TorcUP EMINI Operation And Maintenance Manual
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TorcUP EMINI Operation And Maintenance Manual

Torque wrench power pump
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EMINI
OPERATION AND MAINTENANCE
MANUAL
Torque Wrench Power Pump
MODELS: EMINI-115V, EMINI-230V
1025 Conroy Place, Easton PA 18040 * U.S.A.
Phone: +1 610-250-5800 * Fax:+1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: sales@torcup.com * Website: www.torcup.com
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  • Page 1 EMINI OPERATION AND MAINTENANCE MANUAL Torque Wrench Power Pump MODELS: EMINI-115V, EMINI-230V 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...

  • Page 2: Table Of Contents

    TorcUP Inc. was not consulted. TorcUP has taken every care in preparing this Operational Manual that is intended as a technical guideline only. TorcUP accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
  • Page 3 Avoid sharp bends and kinks that will cause severe back-up pressure in hoses an lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.

  • Page 4: Safe And Correct Use

    4. Do not use damaged, frayed or deteriorated hydraulic hoses and fittings. Do not paint hoses. 5. Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel. Use only TorcUP recommended lubricants. 6. Use only proper cleaning solvents to clean parts. Use only cleaning solvents which meet current safety and health standards.

  • Page 5: Warranty Statement

    Keep this manual for reference. WARRANTY STATEMENT TorcUP products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does not cover: normal wear &...

  • Page 6: Working Pressure

    10,000 PSI (700kg/cm ) operating pressure. ADDING OIL Remove oil filler cap and add TorcUP hydraulic oil into reservoir. Oil level should not exceed 1” from the reservoir cover. Oil should be ISO 32 or 46 weight.
  • Page 7 TECHNICAL SPECIFICATIONS LUBRICATION DIMENSIONS Inch LENGTH WIDTH HEIGHT 14.7 RESERVOIR SIZE Inch LENGTH 11.7 WIDTH HEIGHT OIL CAPACITY Gallon Liter WEIGHT APPROX. W/O OIL 39lbs 17.7kg SERVICE SUPPLY 115V: 1Ph 100-115 / 50+60Hz 230V: 1Ph 200-230 / 50+60Hz MOTOR DRAW 115V: 0.6 kW / 0.8 HP 8 Ampere Electrical / Motor Specs 230V : 0.6 kW / 0.8 HP 5 Ampere...

  • Page 8: Electrical

    Check for proper electrical supply before connecting. Be sure the electrical connection is grounded. Check that your power supply agrees with the motor nameplate and/or TorcUP model decal. NOTE: MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS.

  • Page 9: Control Valves

    TECHNICAL SPECIFICATIONS CONTROL VALVES 2-Postion – 4 Way Solenoid Valve for Hydraulic Torque Wrenches. To Advance - depress the Advance Switch. To Retract - release advance switch to Retract Tool. INSTALL HYDRAULIC CONNECTIONS Use only tools, hoses and accessories rated at 10,000 PSI (700kg/cm ).

  • Page 10: Pressure Torque Setting

    Completely change the hydraulic oil and clean the intake screen and magnet (located in the reservoir) twice a year. If equipped, change the external oil filter twice a year (Use TorcUP oil only, Model # AO1, 1 gallon). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated.
  • Page 11 Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add TorcUP oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate – with cylinders retracted and motor off.

  • Page 12: Oil Level

    Incorrect motor rotation, take to nearest TorcUP Authorized Service Center for repair. • Check to make sure the intake screen is not clogged. Clean if needed. • Check oil reservoir is low. Fill as needed. • Oil viscosity is too high. Replace with TorcUP oil.
  • Page 13 PARTS INDEX EMINI-115V / 230V...
  • Page 14 HYDRAULIC PUMP Item Quantity Name Type Part. No. Motor-pump-unit *1.10 Subassembly Motor-Unit *1.20 Subassembly Shaft *1.30 Subassembly Motor Flange *1.40 Subassembly Pump Valve Block compl. but without manometer, solenoid-valve and torque valve Torque Valve Solenoid Valve 115V M-111094 Solenoid Valve 230V M-111095 PBG-2-N.
  • Page 15 SUBASSEMBLY MOTOR UNIT ITEM 1.1 Ref. item 1.10.1 Attention: different version for 115V/230V Type Item Quantity Name Part. No. 1.10.1 motor-housing (stator) M63-90/110V M-110961 1.10.1 motor-housing (stator) M-111098 M63-90/220V M 63 1.10.2 end plate M-104672 M 63 1.10.3 fan wheel M-104721 1.10.4 fan housing...
  • Page 16 SUBASSEMBLY MOTOR UNIT ITEM 1.2 Type Item Quantity Name Part. No. Shaft, Complete M-111616 1.20.1 Shaft M-101152 M71-110-ZP 1.20.2 Ball Bearing 6201-C-2HRS M-105868 1.20.3 Retaining Ring 12x1 DIN471 M-106878 1.20.4 Ball Bearing 6201.ZZCM M-0105860 SUBASSEMBLY MOTOR FLANGE ITEM 1.2 Item Quantity Name Type...
  • Page 17 SUBASSEMBLY PUMP ITEM 1.4 Ref. item 1.40.01 Attention: different version for 115V/230V Item Quantity Name Type Part. No. 1.40.01 pump flange (115V/230V) pump M-109616 1.40.01 screw in socket GE08SREDOMPCF M-106528 1.40.02 retaining ring J35x1,5- DIN472 M-106245 o-ring 87x1,5-70 NBR M-106737 1.40.03 1.40.04 cylinder head screw...
  • Page 18 VALVE BLOCK ITEM 2 Item Quantity Name Type Part. No. valve block complete M-110234 check valve RVB 6 M-100657 *2.2 pressure valve DBT 1,5-100/110 M-103502 o-ring 80x1,5-70NBR M-106734 tank pipe G 1/8"-8/6 M-109714 screw in socket GE08SREDOMDCF M-106528 tank pipe G 1/8"-10/8 M-109078 bare valve...
  • Page 19 TORQUE VALVE ITEM 3 - RELIEF VALVE ASSEMBLY SEAL KIT FOR TORQUE VALVE ITEM 3.1 Part No. for complete Seal Kit: M-110950 Quantity Name Item Type Part. No. Part No. for complete Seal Kit: M-110950 3.1.1 o-ring 16x1,5-90 NBR M-106672 o-ring 3.1.2 6x1,5-90 NBR...
  • Page 20 SELNOID VALVE PUMP ASSEMBLY ITEM 4 Part No. M-111094 115V - SV-E4-W1X-C-O Part No. M-111095 230V - SV-E4-W2X-C-O SEAL KIT FOR MAGNETIC VALVE ITEM 4.1 Part No. M-103528 Item Quantity Name Type Part 7x1,5-90 NBR 4.1.1 o-ring M-106622 seal GM 207-3 M-103791 4.1.2 order seperatly...
  • Page 21 PRESSURE GAUGE ITEM 5 SEAL KIT FOR GAUGE ITEM 5.1 Item Quantity Name Type Part. No. 5.1.1 pressure gauge WIKA PBG-2A-No Flange 5.1.2 male coupler HC-M-200 pressure gauge adapter Skidmore M-109032 5.1.3 5.1.3.1 o-ring 5x1.5-90NBR M-106609...
  • Page 22 Type Part. No. cover complete with housing cover, LED M-111012 and PG-screwings housing cover M-111007 circuit board EPS3 M-111009 6.3.1 fuse-set EMAX/EMINI 115/230 M-111119 LED, green-OR M-102218 6.5.1 locknut M12x0,75/Ms M-104108 washer A4,3-galv. DIN 9021 M-106239 device socket remote control...

  • Page 23: Pendant

    REMOTE CONTROL PENDANT ITEM 7 Part No. 110204 Item Quantity Name Type Part. No. remote control compl TorcUp-15ft M-110204 consisting of: remote control (hand part) M-111198 Sticker "OFF" M-110237 7.1.1 Sticker "ADV" M-110238 7.1.2 contact element M-104659 7.1.3 contact element M-104660 7.1.4...
  • Page 24 OIL RESERVOIR ITEM 9 Item Name Type Part. No. Quantity seal M-111029 oil level indicator SLVT-76 (M10) M-104829 Plug GN 738 - G1/2", M-104866 mag, bk Rubber Feet ø30/H=15/M8i M-103671...
  • Page 25 CARRY HANDLE ITEM 15 Item Name Type Part. No. Quantity carry handle M-111032 order parts seperately hexagon screw M6x22-8.8 galv. ISO 4017 M-106129 hexagon screw M6x28-8.8 galv. ISO 4017 M-106131 washer, pump deck, buna bonded MCM94708A313 M-106277 pipe clip RSGU 1.10/15 M-104959 COUPLINGS ITEM 20...
  • Page 26 SUBASSEMBLY 4-PORT-MANIFOLD ITEM 21 Type Item Quantity Name Part. No. adapter 4-port-manifold, set EMAX/AMAX Manifold M6x60-10.9 galv.ISO 4762 21.1 cylinder head screw M-111614 14x1,5-90NBR M-106661 21.2 o-ring spring M-106414 21.3 order parts seperately Type Quantity Name Item Part. No. couplings 22A.1 female coupling GE08SREDOMPCF...

  • Page 27: Electrical Connection

    ELECTRICAL CONNECTION DIAGRAM Component Cable colour Clamp Component Cable color Clamp black X1.8 (C. b.) brown X1.1 white X1.5 (C. b.) blue X1.4 X1.6 (C. b.) green/yellow GNYE Operating Capacitor blue X1.7 (C. b.) Motor yellow yellow green/yellow GNYE brown X1.2 Starting Capacitor blue...
  • Page 28 HYDRAULIC SCHEMATIC DIAGRAM...
  • Page 29 EMAX/AMAX-QUADKIT-Q Part Number: Description: 4-Tool Quad Port Kit, installed with TorcUP QUICK CONNECT Couplers Kit includes the following items: • EMAX/AMAX-MANIFOLD (Qty 1) 4-Tool Manifold (Qty 1) Mounting Screws (Qty 6) O-Rings (Qty 2) • F004F004 fittings (Qty 3) •...

  • Page 30: Notes

    SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...

This manual is also suitable for:

Emini-115vEmini-230v

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