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Fasep FZ41/3S Use And Maintenance Manual, Spare Parts Catalog

2 column electro-mechanical lift
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USE AND MAINTENANCE MANUAL
SPARE PARTS
COMPLIANCE WITH CE STANDARDS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
2 COLUMN
ELECTRO-MECHANICAL LIFT
FZ41/3S
FASEP 2000 srl
Version 02/2019
Via Faentina 96, Ronta - 50032 Borgo San Lorenzo (Fi) - Italy
Tel. +39-0558403126 - Fax +39-0552691906
UK
www.fasep.it - email : info@fasep.it

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Summary of Contents for Fasep FZ41/3S

  • Page 1 COMPLIANCE WITH CE STANDARDS TRANSLATION OF THE ORIGINAL INSTRUCTIONS 2 COLUMN ELECTRO-MECHANICAL LIFT FZ41/3S FASEP 2000 srl Version 02/2019 Via Faentina 96, Ronta - 50032 Borgo San Lorenzo (Fi) - Italy Tel. +39-0558403126 - Fax +39-0552691906 www.fasep.it - email : info@fasep.it...
  • Page 2 2 column electro-mechanical lift Mod. Z41/3S Thank you for choosing a Eurolift lift manufactured by Zavagli Santi srl. It is the result of years of experience in the industry and of a careful design aimed at eliminating or minimising any risk of injury to the operator. While designing and building the lift, all the provisions of the Machinery Directive and subsequent amendments were complied with.

  • Page 3: Table Of Contents

    2 column electro-mechanical lift Mod. Z41/3S TABLE OF CONTENT TABLE OF CONTENT COMPLIANCE WITH SAFETY REGULATIONS SAFETY RECOMMENDATIONS RESIDUAL RISKS AND PERSONAL PROTECTIVE EQUIPMENT Risks due to suspended loads Risks due to moving bodies Risks due to the presence of electricity Risks due to the presence of mineral oils Risks due to the LACK OF information and training Risks due to noise...

  • Page 4: Compliance With Safety Regulations

    2 column electro-mechanical lift Mod. Z41/3S COMPLIANCE WITH SAFETY REGULATIONS The 2 column electro-mechanical lift Z41/3S complies with the following standards:  Directive 2006/42/EC (Machinery Safety)  Directive 2014/30/EU and relative amendments (Electromagnetic compatibility)  Directive 2014/35/EU and subsequent amendments (Low voltage) For design and construction, the following standards and specifications were used: ...

  • Page 5: Safety Recommendations

    2 column electro-mechanical lift Mod. Z41/3S SAFETY RECOMMENDATIONS The equipment can be used only by specifically trained, authorised personnel in good health. The operator must be authorised by the plant manager. It must be installed by authorised and professionally qualified personnel, in full compliance with the installation instructions provided below.

  • Page 6: Residual Risks And Personal Protective Equipment

    2 column electro-mechanical lift Mod. Z41/3S RESIDUAL RISKS AND PERSONAL PROTECTIVE EQUIPMENT Although the machine has been built in accordance with the current safety regulations, there are some residual risks that cannot be eliminated since they are related to the machine's functionality. RISKS DUE TO SUSPENDED LOADS: It is necessary to identify the area affected by suspended loads indicated in this manual, using horizontal signs.

  • Page 7: Description

    2 column electro-mechanical lift Mod. Z41/3S DESCRIPTION Two column lift equipped with two arm trolleys driven by trapezoidal screws. The movement between one screw and the other is transmitted by means of a chain. A metal cable has three functions: descent limit switch and safety device in case the main nut is completely worn or the chain breaks.

  • Page 8: Limitations Of Use

    2 column electro-mechanical lift Mod. Z41/3S LIMITATIONS OF USE The lift is designed and built to lift cars. Any use of the machine to lift other vehicles or objects of a different nature is to be considered improper use. Maximum and minimum dimensions of vehicles Length Height Width...

  • Page 9: Transportation

    2 column electro-mechanical lift Mod. Z41/3S TRANSPORTATION These lifts are shipped with nylon packing material fastened with sticky tape and strapped onto wooden pallets. The solidity of the machines and their shape ensure that they are transported and stored safely and without damage to the machine. The machine weighs about 680 Kg.

  • Page 10: Positioning

    2 column electro-mechanical lift Mod. Z41/3S POSITIONING For proper installation, following these instructions very carefully: 1) The lift must be installed on a well-levelled floor, with a minimum consistency of class R'bk 250 or above and a minimum thickness of 150 mm and made of electro-welded mesh on which there must be no expansion joints or cuts that interrupt the continuity of the reinforcement.

  • Page 11: Clearance Areas

    2 column electro-mechanical lift Mod. Z41/3S CLEARANCE AREAS The space required for correct use is indicated in Fig. 2. Within the clearance area around the machine, it is necessary to take the utmost care, both for people and for property, and there must be no obstacles, both with and without a load.

  • Page 12: Assembly Instructions Z41/3S

    2 column electro-mechanical lift Mod. Z41/3S ASSEMBLY INSTRUCTIONS Z41/3S After unpacking the various components, check that they are intact and that they feature no anomalies and then follow the instructions for the assembly of the components, using the illustrations as a reference. Fig.
  • Page 13 2 column electro-mechanical lift Mod. Z41/3S 1) Place the platform (1) and the feet (6) in the desired positions. 2) Remove the covers (15) from the columns (2-3). 3) Check the distance of the trolley from the base (A); if it is not the same, turn the pulley (B) manually until the distances are the same.
  • Page 14 2 column electro-mechanical lift Mod. Z41/3S 6) Secure the lift to the floor using 8 tie-rods M12x130 - 8.8 following these instructions (Fig.3A):  Drill a hole using a drill bit corresponding to the diameter of the tie-rod for at least 150 mm. ...
  • Page 15 2 column electro-mechanical lift Mod. Z41/3S Fig 3b 12) Install the protections to the four arms of the lift as shown in figure (3b) The manufacturer shall not be held responsible for any damage resulting from failure to comply with these instructions and the warranty will be void.

  • Page 16: Electrical Connection

    2 column electro-mechanical lift Mod. Z41/3S ELECTRICAL CONNECTION The standard machine is designed to work with a three-phase 380V/50HZ network voltage. If the network voltage present in the system is three-phase 220V/50Hz, a specific request must be made. Before connecting to the network, check the voltage on the machine plate. It is recommended not to connect the machine to the mains until it has been positioned and fully assembled.

  • Page 17: Control Unit

    2 column electro-mechanical lift Mod. Z41/3S CONTROL UNIT Fig. 7 - Control unit The control unit consists of: IG - 3-position selector switch with UP/STOP/DOWN. H1 - Light that indicates the presence of electrical voltage. Up button – Down button –...

  • Page 18: Problems/Causes/Solutions

    2 column electro-mechanical lift Mod. Z41/3S WARNING! Always work under the vehicle only after turning the main switch to the "0" position and after locking it. If assistance is required, contact an authorised centre and use original spare parts only. The spare parts list is attached to this instruction booklet.

  • Page 19: Noise

    2 column electro-mechanical lift Mod. Z41/3S MAINTENANCE The machine does not require particular maintenance operations. The technical solutions, the materials used and the protective paint have been designed to reduce maintenance work. However, it is recommended to perform a set of operations which, divided between Routine Maintenance and Extraordinary Maintenance, aim at ensuring the safety, reliability and efficiency of the machine over time.

  • Page 20: Extraordinary Maintenance (Every 3 Months)

    2 column electro-mechanical lift Mod. Z41/3S 4 - Nuts Check that the space between the teeth of the lead nut and the nut screw is not more than 1,5 mm . Perform this check with the feeler gauge (Ref. A - Fig.8) that you will find inside the electric control unit.

  • Page 21: Putting Aside

    2 column electro-mechanical lift Mod. Z41/3S NOISE Here are the measures taken in accordance with the requirements of Directive 89/392 Annex I par.1.7.4 and measured according to standards ISO 3746. These values are the maximum values detected in the atmosphere with the machine running normally: - SOUND PRESSURE LEVEL 61dB(A) at operator's place.

  • Page 22: Spare Parts

    2 column electro-mechanical lift Mod. Z41/3S SPARE PARTS TAB. 1 COLUMN –...
  • Page 23 2 column electro-mechanical lift Mod. Z41/3S DESCRIPTION FOOT PROTECTION COVER PLATE PLATE BRACKET SCREW SPACER SPACER COLUMN FOOT PROTECTION PINION SPRING SUPPORT SPACER WASHER SCREW SUPPORT BEARING SCREW GRUB SCREW WASHER WASHER SCREW SCREW SCREW SCREW WASHER SCREW GREASE NOZZLE...
  • Page 24 2 column electro-mechanical lift Mod. Z41/3S TAB.2 CONTROL COLUMN –...
  • Page 25 2 column electro-mechanical lift Mod. Z41/3S DESCRIPTION 33 SUPPORT PULLEY 34 MOTOR PULLEY 35 BEARING FOOT PROTECTION 36 MICRO 37 ELECTRICAL PANEL COVER PLATE 38 SPRING 39 BELT PLATE 40 WASHER PLATE 41 NUT BRACKET 42 SCREW 43 SCREW PLATE 44 NUT BRACKET 45 NUT...
  • Page 26 2 column electro-mechanical lift Mod. Z41/3S TAB.3 TROLLEY –...
  • Page 27 2 column electro-mechanical lift Mod. Z41/3S DESCRIPTION SUPPORT BRACKET CLAMP TIE ROD SWINGING LOCK ROLLER CONNECTION SPACER SPACER SPACER BUSHING SPRING SLEEVE DOOR STOP TROLLEY SPACER SAFETY NUT SHEAVE RUNNER STOP WHEEL RUNNER ROLLER WASHER SCREW SPRING SPRING SPRING WASHER WASHER WASHER SCREW...
  • Page 28 2 column electro-mechanical lift Mod. Z41/3S TAB.4 – 14 NUT DESCRIPTION 15 SEEGER 16 SEEGER 17 SEEGER BUFFER 18 SCREW BUSHING 19 SCREW LOCK 20 RUNNER 21 ARM SUPPORT 22 SCREW WASHER 23 NUT 24 SCREW PROTECTION CONNECTION 25 SCREW WASHER 26 PROTECTION RUNNER...
  • Page 29 2 column electro-mechanical lift Mod. Z41/3S TAB.5 PLATFORM – DESCRIPTION FOOT PLATFORM SHEAVE WASHER BUSHING SCREW WASHER SLIDE PLASTIC CHAIN...

  • Page 30: Wiring Diagram

    2 column electro-mechanical lift Mod. Z41/3S WIRING DIAGRAM...
  • Page 31 2 column electro-mechanical lift Mod. Z41/3S...
  • Page 32 2 column electro-mechanical lift Mod. Z41/3S LIST OF MATERIALS ACRONY DESCRIPTION FUNCTION MAIN SWITCH MAIN LINE SWITCH CONTACTOR MOTOR CONTACTOR PHASE SEQUENCE RELAY PHASE CONTROL CIRCUIT BREAKER MOTOR PROTECTION FUSES TRANSFORMER PRIMARY PROTECTION TRANSFORMER TRANSFORMER FUSE TRANSFORMER SECONDARY PROTECTION WARNING LIGHT MOTOR GEAR MUSHROOM-SHAPED BUTTON EMERGENCY...

  • Page 33: Warnings

    2 column electro-mechanical lift Mod. Z41/3S WARNINGS The following stickers have already been attached to the lift as indicated in the diagram below. Removing the stickers will void the warranty and the manufacturer shall not be held responsible for any damage resulting from the use of the lift. If one or more of the stickers attached to the machine are damaged, illegible or missing, request the positioning No.

  • Page 34: Ce Declaration Of Conformity (Fac-Simile)

    2 column electro-mechanical lift Mod. Z41/3S CE DECLARATION OF CONFORMITY Translation of the original instruction ZAVAGLI SANTI srl Via Malpasso 17 – Loc. Vacchereccia – Cavriglia (Ar) Italy WE DECLARE, UNDER OUR RESPONSIBILITY, THAT THE MACHINE CALLED: TWO COLUMN ELECTRO-MECHANICAL LIFT FOR VEHICLES Z41/3S Model SERIAL No.

  • Page 35: Periodical Check Report

    2 column electro-mechanical lift Mod. Z41/3S PERIODICAL CHECK REPORT The periodical checks must be carried out by qualified personnel specialised in performing such tasks and they must be recorded. Performing the checks allows to maintain the equipment perfectly efficient, to guarantee both optimal operation and the safety of the personnel using it.
  • Page 36 2 column electro-mechanical lift Mod. Z41/3S The periodical checks must be carried out by qualified personnel specialised in performing such tasks and they must be recorded. Performing the checks allows to maintain the equipment perfectly efficient, to guarantee both optimal operation and the safety of the personnel using it. The periodical checks must be carried out every 12 months starting from the first installation of the equipment, and it must also be carried out after long periods of inactivity or after repairs, without prejudice to the obligations regarding health and safety at the workplace in the country where the...
  • Page 37 The periodical checks must be carried out by qualified personnel specialised in performing such tasks and they must be recorded. Performing the checks allows to maintain the equipment perfectly efficient, to guarantee both optimal operation and the safety of the personnel using it. The periodical checks must be carried out every 12 months starting from the first installation of the equipment, and it must also be carried out after long periods of inactivity or after repairs, without prejudice to the obligations regarding health and safety at the workplace in the country where the...

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