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M1.3.BT100-BT100M.NLFREN 28082018
P.02 Gelieve te lezen en voor later gebruik bewaren
NL
P.10 Veuillez lire et conserver pour consultation ultérieure
FR
P.18 Please read and keep for future reference
EN
HANDLEIDING - MODE D'EMPLOI - MANUAL
BT100 (754563090)
BT100M (754563091)
Bandenwisselaar
Démonte-pneu
Tyre changer

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Summary of Contents for MW TOOLS BT100

  • Page 1 M1.3.BT100-BT100M.NLFREN 28082018 HANDLEIDING - MODE D’EMPLOI - MANUAL BT100 (754563090) BT100M (754563091) Bandenwisselaar Démonte-pneu Tyre changer P.02 Gelieve te lezen en voor later gebruik bewaren P.10 Veuillez lire et conserver pour consultation ultérieure P.18 Please read and keep for future reference...
  • Page 2: Table Of Contents

    M1.3.BT100-BT100M.NLFREN 28082018 Inhoud 1 Voorwoord ................................2 2 Waarschuwingslabels ............................. 3 3 Technische specificaties ............................3 4 Transport ................................4 5 Uitpakken en inspectie ............................4 6 Vereisten voor de installatieplaats ..........................4 7 Installatie van de machine ............................4 8 Elektrische en pneumatische aansluitingen .........................
  • Page 3: Waarschuwingslabels

    This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further M1.3.BT100-BT100M.NLFREN 28082018 maintenance of the machine.
  • Page 4: Transport

    Rim dimensions defined at above table are based on the iron wheel rims. Alumin Max. Wheel width 355mm(14") iron wheel rims, so here above rim dimensions are just for the reference. M1.3.BT100-BT100M.NLFREN 28082018 Working Pressure 8-10bar Here above machine versions can be equipped with Rapid Tire Inflation De 5.
  • Page 5: Instellingen

    30A M1.3.BT100-BT100M.NLFREN 28082018 on the machine right side with Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well machine connects to must have as in line with the machine voltage.
  • Page 6: De Band Monteren

    M1.3.BT100-BT100M.NLFREN 28082018 Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.
  • Page 7: De Band Opblazen

    3-5mm gap between demounting/mounting head and rim, make sure demounting/mounting head not damage rim, rotate turntable, demount tyre upper bead ( Fig 11) M1.3.BT100-BT100M.NLFREN 28082018 4. Push handle D up,lift roller C,G,press switch F,loosen right pressing arm, Lift tyre up, insert lifting level into bottom tyre bead nearby demounting/mounting head, lift bead upon knob of...
  • Page 8 Then mount the tyre changer machine to a M1.3.BT100-BT100M.NLFREN 28082018 Note: the place chosen for fixing the tyre changer must meet the safety regulation.
  • Page 9: Storingen

    M1.3.BT100-BT100M.NLFREN 28082018 14 Storingen Storingen Mogelijke oorzaken Oplossingen De draaitafel draait in een enkele Omkeerschakelaar gebroken. Vervang de schakelaar. richting of draait niet. Riem gebroken. Vervang de riem. Motor defect. Controleer de kabel van de motor of de draad van de aansluitblok.
  • Page 10: Introduction

    M1.3.BT100-BT100M.NLFREN 28082018 Table des matières 1 Introduction ................................. 10 2 Étiquettes de consignes de sécurité ......................... 11 3 Spécifications techniques ............................11 4 Transport ................................12 5 Déballage et inspection............................12 6 Exigences pour le lieu d’installation ........................12 7 Installation de la machine ............................12 8 Branchements électriques et pneumatiques .......................
  • Page 11: Étiquettes De Consignes De Sécurité

    Warning This instruction manual is important for the machine, please read carefully before installation and use; also it is M1.3.BT100-BT100M.NLFREN 28082018 important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine.
  • Page 12: Transport

    8-10bar Here above machine versions can be equipped with Rapid Tire Inflation De 5. Unpacking & Inspection: M1.3.BT100-BT100M.NLFREN 28082018 Power supply 110V (1ph)/ 220V (1ph)/ 380V (3ph) IT-suffix version, accessory details can be found at the IT-suffix version exploded d...
  • Page 13: Réglages

    30A M1.3.BT100-BT100M.NLFREN 28082018 on the machine right side with Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well machine connects to must have as in line with the machine voltage.
  • Page 14: Monter Le Pneu

    M1.3.BT100-BT100M.NLFREN 28082018 Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.
  • Page 15: Gonfler Le Pneu

    / mounting head. Manually rotate roller C to inner side, pull handle D down, make roller C to press rim, keep 3-5mm gap between demounting/mounting head and rim, make sure demounting/mounting head not damage M1.3.BT100-BT100M.NLFREN 28082018 rim, rotate turntable, demount tyre upper bead ( Fig 11) 4.
  • Page 16 Then mount the tyre changer machine to a M1.3.BT100-BT100M.NLFREN 28082018 Note: the place chosen for fixing the tyre changer must meet the safety regulation.
  • Page 17: 13 Résolution De Problèmes

    M1.3.BT100-BT100M.NLFREN 28082018 13 Résolution de problèmes Pannes Causes possibles Solutions Le plateau tournant ne tourne que dans Interrupteur de marche arrière cassé. Remplacez l’interrupteur. une seule direction ou ne tourne pas. Courroie cassée. Remplacez la courroie. Dysfonctionnement du moteur. Vérifiez le câble du moteur ou le fil du bornier.
  • Page 18: Introduction

    M1.3.BT100-BT100M.NLFREN 28082018 Contents 1 Introduction ................................. 18 2 Safety warning labels ............................19 3 Technical data ..............................19 4 Transport ................................20 5 Unpacking and inspection ............................. 20 6 Workplace requirements ............................20 7 Position and installation ............................20 8 Electrical and pneumatic connections ........................20 9 Adjusting operation ..............................
  • Page 19: Safety Warning Labels

    This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further M1.3.BT100-BT100M.NLFREN 28082018 maintenance of the machine.
  • Page 20: Transport

    Rim dimensions defined at above table are based on the iron wheel rims. Alumin Max. Wheel width 355mm(14") iron wheel rims, so here above rim dimensions are just for the reference. M1.3.BT100-BT100M.NLFREN 28082018 Working Pressure 8-10bar Here above machine versions can be equipped with Rapid Tire Inflation De 5.
  • Page 21: Adjusting Operation

    30A M1.3.BT100-BT100M.NLFREN 28082018 on the machine right side with Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well machine connects to must have as in line with the machine voltage.
  • Page 22: Mounting The Tyre

    Turntable (Y); put the tyre on turntable, hold the rim, and tread the Jaws open and close Pedal (V) until the wheel is secured by the jaws. M1.3.BT100-BT100M.NLFREN 28082018 b- to clamp the wheel from inside: Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.
  • Page 23: Inflating The Tyre

    3. Nearby demounting/mounting head, insert lift lever N into tyre,use lift lever to lift bead upon knob of M1.3.BT100-BT100M.NLFREN 28082018 demounting / mounting head. Manually rotate roller C to inner side, pull handle D down, make roller C to press rim,...
  • Page 24 Then mount the tyre changer machine to a M1.3.BT100-BT100M.NLFREN 28082018 Note: the place chosen for fixing the tyre changer must meet the safety regulation.
  • Page 25: Trouble Shooting

    M1.3.BT100-BT100M.NLFREN 28082018 13 Trouble shooting Problem Reason Solution The turntable rotate just in one direction Reverse switch broken. Replace the reverse switch. or can’t rotate. Belt broken. Replace the belt. Motor’s malfunction. Check the motor cable or terminal block wire.
  • Page 26: Onderdelen

    M1.3.BT100-BT100M.NLFREN 28082018 14 Onderdelen 1200. 2013 14 Pièces détachées 14 Spare parts 14. Exploded drawing: 200-1 CX-200-010000-0 Machine body 200-2 CZ-200-080000-0 Pedal front cover 200-3 CX-200-020000-0 Left cover B-010-060101-0 Hex socket head bolt M6×10 B-040-061412-1 Flat washer Ø6*14*1.2 B-014-080251-0 Outer hex bolt M8x25 B-010-080201-0 Hex socket head bolt M8×20...
  • Page 27 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 200-101 CX-200-250000-0 Square column 200-102 CX-200-190000-0 Swing arm pin B-014-140301-0 Outer hex bolt M14x30 B-050-140000-0 Spring washer Ø14 CX-200-140000-0 Big washer 200-106 C-200-350000-0 Column adjust handle B-010-100501-0 Hex socket head bolt M10×50 200-120 C-200-490000-0 Vertical arm cap 200...
  • Page 28 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 200-201 CX-200-130000-0 Turntable assembly 540 200-203 CX-200-120000-0 Jaw cap 200 200-204 C-200-570000-0 Jaw 200 CX-200-140000-0 Big washer B-050-160000-0 Spring washer Ø16 B-014-160401-0 Outer hex bolt M16×40 C-200-440000-0 Turntable cap 200-209 CX-200-310000-0 Connection rod assembly 540 200-210...
  • Page 29 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 200-237 CW-104-020000-0 Complete Turntable 540...
  • Page 30 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 Hex socket head bolt M14× 200-301 B-010-140301-0 200-13 C-200-360000-0 Bead breaker arm spring B-001-060001-0 Self-locking nut M6 B-050-140000-0 Spring washer Ø14 S-018-010408-0 Union (90°)1/4-Ø8 B-055-160001-0 Snap ring Ø16 B-004-160001-1 Nut M16*1.5 B-040-162820-1 Flat washer B-040-162820-1 Flat washer Ø16*28*2...
  • Page 31 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 S-010-010408-0 Straight union 1/4- Ø8 200-480...
  • Page 32 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 200-401 C-200-060400-0 Reverse switch pedal B-040-040000-1 Flat washer Ø 4 221-402 C-221-060300-0 5-way valve pedal(right) B-024-040161-0 Cross-round head screw M4*16 B-055-120001-0 Snap ring Ø12 200-431 C-200-530000-0 Reverse switch handle B-040-122520-1 Flat washer Ø12*24*2 B-001-060001-0 Self-locking nut M6...
  • Page 33 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 200-501 C-300-320302-0 Gear box lower cover S-040-030204-0 Bearing 30204 S-005-020080-1 Gear box seal φ20*35*8 200-504 C-200-320500-0 Gear Belt pulley B-014-080251-0 Outer hex bolt M8×25 B-065-006020-0 Key washer 6×20 200-507 C-200-320400-0 Worm rod S-040-006010-0 Bearing 6010 200-509...
  • Page 34 M1.3.BT100-BT100M.NLFREN 28082018 1200. 2013 200-540 CW-016-020000-2 Complete Rotating valve 200-504 C-200-320500-0 Gear Belt pulley 601-MC S-050-220110-5 Motor 220V/50HZ 601-MY S-050-230075-0 Motor 220v 200-602 CX-200-330000-0 Motor Belt pulley B-007-080121-0 Hex socket head bolt M8×12 S-042-000686-0 Tyre changer belt A-28 B-014-080651-0 Outer hex bol tM8X65 B-040-083030-1 Flat washer Ø8X30X3...
  • Page 35: Schakelschema

    M1.3.BT100-BT100M.NLFREN 28082018 15 Schakelschema 1200. 2013 15 Schéma électrique 15 Circuit diagram 15. Circuit diagram:...
  • Page 36: Pneumatisch Schema

    M1.3.BT100-BT100M.NLFREN 28082018 16 Pneumatisch schema 16 Schéma pneumatique 16 Pneumatic drawing 1200. 2013 16. Pneumatic drawing: 203/203A/202L ver08-12...
  • Page 37: Eg Conformiteitsverklaring

    M1.3.BT100-BT100M.NLFREN 28082018 17 EG conformiteitsverklaring 17 Déclaration de conformité CE 17 EC declaration of conformity Fabrikant/Invoerder Vynckier Tools sa Fabricant/Importateur Avenue Patrick Wagnon, 7 Manufacturer/Retailer ZAEM de Haureu B-7700 Mouscron Verklaart hierbij dat het volgende product : Déclare par la présente que le produit suivant :...

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