Table of Contents
Related Manuals for TorcUP AMAX
Summary of Contents for TorcUP AMAX
- Page 1 AMAX OPERATION AND MAINTENANCE MANUAL Torque Wrench Power Pump MODEL: AMAX 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...
-
Page 2: Table Of Contents
TorcUP Inc. was not consulted. TorcUP has taken every care in preparing this Operational Manual that is intended as a technical guideline only. TorcUP accepts no liability in relation to any use or reliance made of any information in this Operational Manual. All information, illustrations and specifications in this Operational Manual are based on the latest information available at the time of publica- tion. -
Page 3: General Warnings
Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories. -
Page 4: Safe And Correct Use
4. Do not use damaged, frayed or deteriorated hydraulic hoses and fittings. Do not paint hoses. 5. Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel. Use only TorcUP recommended lubricants. 6. Use only proper cleaning solvents to clean parts. Use only cleaning solvents which meet current safety and health standards. -
Page 5: Warranty Statement
Keep this manual for reference. WARRANTY STATEMENT TorcUP products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does not cover: normal wear &... -
Page 6: Technical Specifications
10,000 PSI (700kg/cm ) operating pressure. ADDING OIL Remove oil filler cap and add TorcUP hydraulic oil into reservoir. Oil level should not exceed 1” from the reservoir plate cover. Oil should be ISO 32 or 46 weight. - Page 7 TECHNICAL SPECIFICATIONS DIMENSIONS INCH LENGTH 16.8 WIDTH 14.1 HEIGHT 17.6 RESERVOIR SIZE INCH LENGTH 12.6 WIDTH HEIGHT OIL CAPACITY GALLON LITER WEIGHT APPROX. W/O OIL SERVICE SUPPLY Compressed Air, Purity Class ISO 8573-1 [7:4:-] 55 to 150 psi 4 to 10 bar AIR / MOTOR SPECS (3-STAGE) AIR CONSUMPTION...
-
Page 8: Connecting Tools
TECHNICAL SPECIFICATIONS Loose or improperly threaded fittings can be potentially dangerous if pressurized; however, severe over tightening can cause premature thread failure. Fittings need to be tightened secure and leak free. Never hold or stand directly in line with any hydraulic connections while pressurizing. -
Page 9: Control Valves
TECHNICAL SPECIFICATIONS CONTROL VALVES 2-Postion – 4 Way Solenoid Valve for Hydraulic Torque Wrenches. To Advance - depress the advance switch. To Retract - release advance switch to Retract Tool. INSTALL HYDRAULIC CONNECTIONS Use only tools, hoses and accessories rated at 10,000 PSI (700kg/cm ). -
Page 10: Operation Procedures
Completely change the hydraulic oil and clean the intake screen and magnet (located in the reservoir) twice a year. If equipped, change the external oil filter twice a year (Use TorcUP oil only, Model # AO1, 2 gallons). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated. -
Page 11: Maintain Oil Level
Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add TorcUP oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate cover – with cylinders retracted and motor off. -
Page 12: Troubleshooting
Incorrect motor rotation, take to nearest TorcUP Authorized Service Center for repair. • Check to make sure the intake screen is not clogged. Clean if needed. • Check oil reservoir is low. Fill as needed. • Oil viscosity is too high. Replace with TorcUP oil. -
Page 13: Parts Index
PARTS INDEX AMAX... - Page 14 PNEUMATIC PUMP ITEM QUANTITY NAME TYPE PART NO. Pneumatic motor M-104780 1.10 Maintenance kit f. air motor (pos. 1) S-6028114 Valve Block compl. but without manometer, distributing- M-110234 valve and torque valve Torque valve M-110234 Distributing valve M-110951 Pressure gauge Remote control compl.
- Page 15 VALVE BLOCK COMPLETE ITEM 2 ITEM QUANTITY NAME TYPE PART NO. Valve block compl. M-110234 Check valve RVB 6 M-100657 *2.2 Pressure valve DBT 1,5-100/110 M-103502 O-ring 80x1,5-70NBR M-106734 Tank pipe G 1/8”-8/6 M-109714 Screw in socket GE08SREDOMDCF M-106528 Tank pipe G 1/8”-10/8 M-109078 Bare valve...
- Page 16 TORQUE VALVE ITEM 3 ITEM QUANTITY NAME TYPE PART NO. Torque valve DBE 4-700 M-110951 SEAL KIT FOR TORQUE VALVE ITEM 3.1 ITEM QUANTITY NAME TYPE PART NO. Seal kit for torque valve M-110950 3.1.1 O-ring 16x1,5-90 NBR M-106672 3.1.2 O-ring 6x1,5-90 NBR M-106614...
- Page 17 SEAL KIT FOR DISTRIBUTING VALVE ITEM 4.1 ITEM QUANTITY NAME TYPE PART NO. Seal kit for distributing valve M-103528 4.1.1 O-ring 7x1,5-90 NBR M-106622 ORDER SEPARATELY ITEM QUANTITY NAME TYPE PART NO. Cylinder head screw M5x45-10.9-galv. M-108695 Toothed lock washer A-5,3-DIN6797-galv.
- Page 18 SUBASSEMBLY MOTOR FLANGE ITEM 7 ITEM QUANTITY NAME TYPE PART NO. Motor flange, compl. M-102438 7.1.1 Motor flange M-102608 7.1.1.1 Oil seal 24x32x5 BA M-106455 7.1.1.2 O-ring 117x2-70NBR M-106760 7.1.2 O-ring 68x2-90NBR M-106726 7.1.3 Washer 30x42x1 DIN 988 M-106907 7.1.4 Adapter washer M-101575 7.1.5...
- Page 19 SUBASSEMBLY PUMP ITEM 8 ITEM QUANTITY NAME TYPE PART NO. Pump flange M-109010 *8.2 Cut off valve M-103363 Oil seal 22x28x4-BAOF M-106452 Washer 27x42x1,5-1 M-101441 Ball bearing 6004 M-105864 Retaining ring 20x1,2 DIN471 M-106880 Ball bearing 4301 (SKF) M-105903 Retaining ring 12x1 DIN471 M-106878 Threaded nozzle...
- Page 20 SUBASSEMBLY PUMP ITEM 8.2 continued... Setting of the cutoff valve: • To set the cutoff point of the valve, loosen the nut (the red square) in the picture above. Afterward loosen the threaded pin (green square) until you can move it without force. •...
- Page 21 TYPE PART NO. Oil reservoir compl. M-111970 Seal M-110253 Oil level indicator SLVT-76 (M10) M-104829 Plug GN 738 - G1/2”, mag, bk M-104866 Rubber feet ø30/H=15/M8i M-103671 Sticker “arrow minimum” black-yellow M-111823 Position “sticker arrow minimum” (Pos. 9.5) for AMAX.
- Page 22 FILTER LUBRICATOR COMPLETE UNIT ITEM 11 ITEM QUANTITY NAME TYPE PART NO. Filer lubricator (compl. unit incl. bracket) SMC TorcUp M-111611 11.1 Filter regulator, compl. AW30-N03E-2(Z)-B M-110253 11.2 Interface w/bracket Y300T-A M-111766 11.3 Lubricator AL30-N03-2(Z)-A M-111765 11.4 Shut-off valve VHS30-N03-A M-111767 11.5...
- Page 23 INTERCOOLER ITEM 15 ITEM QUANTITY NAME TYPE PART NO. Piping intercooler, compl. M-112205 15.1 Pipe intercooler part 1 compl. M-109464 15.2 Pipe opening DU15 M-104970 15.3 Hose clamp 16-27 M-105140 15.4 Hose 22-15-60-CR,NBR-BK M-101979 15.5 Pipe intercooler part 2 compl. M-111492...
- Page 24 PNEUMATIC CONTROL COMPLETE ITEM 17 ITEM QUANTITY NAME TYPE PART NO. Pneumatic control compl. M-111699 17.1 Swiveling screw fitting M-105644 17.2 Screw in socket GE15LR3/8CFX M-106581 17.3 Screw-in angle WHK15LRCSOMDCF M-111601 17.4 Cylinder head screw M4x35-ISO4762-8.8-galv. M-106781 17.5 Cylinder head screw M5x40-8.8-galv.-thread M-108691 PNEUMATIC CONTROL COMPLETE...
- Page 25 Pump to tool mismatch (pump/ oil volume too small, tool too large) will result in tool and/or pump damage. ITEM QUANTITY NAME TYPE PART NO. EMAX/AMAX Adapter 4-port-manifold, set Manifold 21.1 Cylinder head screw M6x60-10.9 galv. ISO 4762 M-111614 21.2 O-ring...
- Page 26 SUBASSEMBLY 4-PORT MANIFOLD ITEM 22 ITEM QUANTITY NAME TYPE PART NO. Carrying handle M-111597 ORDER SEPARATELY ITEM QUANTITY NAME TYPE PART NO. Hexagon srew M6x22-8.8 galv. ISO 4017 M-106129 Washer, pump deck, buna bonded MCM94708A313 M-106277 Cylinder head screw M5x16-ISO4762-8.8-galv. M-106787 Sealing ring 5x9x1 WE DIN 7603...
-
Page 27: Schematic
HYDRAULIC/PNEUMATIC SCHEMATIC DIAGRAM : cut off point see page X... -
Page 28: 4-Port Manifold
EMAX/AMAX-QUADKIT-Q Part Number: Description: 4-Tool Quad Port Kit, installed with TorcUP QUICK CONNECT Couplers Kit includes the following items: • EMAX/AMAX-MANIFOLD (Qty 1) 4-Tool Manifold (Qty 1) Mounting Screws (Qty 6) O-Rings (Qty 2) • F004F004 fittings (Qty 3) •... - Page 29 SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...
Need help?
Do you have a question about the AMAX and is the answer not in the manual?
Questions and answers