MW TOOLS BT200 Manual
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MW TOOLS BT200 Manual

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M1.3.BT200-BT200M.NLFREN 13112018
P.02 Gelieve te lezen en voor later gebruik bewaren
NL
P.11 Veuillez lire et conserver pour consultation ultérieure
FR
P.20 Please read and keep for future reference
EN
HANDLEIDING - MODE D'EMPLOI - MANUAL
BT200 (754563092)
BT200M (754563093)
Bandenwisselaar
Démonte-pneu
Tyre changer
BT200

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Summary of Contents for MW TOOLS BT200

  • Page 1 M1.3.BT200-BT200M.NLFREN 13112018 BT200 HANDLEIDING - MODE D’EMPLOI - MANUAL BT200 (754563092) BT200M (754563093) Bandenwisselaar Démonte-pneu Tyre changer P.02 Gelieve te lezen en voor later gebruik bewaren P.11 Veuillez lire et conserver pour consultation ultérieure P.20 Please read and keep for future reference...

  • Page 2: Table Of Contents

    M1.3.BT200-BT200M.NLFREN 13112018 Inhoud 1 Voorwoord ................................2 2 Waarschuwingslabels ...............................3 3 Technische specificaties .............................3 4 Transport .................................4 5 Uitpakken en inspectie ..............................4 6 Vereisten voor de installatieplaats ..........................4 7 Installatie van de machine ............................4 8 Elektrische en pneumatische aansluitingen ........................4 9 Instellingen ................................5 9.1 De hiel van de band breken ..........................5...

  • Page 3: Waarschuwingslabels

    This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further M1.3.BT200-BT200M.NLFREN 13112018 maintenance of the machine.

  • Page 4: Transport

    Rim dimensions defined at above table are based on the iron wheel rims. Alumin Max. Wheel width 355mm(14＂) iron wheel rims, so here above rim dimensions are just for the reference. M1.3.BT200-BT200M.NLFREN 13112018 Working Pressure 8-10bar Here above machine versions can be equipped with Rapid Tire Inflation De 5.

  • Page 5: Instellingen

    30A M1.3.BT200-BT200M.NLFREN 13112018 on the machine right side with Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well machine connects to must have as in line with the machine voltage.

  • Page 6: De Band Monteren

    M1.3.BT200-BT200M.NLFREN 13112018 Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.

  • Page 7: Omschrijving Van De Hulparm

    Helping arm at right side is auxiliary device of tyre changer for helping operator to demount and mount tyre. M1.3.BT200-BT200M.NLFREN 13112018 Fig 9 Fig 10 Fig 8 10.1 098 Help Arm Components Each components of helping arm device are introduced as follows: 10.1 Omschrijving van de hulparm...

  • Page 8: De Band Opblazen

    3-5mm gap between demounting/mounting head and rim, make sure demounting/mounting head not damage rim, rotate turntable, demount tyre upper bead ( Fig 11) M1.3.BT200-BT200M.NLFREN 13112018 4. Push handle D up，lift roller C,G，press switch F，loosen right pressing arm, Lift tyre up, insert lifting level into bottom tyre bead nearby demounting/mounting head, lift bead upon knob of...
  • Page 9 Then mount the tyre changer machine to a M1.3.BT200-BT200M.NLFREN 13112018 Note: the place chosen for fixing the tyre changer must meet the safety regulation.

  • Page 10: Storingen

    M1.3.BT200-BT200M.NLFREN 13112018 14 Storingen Storingen Mogelijke oorzaken Oplossingen De draaitafel draait in een enkele Omkeerschakelaar gebroken. Vervang de schakelaar. richting of draait niet. Riem gebroken. Vervang de riem. Motor defect. Controleer de kabel van de motor of de draad van de aansluitblok.

  • Page 11: Introduction

    M1.3.BT200-BT200M.NLFREN 13112018 Table des matières 1 Introduction ................................. 11 2 Étiquettes de consignes de sécurité ......................... 12 3 Spécifications techniques ............................12 4 Transport ................................13 5 Déballage et inspection............................13 6 Exigences pour le lieu d’installation ........................13 7 Installation de la machine ............................13 8 Branchements électriques et pneumatiques .......................

  • Page 12: Étiquettes De Consignes De Sécurité

    Warning This instruction manual is important for the machine, please read carefully before installation and use; also it is M1.3.BT200-BT200M.NLFREN 13112018 important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine.

  • Page 13: Transport

    8-10bar Here above machine versions can be equipped with Rapid Tire Inflation De 5. Unpacking & Inspection: M1.3.BT200-BT200M.NLFREN 13112018 Power supply 110V (1ph)/ 220V (1ph)/ 380V (3ph) IT-suffix version, accessory details can be found at the IT-suffix version exploded d...

  • Page 14: Réglages

    30A M1.3.BT200-BT200M.NLFREN 13112018 on the machine right side with Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well machine connects to must have as in line with the machine voltage.

  • Page 15: Monter Le Pneu

    M1.3.BT200-BT200M.NLFREN 13112018 Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.

  • Page 16: Description Du Bras Auxiliaire

    Fig 9 Fig 10 Fig 8 M1.3.BT200-BT200M.NLFREN 13112018 Helping arm at right side is auxiliary device of tyre changer for helping operator to demount and mount tyre. Fig 10 Fig 9 Fig 8 10.1 098 Help Arm Components Each components of helping arm device are introduced as follows: 10.1 Description du bras auxiliaire...

  • Page 17: Gonfler Le Pneu

    / mounting head. Manually rotate roller C to inner side， pull handle D down, make roller C to press rim， keep 3-5mm gap between demounting/mounting head and rim, make sure demounting/mounting head not damage M1.3.BT200-BT200M.NLFREN 13112018 rim, rotate turntable, demount tyre upper bead ( Fig 11) 4.
  • Page 18 Then mount the tyre changer machine to a M1.3.BT200-BT200M.NLFREN 13112018 Note: the place chosen for fixing the tyre changer must meet the safety regulation.

  • Page 19: 14 Résolution De Problèmes

    M1.3.BT200-BT200M.NLFREN 13112018 14 Résolution de problèmes Pannes Causes possibles Solutions Le plateau tournant ne tourne que dans Interrupteur de marche arrière cassé. Remplacez l’interrupteur. une seule direction ou ne tourne pas. Courroie cassée. Remplacez la courroie. Dysfonctionnement du moteur. Vérifiez le câble du moteur ou le fil du bornier.

  • Page 20: Introduction

    M1.3.BT200-BT200M.NLFREN 13112018 Contents 1 Introduction ................................. 20 2 Safety warning labels ............................21 3 Technical data ..............................21 4 Transport ................................22 5 Unpacking and inspection ............................. 22 6 Workplace requirements ............................22 7 Position and installation ............................22 8 Electrical and pneumatic connections ........................22 9 Adjusting operation ..............................

  • Page 21: Safety Warning Labels

    This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further M1.3.BT200-BT200M.NLFREN 13112018 maintenance of the machine.

  • Page 22: Transport

    355mm(14＂) iron wheel rims, so here above rim dimensions are just for the reference. Working Pressure 8-10bar M1.3.BT200-BT200M.NLFREN 13112018 Here above machine versions can be equipped with Rapid Tire Inflation De 5. Unpacking & Inspection: Power supply 110V (1ph)/ 220V (1ph)/ 380V (3ph)

  • Page 23: Adjusting Operation

    30A M1.3.BT200-BT200M.NLFREN 13112018 on the machine right side with Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well machine connects to must have as in line with the machine voltage.

  • Page 24: Mounting The Tyre

    M1.3.BT200-BT200M.NLFREN 13112018 Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.

  • Page 25: Helping Arm Components

    Fig 10 Fig 9 Fig 8 M1.3.BT200-BT200M.NLFREN 13112018 Helping arm at right side is auxiliary device of tyre changer for helping operator to demount and mount tyre. Fig 9 Fig 10 Fig 8 10.1 098 Help Arm Components Each components of helping arm device are introduced as follows: 10.1 Helping arm components...

  • Page 26: Inflating The Tyre

    3-5mm gap between demounting/mounting head and rim, make sure demounting/mounting head not damage rim, rotate turntable, demount tyre upper bead ( Fig 11) M1.3.BT200-BT200M.NLFREN 13112018 4. Push handle D up，lift roller C,G，press switch F，loosen right pressing arm, Lift tyre up, insert lifting level into bottom tyre bead nearby demounting/mounting head, lift bead upon knob of...
  • Page 27 Then mount the tyre changer machine to a M1.3.BT200-BT200M.NLFREN 13112018 Note: the place chosen for fixing the tyre changer must meet the safety regulation.

  • Page 28: Trouble Shooting

    M1.3.BT200-BT200M.NLFREN 13112018 14 Trouble shooting Problem Reason Solution The turntable rotate just in one direction Reverse switch broken. Replace the reverse switch. or can’t rotate. Belt broken. Replace the belt. Motor’s malfunction. Check the motor cable or terminal block wire.

  • Page 29: Onderdelen

    M1.3.BT200-BT200M.NLFREN 13112018 15 Onderdelen .1211 . V201301 15 Pièces détachées 15 Spare parts 15. Exploded drawing: 201-1 CX-201-010000-0 Machine body 221-2 CZ-221-080000-0 Pedal front cover 201-3 CX-201-020000-0 Left cover B-010-060101-0 Hex socket head bolt M6×10 B-040-061412-1 Flat washer Ø6*14*1.2 B-014-080251-0...
  • Page 30 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 2011-101 CX-2011-250000-0 Square column 200-102 CX-200-190000-0 Swing arm pin B-014-140351-0 Outer hex bolt M14x35 B-050-140000-0 Spring washer Ø14 CX-200-140000-0 Big washer 200-106 C-200-350000-0 Column adjust handle S-010-050004-0 Quick stright union M5- Ø 4 S-000-030355-0 O-seal 30X3.55...
  • Page 31 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 221-201 CX-221-130000-0 Turntable assembly 615 CX-221-120300-0 Jaw sliding plate(optional) 200-203 CX-200-120000-0 Jaw cap assembly 200-204 C-200-570000-0 Jaw 200 CX-200-140000-0 Big washer B-050-160000-0 Spring washer Ø16 B-014-160401-0 Outer hex boltM16×40 C-200-440000-0 Turntable cap 221-209 CX-221-310000-0 Connection rod assembly 615...
  • Page 32 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 200-13 C-200-360000-0 Bead breaker arm spring B-055-160001-0 Snap ring Ø16 200-301 B-010-140301-0 Hex socket head boltM14×30 B-040-162820-1 Flat washer B-001-060001-0 Self-locking nut M6 200-321 S-000-175500-0 O-seal Ø173.4x5.3 S-018-010408-0 Union (90°) 1/4-Ø8 200-322 CX-200-030000-0 Bead breaker arm 200 B-004-160001-1 Nut M16*1.5...
  • Page 33 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 200-480...
  • Page 34 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 200-401 C-200-060400-0 Reverse switch pedal B-040-040000-1 Flat washer Ø 4 Cross-round head screw 221-402 C-221-060300-0 5-way valve pedal(right) B-024-040161-0 M4*16 B-055-120001-0 Snap ring Ø12 200-431 C-200-530000-0 Reverse switch handle B-040-122520-1 Flat washer Ø12*24*2 B-001-060001-0 Self-locking nut M6...
  • Page 35 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 200-501 C-300-320302-0 Gear box lower cover S-040-030204-0 Bearing 30204 S-005-020080-1 Gear box seal φ20*35*8 200-504 C-200-320500-0 Gear Belt pulley B-014-080251-0 Outer hex bolt M8×25 B-065-006020-0 Key washer 6×20 200-507 C-200-320400-0 Worm rod S-040-006010-0 Bearing 6010...
  • Page 36 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 200-504 C-200-320500-0 Gear Belt pulley 601-MC S-050-220110-5 Motor 220V/50HZ 601-MY S-050-230075-0 Motor 220v 200-602 CX-200-330000-0 Motor Belt pulley B-007-080121-0 Hex socket head boltM8×12 S-042-000686-0 Tyre changer belt A-28 B-014-080651-0 Outer hex bolt M8X65 B-040-083030-1 Flat washer Ø8X30X3...
  • Page 37 M1.3.BT200-BT200M.NLFREN 13112018 .1211 . V201301 F9801 CX-098-020000-0 Pressing arm(right) F9802 B-024-050101-1 Cross head Screw M5X10 F9823 F9803 S-030-010414-0 Pneumatic valve F9804 CX-005-200000-0 Raise-fall switch base plate F9805 B-017-040161-0 Cross flat head screw M4*16 F9806 B-017-040301-0 Cross flat head screw M4*30...

  • Page 38: Schakelschema

    M1.3.BT200-BT200M.NLFREN 13112018 16 Schakelschema 16 Schéma électrique 16 Circuit diagram .1211 . V201301 16. Circuit diagram: 17. Pneumatic drawing:...

  • Page 39: Pneumatisch Schema

    M1.3.BT200-BT200M.NLFREN 13112018 17 Pneumatisch schema 17 Schéma pneumatique 17 Pneumatic drawing 17. Pneumatic drawing: - 18 -...

  • Page 40: Eg Conformiteitsverklaring

    M1.3.BT200-BT200M.NLFREN 13112018 18 EG conformiteitsverklaring 18 Déclaration de conformité CE 18 EC declaration of conformity Fabrikant/Invoerder Vynckier Tools sa Fabricant/Importateur Avenue Patrick Wagnon, 7 Manufacturer/Retailer ZAEM de Haureu B-7700 Mouscron Verklaart hierbij dat het volgende product : Déclare par la présente que le produit suivant :...

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