TorcUP AMINI Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. TorcUP Manuals
  4. Water Pump
  5. AMINI
  6. Operation and maintenance manual

TorcUP AMINI Operation And Maintenance Manual

Torque wrench power pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
AMINI
OPERATION AND MAINTENANCE
MANUAL
Torque Wrench Power Pump
MODEL: AMINI
1025 Conroy Place, Easton PA 18040 * U.S.A.
Phone: +1 610-250-5800 * Fax:+1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: sales@torcup.com * Website: www.torcup.com
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AMINI and is the answer not in the manual?

Questions and answers

Related Manuals for TorcUP AMINI

Summary of Contents for TorcUP AMINI

  • Page 1 AMINI OPERATION AND MAINTENANCE MANUAL Torque Wrench Power Pump MODEL: AMINI 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...

  • Page 2: Table Of Contents

    TorcUP Inc. was not consulted. TorcUP has taken every care in preparing this Operational Manual that is intended as a technical guideline only. TorcUP accepts no liability in relation to any use or reliance made of any information in this Operational Manual. All information, illustrations and specifications in this Operational Manual are based on the latest information available at the time of publica- tion.

  • Page 3: General Warnings

    Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.

  • Page 4: Safe And Correct Use

    4. Do not use damaged, frayed or deteriorated hydraulic hoses and fittings. Do not paint hoses. 5. Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel. Use only TorcUP recommended lubricants. 6. Use only proper cleaning solvents to clean parts. Use only cleaning solvents which meet current safety and health standards.

  • Page 5: Warranty Statement

    Keep this manual for reference. WARRANTY STATEMENT TorcUP products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does not cover: normal wear &...

  • Page 6: Technical Specifications

    10,000 PSI (700kg/cm ) operating pressure. ADDING OIL Remove oil filler cap and add TorcUP hydraulic oil into reservoir. Oil level should not exceed 1” from the reservoir plate cover. Oil should be ISO 32 or 46 weight.
  • Page 7 TECHNICAL SPECIFICATIONS DIMENSIONS INCH LENGTH 17.0 WIDTH HEIGHT 14.7 RESERVOIR SIZE INCH LENGTH 11.7 WIDTH HEIGHT OIL CAPACITY GALLON LITER WEIGHT APPROX. W/O OIL 38lbs 17.1kg SERVICE SUPPLY Compressed Air, Purity Class ISO 8573-1 [7:4:-] 55 to 150 psi 4 to 10 bar AIR / MOTOR SPECS (3-STAGE) AIR CONSUMPTION...

  • Page 8: Connecting Tools

    TECHNICAL SPECIFICATIONS Loose or improperly threaded fittings can be potentially dangerous if pressurized; however, severe over tightening can cause premature thread failure. Fittings need to be tightened secure and leak free. Never hold or stand directly in line with any hydraulic connections while pressurizing.

  • Page 9: Control Valves

    TECHNICAL SPECIFICATIONS CONTROL VALVES 2-Postion – 4 Way Solenoid Valve for Hydraulic Torque Wrenches. To Advance - depress the advance switch. To Retract - release advance switch to Retract Tool. INSTALL HYDRAULIC CONNECTIONS Use only tools, hoses and accessories rated at 10,000 PSI (700kg/cm ).

  • Page 10: Operation Procedures

    Completely change the hydraulic oil and clean the intake screen and magnet (located in the reservoir) twice a year. If equipped, change the external oil filter twice a year (Use TorcUP oil only, Model # AO1, 2 gallons). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated.

  • Page 11: Maintain Oil Level

    Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add TorcUP oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate cover – with cylinders retracted and motor off.

  • Page 12: Troubleshooting

    Incorrect motor rotation, take to nearest TorcUP Authorized Service Center for repair. • Check to make sure the intake screen is not clogged. Clean if needed. • Check oil reservoir is low. Fill as needed. • Oil viscosity is too high. Replace with TorcUP oil.

  • Page 13: Parts Index

    PARTS INDEX AMINI...
  • Page 14 PNEUMATIC PUMP ITEM QUANTITY NAME TYPE PART NO. Pneumatic motor M-104781 1.10 Maintenance kit f. air motor (pos. 1) M-105692 Valve Block compl. but without manometer, distributing- M-110234 valve and torque valve Torque valve M-110951 Distributing valve M-111936 Pressure gauge Remote control compl.
  • Page 15 VALVE BLOCK COMPLETE ITEM 2 ITEM QUANTITY NAME TYPE PART NO. Valve block compl. M-110234 Check valve RVB 6 M-100657 *2.2 Pressure valve DBT 1,5-100/110 M-103502 O-ring 80x1,5-70NBR M-106734 Tank pipe G 1/8”-8/6 M-109714 Screw in socket GE08SREDOMDCF M-106528 Tank pipe G 1/8”-10/8 M-109078 Bare valve...
  • Page 16 TORQUE VALVE ITEM 3 ITEM QUANTITY NAME TYPE PART NO. Torque valve DBE 4-700 M-110951 SEAL KIT FOR TORQUE VALVE ITEM 3.1 ITEM QUANTITY NAME TYPE PART NO. Seal kit for torque valve M-110950 3.1.1 O-ring 16x1,5-90 NBR M-106672 3.1.2 O-ring 6x1,5-90 NBR M-106614...
  • Page 17 SEAL KIT FOR DISTRIBUTING VALVE ITEM 4.1 ITEM QUANTITY NAME TYPE PART NO. Seal kit for distributing valve M-103528 4.1.1 O-ring 7x1,5-90 NBR M-106622 ORDER SEPARATELY ITEM QUANTITY NAME TYPE PART NO. Cylinder head screw M5x45-10.9-galv. M-108695 Toothed lock washer A-5,3-DIN6797-galv.
  • Page 18 SUBASSEMBLY MOTOR FLANGE ITEM 7 ITEM QUANTITY NAME TYPE PART NO. Motor flange, compl. M-112113 7.1.1 Motor flange M-112975 7.1.1.1 Oil seal 24x32x5 BA M-106455 7.1.1.2 O-ring 90x1,5-70NBR M-106739 7.1.2 O-ring 48x2-70NBR M-106718 7.1.3 Washer 27x42x1,5 M-101441 7.1.4 Adapter washer M-102041 7.1.5 Cylinder head screw...
  • Page 19 SUBASSEMBLY PUMP ITEM 8 ITEM QUANTITY NAME TYPE PART NO. Pump flange M-108940 *8.2 Cut off valve M-103363 Oil seal 22x28x4-BAOF M-106452 Washer 27x42x1,5-1 M-101441 Ball bearing 6004 M-105864 Retaining ring 20x1,2 DIN471 M-106880 Ball bearing 4301 (SKF) M-105903 Retaining ring 12x1 DIN471 M-106878 Threaded nozzle...
  • Page 20 SUBASSEMBLY PUMP ITEM 8.2 continued... Setting of the cutoff valve: • To set the cutoff point of the valve, loosen the nut (the red square) in the picture above. Afterward loosen the threaded pin (green square) until you can move it without force. •...
  • Page 21 TYPE PART NO. Oil reservoir compl. M-111792 Seal M-111029 Oil level indicator SLVT-76 (M10) M-104829 Plug GN 738 - G1/2”, mag, bk M-104866 Rubber feet ø30/H=15/M8i M-103671 Sticker “arrow minimum” black-yellow M-111823 Position “sticker arrow minimum” (Pos. 9.5) for AMINI.
  • Page 22 FILTER LUBRICATOR COMPLETE UNIT ITEM 11 ITEM QUANTITY NAME TYPE PART NO. Filer lubricator (compl. unit incl. bracket) SMC TorcUp M-111868 11.1 Filter regulator, compl. AW30-N03E-2(Z)-B M-111764 11.2 Interface w/bracket Y300T-A M-111766 11.3 Lubricator AL30-N03-2(Z)-A M-111765 11.4 Shut-off valve VHS30-N03-A M-111767 11.5...
  • Page 23 MUFFLER & PIPING ITEM 13 ITEM QUANTITY NAME TYPE PART NO. Muffler & piping ORDER SEPARATELY ITEM QUANTITY NAME TYPE PART NO. 13.1 Muffler M-112050 13.2 Fitting angle no.90_3/8”-3/8” M-105608 13.3 Screw in socket GE12LRCFX M-106560 13.4 Piping silencer M-112052 13.5 Screw in socket angle WE12L1/4NPTCFX...
  • Page 24 PNEUMATIC CONTROL COMPLETE ITEM 15 ITEM QUANTITY NAME TYPE PART NO. Pneumatic control compl. M-111874 15.1 Swiveling screw fitting M-105644 15.2 Screw in socket GE12LRCFX M-106560 15.3 Screw in socket GE12LR1/2CFX M-106553 15.4 Cylinder head screw M4x35-ISO4762-8.8-galv. M-106781 15.5 Cylinder head screw M5x40-8.8-galv.-thread M-108691 SEAL KIT FOR PNEUMATIC CONTROL...

  • Page 25: 4-Port Manifold

    COUPLINGS ITEM 19 ITEM QUANTITY NAME TYPE PART NO. Couplings 19A.1 Female coupling 115/1/4”NPT AG HC-F-400 19A.2 Double nipple 1/4” NPTF F04F04 19A.3 Male coupling 115/1/4”NPT IG/HF HC-M-100 19A.4 Spring M-106414 SUBASSEMBLY 4-PORT MANIFOLD ITEM 20 ATTENTION: When connecting the 4-port adapter, the available oil volume and the maximum flow rate of the pump are of...
  • Page 26 CARRYING HANDLE ITEM 21 ITEM QUANTITY NAME TYPE PART NO. Carrying handle M-111873 ORDER SEPARATELY ITEM QUANTITY NAME TYPE PART NO. hexagon srew M6x22-8.8 galv. ISO 4017 M-106129 toothed lock washer MCM94708A313 M-106277 cylinder head screw M5x16-ISO4762-8.8-galv. M-108685 sealing ring 5x9x1 WE DIN 7603 M-106843 angle...

  • Page 27: Schematic

    HYDRAULIC/PNEUMATIC SCHEMATIC DIAGRAM : cut off point see page X...
  • Page 28 EMAX/AMAX-QUADKIT-Q Part Number: Description: 4-Tool Quad Port Kit, installed with TorcUP QUICK CONNECT Couplers Kit includes the following items: • EMAX/AMAX-MANIFOLD (Qty 1) 4-Tool Manifold (Qty 1) Mounting Screws (Qty 6) O-Rings (Qty 2) • F004F004 fittings (Qty 3) •...
  • Page 29 SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...

Table of Contents