counter- clockwise. - Page 16 The oil level must always be above the hose in the oil container. 7.8. Refill Oil Oil can be filled into the container in two different ways. Use only Jetting Pneumatic oil 32. Alternative 1. Loosen the oil container screw and fill.
- Page 17 7.9. Calibration of mist lubrication Start the process by activate Machine Safety Shutdown (see 3.1). 2. Turn the adjustment screw clockwise to the bottom. 3. Rotate the adjustment screw counterclockwise to ’3’. 4. Place the Easy Joystick Controller controller in stop position. 5.
- Page 18 Must be done if the machine is not in use for 2/3 days or longer. Start the process by activate Machine Safety Shutdown (see 3.1). 2. Place V3 upside down and let it rest on the black handle. The quick connectors on the motor are now easily accessible.
-
Page 19: Maintenance
8. Maintenance Disconnect the air supply and vent any air pressure before servicing any component on the V3. Avoid handling leaking connections, valve seals, or inadequately sealed duct clamps. DANGER! Risk of compressed air penetrating the skin causing air embolism. In case of suspicion, immediately contact emergency medical care. - Page 20 Disconnect the air supply and release any air pressure before inspecting or servicing the V3. 8.1. Drive Belts – Tension Control. Check the wear of the drive belts. Verify the tension of the drive belts. Properly tensioned drive belts can be checked by folding the drive belt approximately 45 degrees. Ensure that the slide rails are clean and lubricated.
-
Page 21: Repair & Service
9. Repair & Service Repair & Service should be performed by Authorized Jetting Service Center or Jetting AB. See Authorized Jetting Service Center at www.jetting.se. 10. Troubleshooting Cable stuck in the conduit Inform the people at the other end of the conduit that an issue has occurred, and the operator will be shutting down the system. -
Page 22: Ec Declaration
12. EC Declaration of Conformity Dok. id. Utfärdare Datum Carina Magnusson 2024-01-18 Filnamn Revisionsnr 9064-V3-Risk assessment-01.ced EC DECLARATION OF CONFORMITY OF THE MACHINERY Original Directive 2006/42/EC, Annex II 1A Manufacturer (and where appropriate his authorised representative): Company: Jetting AB Address:... -
Page 23: Notes
13. Notes... - Page 24 V3 USER GUIDE AND SAFETY MANUAL...