Related Manuals for Fasep FZ63/3S
Summary of Contents for Fasep FZ63/3S
- Page 1 USE AND MAINTENANCE MANUAL SPARE PARTS CE STANDARD CONFORMITY TRANSLATION OF ORIGINAL TWO-COLUMN ELECTRO-HYDRAULIC LIFT FZ63/3S Edition 06/2013...
- Page 3 Thank you for choosing a Eurolift manufactured by Fasep. It is the result of years of experience in the sector and careful design to eliminate or reduce to a minimum any risk of accidents for the operator. All the provisions of the Machinery Directive and subsequent amendments were complied with to design and manufacture the lift.
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Page 4: Table Of Contents
TRANSPORT ........................9 PACKAGING ........................9 LOCATION ........................10 MINIMUM DISTANCE ZONES..................11 OPERATION ........................11 ASSEMBLY INSTRUCTIONS FZ63/3S ................. 12 ELECTRICAL CONNECTION ..................16 COMMAND PANEL ....................... 17 INSTRUCTIONS FOR USE ................... 18 PROBLEMS – CAUSES - SOLUTIONS ................ 19 NOISE .......................... -
Page 5: Compliance With Safety Standards
COMPLIANCE WITH SAFETY STANDARDS The two-column electro-hydraulic lift FZ63/3S complies with the following standards: · Directive 2006/42/EC (Machinery safety) · Directive 2004/108/EC relevant modifications (Electro-magnetic compatibility) · Directive 2006/95/EC and subsequent amendments (Low voltage) The following standards and specifications were used for design and manufacture: ·... -
Page 6: Safety Recommendations
Do not use the lift if the ambient temperature goes under -10°C. Our lifts are prepared for FASEP accessories. Check that, during up and down movements, no dangerous conditions arise for people or property. -
Page 7: Residual Risks And Individual Protection Devices
RESIDUAL RISKS AND INDIVIDUAL PROTECTION DEVICES Even though the machine was manufactured in compliance with safety standards in force, residual risks persist that cannot be eliminated due to the functionality of the machine. RISKS DUE TO SUSPENDED LOADS: Identify the zone relevant to suspended loads indicated in this manual, using horizontal sign. -
Page 8: Description
DESCRIPTION Two-column lift with electro-hydraulic functioning with two arm support trolleys moved by cylinders and chains. Electrical, hydraulic and mechanical safety devices are implemented. The motor is protected from overloading, in the event of overheating it stops. TECHNICAL CHARACTERISTICS AND MEASUREMENTS THREE PHASE SINGLE PHASE Capacity:... -
Page 9: Use Limits
ATTENTION! Any use of the machine other than the planned use declared by the manufacturer in the use instructions is considered improper therefore “FASEP” equipment for auto repair shops declines any liability if the operator does not comply with the manufacturer’s instructions. -
Page 10: Location
LOCATION For correct installation, strictly follow the instructions outlined below: 1) Check the support surface is level. 2) The lift must be installed on a well-levelled floor, with electro-welded mesh 20x20, with a specific resistance of 35 daN/mm2 and a minimum thickness of 150 mm. -
Page 11: Minimum Distance Zones
MINIMUM DISTANCE ZONES The useful work space necessary for correct use is outlined in Errore. L'origine riferimento non è stata trovata.. Within each minimum distance zone, outlined around the machine, pay utmost attention, both for people and property, and avoid the presence of obstacles both when loaded and unloaded. -
Page 12: Assembly Instructions Fz63/3S
ASSEMBLY INSTRUCTIONS FZ63/3S Having removed the various parts from the packaging, check they are intact and there are no anomalies, then follow the instructions to assemble the parts, following the various illustrations as a reference. The installation technician must ensure the floor is sturdy (Location – page 10). - Page 13 1) Place the two bases (1) in the desired position. 2) Remove the casings (3) on the columns (4-5). 3) Position the columns as in Fig. 3 4) Fasten the columns with the bolts (6) and the washers (7) and insert the feet protection (8) as in Fig.
- Page 14 Completely fill the hydraulic control unit tank with oil. The rest should be poured in after carrying out the operations in point 14. 13) Press the up button to allow the oil to flow inside the cylinders. During this operation, only the trolley on the commands column will go up. Once high, continue to keep the up button pressed to move the other trolley up.
- Page 15 15) Position the arms in the trolley compartments and fasten them with the relevant pins. 16) Position a vehicle on the arms of the lift and run an up and a down stroke to test and compile the “ ”. INSTALLATION REPORT During these operations, check all the connection joints and cylinders are not leaking.
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Page 16: Electrical Connection
ELECTRICAL CONNECTION The standard machine is prepared to work with three phase 380V/50HZ mains voltage. A specific request must be made if the mains voltage on the system is three phase 220V/50Hz. Before connecting to the mains, check the voltage on the machine plate. You are advised not to connect the machine to the electrical mains until it is completely positioned and assembled. -
Page 17: Command Panel
ATTENTION! Work on the electrical system, even if minor, requires the intervention of professionally qualified staff. The power supply must be protected with a trip switch; direct connection to line mains is FORBIDDEN. COMMAND PANEL Fig. 6 – Control unit The control unit is composed of: Mains light - H1... -
Page 18: Instructions For Use
INSTRUCTIONS FOR USE “ Before use, heed warnings outlined SAFETY ” paragraph. The lift in question must only be used by RECOMMENDATIONS authorised staff. Remember that any use by people not informed of the procedures specified in this manual could cause danger. Main switch (IG - fig.6) in position 1. -
Page 19: Problems - Causes - Solutions
PROBLEMS – CAUSES - SOLUTIONS PROBLEMS CAUSES SOLUTIONS Put switch on “I” position Not working Main switch on "0” position Transformer fuses Replace the blown fuses general protection fuses blown Electrical system Check the efficiency of the fault connections. Control micro Check the micro is placed at the centre of the cam as described in Fig. -
Page 20: Noise
NOISE The measures taken are outlined, in compliance with the Directive 89/392 Annex I par.1.7.4 and measured according to the standards ISO 3746. These values are the maximum values detected in an atmosphere with a fully operational machine: LEVEL OF ACOUSTIC PRESSURE < 73.1 dB(A) on the operator station. SAFETY PROCEDURES ATTENTION! To dispose of hydraulic oil, give it to a company authorised to collect... -
Page 21: Maintenance
MAINTENANCE The machine does not require particular maintenance operations. The technical solutions, the materials used and the protective paints were designed to reduce maintenance intervention. However, you are advised to carry out a set of operations sub-divided between Ordinary Maintenance and Extraordinary Maintenance with the purpose of guaranteeing safety, reliability and the efficiency of the machine over time. -
Page 22: Greasing (Every 3 Months)
All the cleaning and maintenance conditions must be carried out in maximum safety. The operations not included in this paragraph should be considered extraordinary and must be carried out by qualified and specifically appointed staff. EXTRAORDINARY MAINTENANCE: 1 - Clean the oil solenoid valve. Clean the oil solenoid valve, taking care not to damage the valve during dismantling and re-assembly. -
Page 23: Demolition And Disposal
DEMOLITION AND DISPOSAL The machine does not contain substances or parts that are dangerous for man's health or for the environment, since they are completely made of recyclable or normal disposable materials. ATTENTION! For demolition operations, contact specialist companies or use particularly trained staff, aware of possible risks, who know the content of this manual and apply it rigorously and are perfectly informed on its characteristics. -
Page 24: Spare Parts
SPARE PARTS TAB.1 – COMMAND COLUMN BASE CYLINDER FITTING PLATE FEET PROTECTION WASHER BOLT COLUMN BOLT WASHER TOP PLATE CABLE RACEWAY BRAKET BOLT BOLT WASHER PULLEY SPRING SPACER TIE ROD PLATE CYLINDER MICRO CASING Page 24 Use and Maintenance Manual - Spare Parts... - Page 25 TAB.2 – COLUMN FEET PROTECTION SPACER BOLT COLUMN BOLT CYLINDER CYLINDER FITTING BOLT SHAFT WASHER TOP PLATE BOLT BOLT BOLT CHAIN COVER WASHER SLOTTED SHAFT CASING BRAKET SHEATH WASHER BOLT BRAKET WASHER TERMINAL WASHER BOLT BOLT WASHER PLATE SPACER Use and Maintenance Manual – Spare Parts Page 25...
- Page 26 TAB.3 – TROLLEY SMALL CYLINDER CHAIN FITTING WASHER SPACER BRAKET BRAKET TERMINAL PLATE WASHER BOLT WHEEL HOOK SPRING BOLT SPACER BOLT DISC BALLAST WASHER DISC BOLT SPACER WASHER WASHER SUPPORT ROLL BRAKET WASHER SPACER BOLT PIVOT BOLT TROLLEY PLATE Page 26 Use and Maintenance Manual - Spare Parts...
- Page 27 TAB.4 – ARM 14 NUT DESCRIPTION 15 SEEGER 16 SEEGER 17 SEEGER 18 SCREW BUSHING 19 SCREW LOCK 20 DISC 21 ARM SUPPORT 22 SCREW WASHER 23 NUT 24 SCREW PROTECTION FITTING 25 SCREW WASHER 26 PROTECTION DISC SCREW Use and Maintenance Manual – Spare Parts Page 27...
- Page 28 TAB.5 – HYDRAULIC SYSTEM STOP VALVE SPACER SPACER BOLT GASKETS KIT PISTON JOINT SLEEVE SPACER JOINT SLEEVE TUBE HEAD TUBE GASKETS KIT HEAD GASKETS KIT MOTOR TUBE COMPLETE HYDRAULIC CONTROL UNIT WHEEL JOINT BEARING GASKETS KIT PISTON Page 28 Use and Maintenance Manual - Spare Parts...
- Page 29 TAB.6 – HYDRAULIC CONTROL UNIT THREE PHASE MOTOR DISCHARGE TUBE SINGLE PHASE MOTOR O RING TANK O RING SCREW O RING FLANGE PUMP JOINT SCREW JOINT WASHER COLLECTOR SUCTION TUBE OIL SOLENOID VALVE FILTER RELIEF VALVE LOADING PLUG CHECK VALVE CHOKE Use and Maintenance Manual –...
- Page 30 TAB.7 – PNEUMATIC SYSTEM PNEUMATIC CYLINDERS REEL HARD TUBE JOINT COIL BLOCK JOINT JOINT JOINT HARD TUBE TUBE JOINT AIR SOLENOID VALVE Page 30 Use and Maintenance Manual - Spare Parts...
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Page 31: Pneumatic Diagram
PNEUMATIC DIAGRAM DESCRIPTION REF. SOLENOID VALVE PNEUMATIC CYLINDERS Attention! For good pneumatic system function, it is compulsory to install a lubricator filter. HYDRAULIC DIAGRAM DESCRIPTION REF. TANK HYDRAULIC CYLINDERS Tab. 5 PUMP SUCTION FILTER RELIEF VALVE CHECK VALVE OIL SOLENOID VALVE CHOKE STOP VALVE MOTOR... -
Page 32: Three Phase Electric Diagram
THREE PHASE ELECTRIC DIAGRAM Page 32 Use and Maintenance Manual - Spare Parts... - Page 33 Use and Maintenance Manual – Spare Parts Page 33...
- Page 34 MAIN SWITCH CONTACTOR CIRCUIT BREAKER FUSES TRANSFORMER FUSE SIGNAL LIGHT EMERGENCY BUTTON CONTROL UP BUTTON DOWN BUTTON HOOKS BUTTON Page 34 Use and Maintenance Manual - Spare Parts...
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Page 35: Single Phase Electric Diagram
SINGLE PHASE ELECTRIC DIAGRAM Use and Maintenance Manual – Spare Parts Page 35... - Page 36 Page 36 Use and Maintenance Manual - Spare Parts...
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Page 37: Signs
MAIN SWITCH CONTACTOR CIRCUIT BREAKER FUSES TRANSFORMER FUSE SIGNAL LIGHT EMERGENCY BUTTON CONTROL UP BUTTON DOWN BUTTON HOOKS BUTTON SIGNS Use and Maintenance Manual – Spare Parts Page 37... -
Page 38: Ce Declaration Of Conformity
In the event of damage, illegibility or removal of one or more stickers on the machine, ask for the positioning no. necessary to replace it; re-position the new sticker in the point indicated. FZ63/3S NO. DESCRIPTION PLATE WITH TECHNICAL CHARACTERISTICS AND SERIAL NO.
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