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Cincinnati MMHS 100 Operation, Safety And Maintenance Manual

Modular material handling system
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OPERATION, SAFETY, AND MAINTENANCE MANUAL
CINCINNATIR
Modular Material handling
systeM 100
CINCINNATIR
EM-548 (N-04/11)
C I N C I N N AT I I N C O R P O R AT E D
C I N C I N N A T I , O H I O 4 5 2 1 1
COPYRIGHT  2011
CINCINNATI INCORPORATED

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  • Page 1 C I N C I N N AT I I N C O R P O R AT E D CINCINNATIR C I N C I N N A T I , O H I O 4 5 2 1 1 EM-548 (N-04/11) COPYRIGHT  2011 CINCINNATI INCORPORATED...

  • Page 3: Table Of Contents

    MMhs 100 Contents INTRODUCTION SECTION 1 INTRODUCTION SECTION 2 INSTAllATION UNLOADING ....................2-1 LIFTING AND MOVING ..................2-1 FOUNDATION ....................2-1 PRE-INSTALLATION ..................2-1 INSTALLATION....................2-1 SECTION 3 SAfETY SAFETY RECOMMENDATIONS ..............3-1 SAFETY STANDARDS AND PUBLICATIONS ..........3-1 CONTROL MEASURES .................3-1 PERIMETER ACCESS GUARDING ..............3-2 TRAINING ......................3-2 MACHINE HAZARDS AND WARNINGS ............3-2...
  • Page 4 SECTION 7 OPERATION CONNECTING A LASER TO THE MMHS ............7-1 ENABLING MMHS DRIVES ................7-1 CLEARING ALARMS ..................7-1 VIEWING MATERIAL INVENTORY ..............7-2 LOADING MATERIAL ..................7-2 RUNNING PROCESS PROGRAMS ..............7-3 OPERATING THE SYSTEM MANUALLY ............7-4 MATERIAL CONFIGURATION (ADD NEW MATERIAL) ........7-4 SHEET MOVE ....................7-5 DAILY STARTUP / POWER DOWN ...............7-5 CONTROL OPERATION ................7-5 SECTION 8 OPTIONS...

  • Page 5: Introduction

    • Material flatness, straightness, and surface condition CINCINNATI machines are designed to be rugged and durable. However, improper adjustment or lack of maintenance can reduce the quality of parts processed by that machine, and may affect the repeatability of the machine.
  • Page 6 EM-548 (N-04/11)

  • Page 7: Section 1 Introduction

    seCtion 1 introduCtion Transporter Under Cart (Optional) Super Structure Over Cart (Optional) Z Frame Figure 1-1 MMHS Overview EM-548 (N-04/11)
  • Page 8 Transporter Z Flag Vacuum Frame Z-Axis Guide Channel (4) Corners Crowding Cylinder Top of Finished Parts Stack Sensor (Each Corner) Pre-Stage Cylinders (4) Places Forks Fork Drive Motor Fork Support Tube Pre-Stage Frame Fork Guide Channels Figure 1-2 Z Frame EM-548 (N-04/11)
  • Page 9 Sheet Separation Assemblies Forks X Crowding Stop Pin (2) Places Figure 1-3 Z Frame (Bottom View) Forks Closed EM-548 (N-04/11)
  • Page 10 Forks Stripper Bar (Adjustable) Stripper Fingers (Replaceable) Figure 1-4 Z Frame (Bottom View) Forks Open EM-548 (N-04/11)
  • Page 11 Y Direction Crowding Pin (2) Total Vacuum Plunger Valve (16) Places Vacuum Cup Sheet Detection Assembly X Direction Crowding Pin (2) Total Peeler Cylinder Assembly Figure 1-5 Vacuum Frame EM-548 (N-04/11)
  • Page 12 Laser Cutting Area Over/Under Carts (Optional) Transporter and Z Frame Super Structure Figure 1-6 System Overview (Perimeter Fencing Not Shown) EM-548 (N-04/11)
  • Page 13 Mounting Bracket Base Amber Light Audible Buzzer Figure 1-7 Cart Stack Light (Used with Optional Over/Under Carts) EM-548 (N-04/11)
  • Page 14 Indicator Light Switch FIGURE 1-8 Cart Switch EM-548 (N-04/11)

  • Page 15: Section 2 Installation

    This section applies only to machines installed in an disassembled. Only qualified riggers should be used for area not affected by shock inducing equipment, such as removal of equipment from the carrier. A CINCINNATI punch presses, turret presses, etc. Installations involving INCORPORATED service representative will be on this type of equipment in close proximity to the machine hand to supervise unloading.
  • Page 16 EM-548 (N-04/11)

  • Page 17: Section 3 Safety

    MMHS over the full range of its intended function. National Standards Institute (ANSI). Of the standards and These persons should be thoroughly familiar with all publications that apply to users of CINCINNATI Modular operating controls, adjustments, and hazards associated Material Handling Systems, five will be most helpful: with their function.

  • Page 18: Perimeter Access Guarding

    Because of the high electrical energies used in the education than that of the maintenance function. CINCINNATI MMHS, electrocution hazards are possible. PERIMETER ACCESS GUARDING Before any maintenance or service is undertaken, ensure...

  • Page 19: Safety Signs

    A six-digit part number, usually located in the lower right corner of the sign, identifies all signs installed on machines by CINCINNATI INCORPORATED. If any of these signs become damaged or defaced, new ones should be ordered by contacting the factory or the nearest CINCINNATI Sales and Service Office.

  • Page 20: Operator Safety Guidelines

    OPERATOR SAfETY GUIDElINES SAfETY MAINTENANCE CHECK • Safeguarding, such as panels, covers, perimeter fence, • Laser pallet grids are relatively clean and won’t and doors are in place and working. interfere with the Transporter forks. • All safety interlocks are engaged and operating •...

  • Page 21: Section 4 Specifications

    seCtion 4 speCifiCations DIMENSIONS MODEl lENGTH WIDTH HEIGHT WEIGHT COMPONENT lbs. (cm) (cm) (cm) (kg) 5 X 10 86” 148” Note 1. Note 1. 1.5 X 3.0 218.4 cm 375.9 cm Note 1. Note 1. TRANSPORTER 6 X 12 104” 186”...

  • Page 22: Principle Of Operation

    PRINCIPlE Of OPERATION OVER/UNDER CaRT – a powered set of wheeled frames used to support and move material into and out of the The MMHS is a set of machines designed to receive and MMHS. store flat rectangular material, to deliver the material to SaFETY SYSTEM –...

  • Page 23: Section 5 Setup And Use

    CINCINNATI INCORPORATED factory trained service representatives will complete the installation and setup of the MMHS upon its delivery. Training for safe and efficient use is also provided by CINCINNATI INCORPORATED representatives. Please contact the factory for all installation, service, and support needs.
  • Page 24 EM-548 (N-04/11)

  • Page 25: Section 6 Machine Controls

    Note: The operator can only remove the key from the when loading or unloading the carts. In the “HOLD” “LOCK/OFF” position. position, the carts will not move. If the MMHS 100 system needs to move the carts in order to proceed, then the system EMERGENCY STOP PUSHBUTTON will stop and wait until the operator moves the switch to the “ACTIVE”...

  • Page 26: Buttons

    Task Queue Cycle Act. • Task List Edit In Auto mode, Cycle Active indicates if the MMHS 100 is processing a task. In Manual mode, it indicates if the Program | Task Queue MMHS 100 is processing a system command.
  • Page 27 CNC file, cannot use ‘Auto’ From location for task. The CINCINNATI MMHS will take advantage of this Laser Setup Checking in two ways. In this case, the From location will have to be explicitly specified;...
  • Page 28 Checking is used. queue. To: This column indicates where the MMHS 100 stores the processed material. This can be either a specific cart Edit Task Dialog number or “Auto”. When “Auto” is selected, the cell...

  • Page 29: Material Menu

    Program | Task list Edit This menu item allows the operator to create or edit a Task List using this screen: Task Type: Select “Process CNC” to run a program. Priority: The MMHS will run the pending tasks in the order they are shown in the Task Queue (from top to Open: Use this button to select an existing Task List to bottom).
  • Page 30 When a cart holds finished parts, the screen indicates how Crowder Pressure: The Crowder is an air cylinder that many sheets are on the cart and includes a Show Details extends to push the Vacuum Lift assembly supporting button. the sheet. This specifies the percentage of the pressure used when crowding the sheets, where 100% is full Show Details: Selecting this button displays processing pressure.

  • Page 31: Manual Controls Menu

    The four columns in the Sheet Separation screen specify Event: Each row in the table has a number to identify the Name of each scheme, Notes to describe the material the event. Since each Event has a separate start time application, a graphical Preview of the scheme, and buttons and duration, the Event number does not indicate to select Edit or Delete functions.
  • Page 32 A System Command is a pre-defined sequence of module Manual Controls | Sheet Handler commands to perform a common function. For those functions, the System Command is easier to use than commanding a series of individual module commands. To stop a command, select the corresponding Abort button. The System Commands screen includes these functions: •...
  • Page 33 Crowder Pressure: This slider controls the percentage of The Jog(+) or Jog(-) button will move the Transporter Crowder Pressure used when the X Crowder and Y in the Y-axis direction while the button is selected. If Crowder controls are used. the operator selects the Move button, the Transporter automatically moves to the position selected in the Vacuum: This button turns on the vacuum on the suction...

  • Page 34: Configuration Menu

    Manual Controls | laser 1 or laser 2 Configuration | General | Modules Machine Modules: The settings in this table specify how many of each module is installed on the MMHS, and the nominal sheet size. Remote Console: This area displays the status of Laser Access Level: This field shows the current access level the System controls related to MMHS operation.
  • Page 35 Options: Configuration | General | Comm. Metric Units: The software displays linear distance parameters in millimeters when this box is checked (thickness, sheet dimensions, axis positions, etc.). Default units are inches. Diagnostic Logging: This check box configures the software to maintain a log of diagnostic messages. To view the log, select the Messages | Logs menu command.
  • Page 36 E-mail: The MMHS can be configured to send e-mail Configuration | Servo Drives | Transporter messages whenever faults occur using this screen. Notify on Faults: If this option is checked the MMHS will send an e-mail message to everyone in the “Send To”...

  • Page 37: Maintenance Menu

    MAINTENANCE MENU The Maintenance menu has these commands: • Sub Tasks • Sheet Status Maintenance | Sub Tasks Location: Where the sheet is located in the system, Drawer, OU1, OU2, Laser, or Transporter. Status: The process being performed, on the sheet at that location, Ready, Separated, Laserout, Laserin, During multiple sheet processing, one sheet process could CNCrunning, CNCdone, Cutlaserout, Retrieved, and...

  • Page 38: Alarms

    AlARMS Messages | logs A problem has occurred with the MMHS and must be resolved before operation can continue. These are displayed as red on the System Alarms page. WARNINGS A minor condition has occurred, but operation may continue. These are displayed as amber on the System Alarms page.

  • Page 39: Section 7 Operation

    seCtion 7 operation CONNECTING A lASER TO THE When the controls are not connected, the field at the right side of the button has the message: “Local MMHS machine control isolated from the MMHS cell”. Select the Join button to connect the laser to the MMHS. On the laser HMI control screen, select Maintenance | Configuration, and then select the Options tab.

  • Page 40: Viewing Material Inventory

    Load the raw material stack on the cart positioning it in the Y direction within +/- .5” and in the X direction within +/- 1.0” of the location on the cart that corresponds to the (0,0) location on the laser. Material locating stops are provided with each cart that can be installed and used as a reference point for locating material in the Y direction.

  • Page 41: Running Process Programs

    The Material Edit dialog describes the cart location, the type of material on the cart, and how the Sheet Separation assemblies should separate the material. Edit the Material, Thickness, Quantity, Width, Length, and Density fields to indicate the loaded material. For machines equipped with the Vacuum Zones option, to specify the Vacuum Zones, click on the boxes that correspond to zones on the cart covered by material.

  • Page 42: Operating The System Manually

    Laser: This setting specifies which laser will run All manual functions can be executed for each the task. The “Auto” selection allows the MMHS to component. choose the laser at run-time. Each component, under Manual Controls has PLUS (+) and CNC File: This field specifies the CNC program.

  • Page 43: Sheet Move

    SHEET MOvE • Log on as operator. • Reset all alarms and ensure access gates are closed. It may be desirable to move a sheet of raw material to another cart . • Select the Alarms page. In the left menu, select Program | Task Queue, then •...
  • Page 44 EM-548 (N-04/11)

  • Page 45: Section 8 Options

    UNDER CART While the previous pictures demonstrate the modularity, of MMHS, they are not the only configurations available. CINCINNATI INCORPORATED offers a variety of configurations and options for the MMHS. Optional components make any system more flexible. Please contact CINCINNATI INCORPORATED for information on expanding on the current MMHS configuration.
  • Page 46 EM-548 (N-04/11)

  • Page 47: Section 9 Maintenance And Adjustments

    The gearboxes used on the MMHS are lubricated for MMHS. life from the manufacturer. CINCINNATI recommends the following gearbox lubricant in accordance with the If major repairs are required, contact the Service Department manufacturer’s specifications if for some reason additional...
  • Page 48 MAINTENANCE CHECKlIST - MODUlAR MATERIAl HANDlING SYSTEM All MODUlES SHOUlD BE ClEANED, fREE Of DIRT, DUST, EXCESS GREASE AND SlUGS PRIOR TO STARTING THE MAINTENANCE CHECK lIST. lUBRICATION SCHEDUlE Transporter Z-axis shaft bearings Transporter Y-axis gearbox lube level (check) Transporter Z-axis gearbox lube level (check) Transporter Y-axis drive chain Transporter Z-axis drive chain Z Frame fork drive shaft bearings...
  • Page 49 MAINTENANCE CHECKlIST - MODUlAR MATERIAl HANDlING SYSTEM All MODUlES SHOUlD BE ClEANED, fREE Of DIRT, DUST, EXCESS GREASE AND SlUGS PRIOR TO STARTING THE MAINTENANCE CHECK lIST. 16 Z Frame - Clean the Crowder bearings and pins. 17 Z Frame - Clean the Z-axis roller guide channels. 18 Check the Over/Under Cart chain tension.
  • Page 50 EM-548 (N-04/11)

  • Page 51: Section 10 Service And Parts

    Maintenance Service is specifically tailored to give Note: It is sometimes necessary to furnish subassemblies timely inspections, qualified recommendations, and instead of single parts. In such cases, CINCINNATI expert field assistance with equipment repairs. reserves the right to ship and invoice accordingly.
  • Page 52 10-2 EM-548 (N-04/11)
  • Page 54 C I N C I N N AT I I N C O R P O R AT E D cincinnati incorporated C I N C I N N A T I i s a r e g i s t e r e d t r a d e m a r k o f C i n c i n n a t i I n c o r p o r a t e d .

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