Related Manuals for Vmac V910032
Summary of Contents for Vmac V910032
- Page 1 AIR COMPRESSORS Installation Manual for VMAC System V910032 2020 + Ford F250 – F350 Super Duty 6.2 L Gas V8 www.vmacair.com www.vmacair.com...
-
Page 3: Table Of Contents
Accessory Products from VMAC ........48... - Page 4 Copyright © 2020 VMAC Global Technology Inc. All Rights Reserved. These materials are provided by VMAC for informational purposes only, without representation or warranty of any kind, and VMAC shall not be liable for errors or omissions with respect to the materials. The only warranties for VMAC...
-
Page 5: Safety
VMAC will not be held responsible for any liability, consequential damages, injuries, loss or damage to individuals or to equipment as a result of the failure of anyone to properly adhere to the procedures set out in this manual or standard safety practices. -
Page 6: Warranty
1 October, 2015. Warranty Registration The VMAC warranty registration form is located near the back of this manual. This warranty registration form must be completed and sent to VMAC at the time of installation for any subsequent warranty claim to be considered valid. - Page 7 2. VMAC will provide direction for repair or replacement of the failed components. 3. If requested, failed parts must be returned to VMAC for evaluation. 4. Dealers may login to the VMAC website to view the "VMAC Labour Time Guide" (under “Agreements”) to see the allowable warranty labour times.
-
Page 8: General Information
Please contact VMAC for replacement hoses and further information. Ordering Parts To order parts, contact a VMAC dealer. The dealer will ask for the VMAC serial number, part number, description and quantity. Locate the nearest dealer online at www.vmacair.com/dealer-locator or call 1-877-912-6605. - Page 9 All fasteners must be torqued to specifications. Use manufacturers’ torque values for OEM fasteners. The torque values supplied in Table 1 are intended for VMAC supplied components, or for use as a guide in the absence of a torque value provided by an OEM.
-
Page 10: Preparing For Installation
Review the contents of the system using the illustrated parts list to ensure all components are present and in the correct quantity. If any components are missing, have the system ID ready and call VMAC Technical Support at (888) 241-2289. - Page 11 (Figure 4). Figure 4 — Heavy-duty water pump Label VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 12 Vehicles equipped with dual batteries will have an integrated degas bottle and battery tray which requires a different mounting bracket and different modification instructions. Please contact VMAC to order A900016. ☐ Remove the degas bottle and set it aside (on vehicles equipped with dual batteries, remove the battery and battery tray / degas bottle assembly);...
- Page 13 ☐ Lubricate the new water pump O-ring with clean engine coolant and install the supplied heavy-duty water pump (Figure 6). Figure 6 — Install water pump VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 14 RIS here Figure 8 — RIS relocation ☐ Install the water pump pulley, leaving the fasteners finger tight. ☐ Reinstall the idler, leaving the fastener finger tight. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 15 Torque the water pump pulley fasteners to 18 ft•lb. ☐ Remove and discard the idler bolt, leaving the belt tensioned and the idler on the post. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
-
Page 16: Relocating The Abs Hydraulic Control Unit (Hcu)
Adjust one brake line at a time. If there is a significant amount of brake fluid escaping from the fitting, the pedal is being pressed too hard and/or the fitting has been loosened too much. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com... - Page 17 The vertical slot of the HCU brace bracket attaches to the shock tower, the horizontal slot attaches to the HCU unit. ☐ Install the VMAC HCU relocation plate on the shock tower mount and the HCU brace bracket onto the HCU module (Figure 12). Brace bracket M8 nut M8 ×...
-
Page 18: Installing The Main Bracket And Compressor
Using a die grinder or cutoff wheel, remove the webbed area on both the upper and lower sides of the driver side valve cover (Figure 14). Remove the shaded area After modification Figure 14 — Modifying the Valve Cover VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com... - Page 19 Remove the bolt directly beneath the driver side valve cover, as well as the stud that the RIS was originally secured to (Figure 16). Remove fasteners Figure 16 — Installing the main bracket VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 20 Failure to follow the procedure below may cause excessive stress to the bracket and fasteners which could lead to failure. ☐ Remove the captive bolt from the VMAC supplied tensioner (it may need to be removed with a drift) and discard it. ☐...
- Page 21 ☐ Position the compressor on the mounting bracket and secure it using the (×3) supplied bolts (Figure 20). Figure 20 — Mount compressor VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 22 ☐ Lightly oil the threads of the supplied M14 × 110 bolt. ☐ Install the VMAC crank pulley using the supplied M14 × 110 bolt and 9/16 in washer, leaving the bolt finger tight. ☐ Rotate the VMAC crank pulley counterclockwise until the (×3) lugs are against the web of the OEM crank pulley.
- Page 23 ☐ Install the VMAC drive belt (Figure 22). Figure 22 — Route VMAC belt After the fan is installed, the tensioner can be rotated using a pry bar against the idler’s tensioner pivot post (Figure 23). Tensioner pivot post Figure 23 — Route VMAC belt...
-
Page 24: Modifying The Hoses, Installing The Degas Bottle, And Cooler
Using the supplied fasteners, install the degas bottle onto the degas bottle brackets (Figure 25). Figure 25 — Install degas bottle brackets ☐ Tighten all of the fasteners to specification. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com... - Page 25 (Figure 27). Cut cuff Cut cuffs Cut cuff Oil cooler diverter Cut cuff Figure 27 — Modify lower radiator hose assembly VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 26 Remove the hose running between the oil cooler diverter and the degas bottle Tee and discard (Figure 29). Discard Figure 29 — Discard coolant return hose VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 27 (Figure 31). Radiator Crossmember support Figure 31 — Install cooler ☐ Mount the cooler to the cooler bracket (Figure 32). Figure 32 — Install cooler VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 28 ☐ Connect the supplied passenger and driver side radiator hoses and tubes to the VMAC cooler, routing the steel tube connectors between the cross member and the radiator support (Figure 33). Figure 33 — Install radiator hoses and tube connectors ☐...
- Page 29 To engine and degas Tee Tube connectors P/N: 1710875 P/N: 1700638 (connect longer P/N: 1710874 section to cooler) Figure 34 — Modified lower radiator hose schematic VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
-
Page 30: Installing The Air Oil Separator Tank (Aost)
(AOST) Dependent upon other installed equipment, it may be necessary to move the AOST from its intended location. The hoses used in VMAC compressor systems have a specific inner liner that is compatible with VMAC compressor oil. Use of hoses other than those supplied or recommended by VMAC may cause compressor damage and may void the warranty. - Page 31 AOST orientation is critical. The arrow on the blowdown cap at the rear of the tank must be pointing up to prevent compressor failure due to oil starvation, or oil in the discharge air. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
-
Page 32: Hose Requirements
Dependant upon the desired location of the AOST, the hose lengths provided with this system may not be ideal. VMAC suggests first trying to adjust the AOST within its mounts to take up any excess slack in the hoses. If this is not effective, the hoses can be shortened or replaced as necessary, or hose extenders can be used. -
Page 33: Routing And Connecting The Hoses
Slide the collet out once the tube is fully inserted proper tubing cutters as side cutters will deform the tube. O-ring Figure 37 — Push-to-connect fittings VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com... - Page 34 ECM assembly, and shift it to the rear of the assembly to provide room for the discharge hose routing (Figure 39). Figure 39 — Route discharge hose VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 35 ☐ Bundle the hoses together and secure with cable ties. ☐ Move the steering between the left and right lock positions to confirm adequate clearance. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
-
Page 36: Adding Oil To The System
Adding Oil to the System The VMAC supplied and approved compressor oil must be used in this system. Failure to use this special oil will result in damage to the compressor and will void warranty. Do not overfill the system. Overfilling the system with oil can flood the sight glass window and make the system appear empty. -
Page 37: Installing The Control Components
Do not use a test light to probe for power on vehicle circuits, the increased current draw of the test light may damage components. • VMAC recommends using only sealed crimp and solder butt connectors for all electrical connections. •... - Page 38 Digital Throttle Control Wire Schematic Figure 42 — Digital throttle control VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 39 Ford Proprietary OBD II connector (Figure 43 or Figure 44). Figure 43 — Ford Proprietary OBD II connector VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 40 Connect the red wire with the butt connector, running from the control box, to the matching red wire running from the throttle control. ☐ Splice the red wire running from the VMAC 4 pin interface connector to the green wire with orange stripe (CBP22). ☐...
-
Page 41: Air Receiver Tank
The VMAC compressor system will automatically depressurize when it is shutdown, therefore the hose from the VMAC AOST to the air receiver tank must have a check valve installed; this prevents blow back and moisture from the receiver tank... -
Page 42: Recommended Accessories
Recommended Accessories While the compressor system will function without the following accessories, VMAC strongly recommends their use for optimal performance. See the “Accessory Product” section of this manual on page 48 for a list of products available for purchase through VMAC. -
Page 43: Completing The Installation
Remove the protective coverings and reinstall the air intake resonator. ☐ Cover all VMAC under-hood wiring with high heat plastic loom (if not done previously). Secure the harness with cable ties as needed to avoid hot, sharp or moving components. -
Page 44: Testing The Installation
Check all wiring for security and protection. Ensure nothing is touching the compressor body. ☐ Install the VMAC Air Test Tool (P/N: A700052) with the 150 cfm (0.250 in) orifice installed and the ball valve closed. ☐ Ensure all of the compressor outlets are closed. - Page 45 After the initial slow ramp, the throttle will respond normally to air demand ☐ When the VMAC system is first engaged, the engine speed should increase to 1,500 rpm and then drop down to VMAC base idle (approximately 1,000 rpm) once system pressure is reached.
- Page 46 Final Testing Ensure the following has been completed: ☐ Operate the system with an air tool (or the VMAC Air Test Tool with the appropriate orifice installed) for at least 1/2 hour (1 hour preferred). ☐ Road test the vehicle for approximately 14 miles (20 km).
-
Page 47: Performance Testing And System Adjustments
Performance Testing and System Adjustment System operation can be tested using the tools that will be operated by the system or by using the VMAC Test Tool (A700052) with the 150 cfm (0.250 in) orifice in the outlet to simulate tool use (Figure 46). -
Page 48: Digital Throttle Control Operation And Adjustments
The throttle control is configured at the factory for optimum performance at maximum cfm. In applications where maximum cfm is not required, or noise is a concern, the throttle control can be adjusted to reduce the maximum VMAC rpm. Safety features... - Page 49 The cfm produced by the system is directly related to engine speed; this system delivers 93 cfm at 2,500 rpm and 111 cfm at 3,000 rpm. Maximum VMAC rpm can be adjusted between 1,500 rpm and 3,000 rpm (in 50 rpm increments) via the ““ or “” buttons in the “MAX RPM” column.
-
Page 50: Accessory Products From Vmac
Compressor Service Kits 200 Hour or 6 Month Service Kit - Part number: A700059 Includes 9 L VMAC high performance compressor oil, oil filter, air filter, and next service due decal. 400 Hour or 1-Year Service Kit - Part number: A700060... - Page 51 VMAC De-icer Kit Part number: A700031 Cold climate heater package for operating VMAC compressors in cold climates; proven at temperatures of -30 °C (-22 °F). Requires 12V DC at 10A. 10 Gallon, 200 psi Air Receiver Tank w/ Mounting Feet...
- Page 52 Notes VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
- Page 53 Notes VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
-
Page 54: Warranty Registration
Warranty Registration This form must be fully completed and returned to VMAC at the time the vehicle is put into service. Warranty may be void if this form is not received by VMAC within 3 months of receiving the vehicle, or 200 hours of operation, whichever occurs first. - Page 56 Manufactured by ® 888-241-2289 tech@vmacair.com 877-740-3202 warranty@vmacair.com www.vmacair.com kb.vmacair.com 1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada...