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MW TOOLS BT300H Manual

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M1.1.BT300H-BT300HM.NLFREN - 27082019
P.02 Gelieve te lezen en voor later gebruik bewaren
NL
P.13 Veuillez lire et conserver pour consultation ultérieure
FR
P.24 Please read and keep for future reference
EN
HANDLEIDING - MODE D'EMPLOI - MANUAL
BT300H (754563190)
BT300HM (754563191)
Bandenwisselaar
Démonte-pneu
Tyre changer

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Summary of Contents for MW TOOLS BT300H

  • Page 1 M1.1.BT300H-BT300HM.NLFREN - 27082019 HANDLEIDING - MODE D’EMPLOI - MANUAL BT300H (754563190) BT300HM (754563191) Bandenwisselaar Démonte-pneu Tyre changer P.02 Gelieve te lezen en voor later gebruik bewaren P.13 Veuillez lire et conserver pour consultation ultérieure P.24 Please read and keep for future reference...

  • Page 2: Table Of Contents

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Inhoud 1 Voorwoord ................................2 2 Waarschuwingslabels ............................. 3 3 Technische specificaties ............................3 4 Transport ................................4 5 Uitpakken en inspectie ............................4 6 Vereisten voor de installatieplaats ..........................4 7 Installatie van de machine ............................4 8 Elektrische en pneumatische aansluitingen .........................

  • Page 3: Waarschuwingslabels

    This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further M1.1.BT300H-BT300HM.NLFREN - 27082019 maintenance of the machine.

  • Page 4: Transport

    1226. V1.1 1226. V1.1 M1.1.BT300H-BT300HM.NLFREN - 27082019 Technical data 3. Technical data xternal locking rim dimensions 10~21＂ External locking rim dimensions 10~21＂ nternal locking rim dimensions 12~24＂ Internal locking rim dimensions 12~24＂ Max. Wheel diameter 1040mm（41＂) .1211 . V201301 4 Transport Max.

  • Page 5: Elektrische En Pneumatische Aansluitingen

    Make sure the system is equipped with a good grounding circuit for prevent .1211 . V201301 air hose (2, Fig 3) previously mentioned to the side holes which control the M1.1.BT300H-BT300HM.NLFREN - 27082019 electric leakage. And have operation range of ground for skid prevention. tilting 5-way valve. Fix the left cover.

  • Page 6: De Hiel Van De Band Breken

    M1.1.BT300H-BT300HM.NLFREN - 27082019 .1211 . V201301 .1211 . V201301 9.1 De hiel van de band breken 9.1. Breaking the tyre bead： 9.1. Breaking the tyre bead： 1. Laat de lucht volledig uit de band, plaat de band tegen de rubberen stootblok (S).

  • Page 7: Hulparm

    M1.1.BT300H-BT300HM.NLFREN - 27082019 .1211 . V201301 Lock the Hexagonal Vertical Mounting Arm, put the tyre on the rim, let 1. Vergrendel de verticale zeshoekige montagearm. the Rocker Arm back to place as demounting the tyre. And let one side of 2.

  • Page 8: Functionele Onderdelen

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Assemblage (zie afbeeldingen 10, 11, 12 hieronder) 1. Ontkoppel de bandenwisselaar van de stroomtoevoer en van de persluchtbron. 2. Monteer de kolom 3 met de schroeven 1 en 2. Monteer de steun 5 van de hulparm met de schroef 4.
  • Page 9 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 (F) and tire pressing roller(G) De band demonteren In het algemeen is de band zeer strak. Maak eerst de bandhielen los met de drukkop (of met de hielbreker als de band te strak is).

  • Page 10: De Band Opblazen

    -1. Generally speaking, tire is very tight. Loosen the beads with the tire pressing head first (or using the .1211 . V201301 M1.1.BT300H-BT300HM.NLFREN - 27082019 bead breaker if it too tight to loosen). Pull out the Hexegonal horizontal arm; let the tire pressing roller above the tire without collision.

  • Page 11: Onderhoud

    M1.1.BT300H-BT300HM.NLFREN - 27082019 13 Onderhoud AANDACHT! Het onderhoud moet door gekwalificeerd personeel uitgevoerd worden. Om de levensduur van uw machine te verlengen, onderhoud deze regelmatig volgens de instructies van deze handleiding. Gebrek aan onderhoud vermindert de betrouwbaarheid van de machine en zelfs lichamelijke schade veroorzaken voor de gebruiker en de mensen in de omgeving.

  • Page 12: Storingen

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Let op: Als de verticale zeshoekige arm niet vergrendeld wordt, of als er geen 2-3 mm afstand is tussen de demontage-/montagekop en de velg is, stel de zeshoekige slotplaat in zoals in afbeelding 17 getoond, en regel de (X).

  • Page 13: Introduction

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Table des matières 1 Introduction ................................. 13 2 Étiquettes de consignes de sécurité ......................... 14 3 Spécifications techniques ............................14 4 Transport ................................15 5 Déballage et inspection............................15 6 Exigences pour le lieu d’installation ........................15 7 Installation de la machine ............................

  • Page 14: Étiquettes De Consignes De Sécurité

    Warning This instruction manual is important for the machine, please read carefully before installation and use; also it is M1.1.BT300H-BT300HM.NLFREN - 27082019 important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine.

  • Page 15: Transport

    1226. V1.1 Technical data M1.1.BT300H-BT300HM.NLFREN - 27082019 3. Technical data xternal locking rim dimensions 10~21＂ External locking rim dimensions 10~21＂ nternal locking rim dimensions 12~24＂ Internal locking rim dimensions 12~24＂ Max. Wheel diameter 1040mm（41＂) .1211 . V201301 Max. Wheel diameter 1040mm（41＂)

  • Page 16: Branchements Électriques Et Pneumatiques

    Make sure the system is equipped with a good grounding circuit for prevent .1211 . V201301 air hose (2, Fig 3) previously mentioned to the side holes which control the M1.1.BT300H-BT300HM.NLFREN - 27082019 electric leakage. And have operation range of ground for skid prevention. tilting 5-way valve. Fix the left cover.

  • Page 17: Décoller Le Talon Du Pneu

    M1.1.BT300H-BT300HM.NLFREN - 27082019 .1211 . V201301 9.1 Décoller le talon du pneu 9.1. Breaking the tyre bead： 1. Évacuez complètement l’air du pneu, placez le pneu contre le tampon en caoutchouc (S). .1211 . V201301 Ensure to exhaust the air in the tyre completely, place the tyre against the rubber 2.

  • Page 18: Bras Auxiliaire

    M1.1.BT300H-BT300HM.NLFREN - 27082019 .1211 . V201301 Lock the Hexagonal Vertical Mounting Arm, put the tyre on the rim, let 1. Bloquez le bras de montage hexagonal vertical. the Rocker Arm back to place as demounting the tyre. And let one side of 2.

  • Page 19: Pièces Fonctionnelles

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Assemblage (voir figures 10, 11, 12 ci-dessous) 1. Débranchez le démonte-pneu de l’alimentation électrique et de la source d’air comprimé. 2. Installez la colonne 3 avec les vis 1 et 2. Installez le support 5 du bras auxiliaire avec la vis 4.
  • Page 20 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 (F) and tire pressing roller(G) Démonter le pneu En général, le pneu est très serré. Desserrez d’abord les talons avec la tête de pression (ou avec le décolle-talon si le pneu est trop serré).

  • Page 21: Gonfler Le Pneu

    -1. Generally speaking, tire is very tight. Loosen the beads with the tire pressing head first (or using the .1211 . V201301 M1.1.BT300H-BT300HM.NLFREN - 27082019 bead breaker if it too tight to loosen). Pull out the Hexegonal horizontal arm; let the tire pressing roller above the tire without collision.

  • Page 22: Entretien

    M1.1.BT300H-BT300HM.NLFREN - 27082019 13 Entretien ATTENTION ! L’entretien doit être effectué par du personnel qualifié. Pour prolonger la durée de vie de la machine, entretenez régulièrement la machine selon les instructions de ce manuel. Un manque d’entretien affecterait la fiabilité de la machine, et même causer des dommages corporels à...

  • Page 23: 14 Résolution De Problèmes

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Remarque : Si le bras hexagonal vertical n’est pas bloqué ou s’il n’y a pas une distance de 2-3 mm entre la tête de montage/démontage et la jante, ajustez la plaque de blocage hexagonale en vous reportant à la figure 17 et ajustez (X).

  • Page 24: Introduction

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Contents 1 Introduction ................................. 24 2 Safety warning labels ............................25 3 Technical data ..............................25 4 Transport ................................26 5 Unpacking and inspection ............................. 26 6 Workplace requirements ............................26 7 Position and installation ............................26 8 Electrical and pneumatic connections ........................

  • Page 25: Safety Warning Labels

    This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further M1.1.BT300H-BT300HM.NLFREN - 27082019 maintenance of the machine.

  • Page 26: Transport

    1226. V1.1 Technical data 3. Technical data M1.1.BT300H-BT300HM.NLFREN - 27082019 xternal locking rim dimensions 10~21＂ External locking rim dimensions 10~21＂ nternal locking rim dimensions 12~24＂ Internal locking rim dimensions 12~24＂ Max. Wheel diameter 1040mm（41＂) .1211 . V201301 Max. Wheel diameter 1040mm（41＂)

  • Page 27: Electrical And Pneumatic Connections

    Make sure the system is equipped with a good grounding circuit for prevent .1211 . V201301 air hose (2, Fig 3) previously mentioned to the side holes which control the M1.1.BT300H-BT300HM.NLFREN - 27082019 electric leakage. And have operation range of ground for skid prevention. tilting 5-way valve. Fix the left cover.

  • Page 28: Breaking The Tyre Bead

    M1.1.BT300H-BT300HM.NLFREN - 27082019 .1211 . V201301 9.1. Breaking the tyre bead： 9.1 Breaking the tyre bead Ensure to exhaust the air in the tyre completely, place the tyre against the rubber .1211 . V201301 buffer (S). Bring the paddle against the bead about 10mm from the edge of the rim 1.

  • Page 29: Helping Arm

    M1.1.BT300H-BT300HM.NLFREN - 27082019 .1211 . V201301 Lock the Hexagonal Vertical Mounting Arm, put the tyre on the rim, let 1. Lock the hexagonal vertical mounting arm. the Rocker Arm back to place as demounting the tyre. And let one side of 2.

  • Page 30: Functional Parts

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Assembly (see figures 10, 11, 12 below) 1. Disconnect the tire changer from power supply and air source. 2. Install the column 3 with screws 1 and 2. Install the support 5 of the auxiliary arm with screw 4.
  • Page 31 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 (F) and tire pressing roller(G) Demounting the tire Generally speaking, tire is very tight. Loosen the beads with the tire pressing head first (or using the bead breaker if it too tight to loosen).

  • Page 32: Inflating The Tyre

    .1211 . V201301 -1. Generally speaking, tire is very tight. Loosen the beads with the tire pressing head first (or using the M1.1.BT300H-BT300HM.NLFREN - 27082019 bead breaker if it too tight to loosen). Pull out the Hexegonal horizontal arm; let the tire pressing roller above the tire without collision.

  • Page 33: Maintenance

    M1.1.BT300H-BT300HM.NLFREN - 27082019 13 Maintenance CAUTION! Only the professional persons can do the maintenance. To prolong the machine’s life, maintain the machine timely according to the manual. Otherwise, it will impact the reliability of the machine or even cause injury to operator and others nearby.

  • Page 34: Trouble Shooting

    M1.1.BT300H-BT300HM.NLFREN - 27082019 Note: If hexagonal vertical arm not be locked or not meet the requirement that 2-3 mm from the bottom of mounting/demounting head to rim, please adjust hexagonal locking plate, refer to figure 22 below and adjust the (X).

  • Page 35: Onderdelen

    M1.1.BT300H-BT300HM.NLFREN - 27082019 15 Onderdelen 15 Pièces détachées 15 Spare parts 1226. V1.1 15. Exploded drawing: 221A-1 CX-221-010000-A Machine body 221 221-2 CZ-221-080000-0 Pedal front cover 221-3 CX-221-020000-A Left cover B-010-060101-0 Hex socket head bolt M6×10 B-040-061412-1 Flat washer Ø6*14*1.2...
  • Page 36 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 - 12 -...
  • Page 37 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 Tilting cylinder cover Quick union 1/8-Ø6 S-012-010806-0 221-149 C-221-350100-0 without handle Locking cylinder plate V seal Ø20*28*7.5 C-221-250600-0 S-005-020075-0 Horizontal arm locking Tilting cylinder piston CX-221-190000-0 221-151 C-221-350200-0 plate Nut ( silver ) Flat washer Φ...
  • Page 38 1226. V1.1 M1.1.BT300H-BT300HM.NLFREN - 27082019 221-201 CX-221-130000-0 Turntable 615 CX-221-120300-0 Jaw sliding plate(optional) 200-203 CX-200-120000-0 Jaw cap assembly 200-204 C-200-570000-0 Jaw 200 CX-200-140000-0 Big washer B-050-160000-0 Spring washer Ø16 B-014-160401-0 Outer hex bolt M16×40 C-200-440000-0 Turntable cap 221-209 CX-221-310000-0 Connection rod assembly 615...
  • Page 39 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 B-055-160001-0 200-13 C-200-360000-0 Bead breaker arm spring Snap ring Ø16 200-301 B-010-140301-0 Hex socket head boltM14×30 B-040-162820-1 Flat washer B-001-060001-0 Self-locking nut M6 200-321 S-000-175500-0 O-seal Ø173.4x5.3 S-018-010408-0 Union (90°) 1/4-Ø8 200-322 CX-200-030000-0 Bead breaker arm 200 B-004-160001-1 Nut M16*1.5...
  • Page 40 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 231-480 - 16 -...
  • Page 41 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 228-401 CX-228-060400-0 Reverse switch pedal B-040-040000-1 Flat washer Ø 4 228-402 CX-228-060300-0 5-way valve pedal(right) B-024-040161-0 Cross head screw M4*16 228-404 CX-228-060200-0 5-way valve pedal(left) 200-431 C-200-530000-0 Reverse switch handle B-055-120001-0 Snap ring Ø12 B-001-060001-0...
  • Page 42 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 200-501 C-300-320302-0 Gear box lower cover 1226. V1.1 S-040-030204-0 Bearing 30204 S-005-020080-1 Gear box seal φ 20*35*8 200-501 C-300-320302-0 Gear box lower cover 200-504 C-200-320500-0 Gear Belt pulley S-040-030204-0 Bearing 30204 B-014-080251-0 Outer hex bolt M8×25 S-005-020080-1 Gear box seal φ...
  • Page 43 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 S-038-000100-0 Inflating gun indicator S-035-014150-1 Rubber connection hose S-025-104008-0 Notch nut S-011-010414-1 Straight union 1/4-1/4 B-040-132420-1 Flat washer Ø13 S-030-010400-2 Pressure adjust valve S-012-010408-0 Quick union 1/4-Ø8 CW-090-000201-0 Complete inflating gun CW-114-020005-0 Complete oil fog maker 2000 S-015-000008-3 T-union 3* Ø...
  • Page 44 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 F627 F628 F626-036 F626-006 F629 F630 F631 F625 F624 F623 F632 F622 F633 F634 F639 F641 F642 F643 F640 F621 F620 F618 F635 F619 F617 F616 F645 F644 F646 F647 F601 F673 F614 F649 F613...
  • Page 45 M1.1.BT300H-BT300HM.NLFREN - 27082019 1226. V1.1 Column 036 Handle F601 CX-036-010000-0 F639 P-000-009000-0 Flat washer Ø10*20*2 Tire pressing pulley F602 B-040-102020-1 F640 C-008-080000-0 Spring washer Ø10*20 flat washer Ø8*30*3 F603 B-050-100000-0 F641 B-040-083030-1 Outer hexagon bolt M10*25 Spring washerØ8 F604 B-014-100251-0...

  • Page 46: Schakelschema

    M1.1.BT300H-BT300HM.NLFREN - 27082019 16 Schakelschema 16 Schéma électrique 1226 16 Circuit diagram 16. Circuit diagram: 17. Pneumatic drawing:...

  • Page 47: Pneumatisch Schema

    M1.1.BT300H-BT300HM.NLFREN - 27082019 17 Pneumatisch schema 17 Schéma pneumatique 17 Pneumatic drawing 17. Pneumatic drawing: - 22 -...

  • Page 48: Eg Conformiteitsverklaring

    M1.1.BT300H-BT300HM.NLFREN - 27082019 18 EG conformiteitsverklaring 18 Déclaration de conformité CE 18 EC declaration of conformity Fabrikant/Invoerder Vynckier Tools sa Fabricant/Importateur Avenue Patrick Wagnon 7 Manufacturer/Retailer ZAEM de Haureu B-7700 Mouscron Verklaart hierbij dat het volgende product : Déclare par la présente que le produit suivant :...

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