Related Manuals for Fuji Electric ecoWAVE PHF FN0.75AL1M-4G5
Summary of Contents for Fuji Electric ecoWAVE PHF FN0.75AL1M-4G5
- Page 1 Fuji Electric Harmonic Mitigation Advance-line Passive Harmonic Filters Installation & User Manual Fuji Electric Asia Pacific Pte. Ltd. FN-AL-PHF-2023/0002...
- Page 2 No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without the prior written permission of Fuji Electric Co., Ltd. The information in this manual is subject to change without notice.
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Page 3: Product Highlights
Product Highlights Fuji Electric ecoWAVE Advance-Line passive harmonic filters (PHF) are configurable products which provide a tailored solution to each specific problem of current harmonics mitigation of 3-phase non-linear loads. The product type Advance-Line 50Hz (FNXXXAL1M-4G5) & Advance-Line 60Hz (FNXXXAL1M-4G6) are applicable for low voltage 50 Hz and 60 Hz systems and they are particularly suitable for AC and DC motor drives, battery chargers and other power electronics applications with 6-pulse front-end rectifiers. -
Page 4: Performance Guarantee
AC or DC motor drives and high power DC supplies. Filter suitability for a given application must be determined by the user on a case by case basis. Fuji Electric will not assume liability for any consequential downtimes or damages resulting from use or application of ecoWAVE filters outside of their specifications. -
Page 5: General Safety Notes And Installation Guidelines
Do not attempt to install, operate, maintain or inspect power quality filters until you have read through the safety notes and installation guidelines as well as installation manual and product specification. Do not use any Fuji Electric product until you have a full knowledge of the equipment, safety notes and installation guidelines. -
Page 6: Safety Notes And Regulations
NOTICE Filter suitability for a given application must ultimately be determined by the user (the party that is putting the filter into operation) on a case by basis. Fuji Electric will not assume liability NOTICE for any consequential downtimes or damages resulting from use of the filters outside their specifications. -
Page 7: Table Of Contents
ecoWAVE Advance-Line Passive Harmonic Filter Content Product Versions ..........page A Introduction - Product highlights... -
Page 8: Model Selection
FN18.5EL1M-4G6 : Filter for 60 Hz, 440–480 V AC grid, motor inverter power rating 18.5kW, IP20 (Refer to ecoWAVE Econ-Line series User and Installation Manual.) In case you have difficulties to decide for the right filter, please contact your local Fuji Electric or representative for support. -
Page 9: Additional Electrical Specifications
20,000 14.5 Remark: Do not use ecoWAVE PHF in altitudes above 4000m without consulting Fuji Electric first. Cooling requirement Inlet air flow requirements for each frame size are listed in Table 2. Please notice that the filters with frame size A, B and C do not require air cooling. - Page 10 Specifications - 50 Hz Advance-Line Passive Harmonic Filters 50 Hz System Mounting type Wall mounting Degree of protection IP 20 Power range for Nominal operating voltage Three-phase: 380...415 V 50 Hz line Voltage tolerance range Three-phase: 342...457 V supply Operating frequency 50 Hz ±1 Hz Nominal motor drive input power rating 0.75...250kW...
- Page 11 Technical data - 50 Hz Filter Selection - 50 Hz Type Technical Data 50Hz IP20 enclosure Nominal Motor drive Rated filter Typical Rated Filter applied motor Terminal Frame input current input current Losses Voltage [kW] [Arms]*** [Arms] [W]**** 0.75 FN0.75AL1M-4G5 * 1.63 FN1.5AL1M-4G5 * 3.26...
- Page 12 50 Hz IP00 Skid Type (engineering filters) 250 kW Skid S10 Frame 315 kW Skid S10 Frame 355 kW Skid S12 Frame 400 kW Skid L10 Frame 500 kW Skid L12 Frame NOTE: Consult your local Fuji Electric for these engineering filters.
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Page 13: 50 Hz Frame Size
Dimensions Dimensions Outline Drawing 50 Hz & 60 Hz IP20 Enclosure Outline Drawing Frame sizes A, B, C & D Frame sizes E-H Frame size J... -
Page 14: 50 Hz Dimensions Data
Dimensions - 50 Hz 50 Hz Dimensions Data 50Hz IP20 enclosure Nominal Front Outside dimensions (mm) Mounting Drill (mm) Rated Filter applied motor Frame Cover Voltage [kW] 0.75 FN0.75AL1M-4G5 * FN1.5AL1M-4G5 * FN2.2AL1M-4G5 * FN3.7AL1M-4G5 * FN5.5AL1M-4G5 * FN7.5AL1M-4G5 * FN11AL1M-4G5 FN15AL1M-4G5 18.5... - Page 15 Specifications - 60 Hz Advance-Line Passive Harmonic Filters 60 Hz System Mounting type Wall mounting Degree of protection IP 20 Power range for Nominal operating voltage Three-phase: 440...480 V 60 Hz line Three-phase: 396...528 V Voltage tolerance range supply Operating frequency 60 Hz ±1 Hz Nominal motor drive input power rating 0.75...220kW / 1.5...300 HP...
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Page 16: 60 Hz Technical Data
Technical data - 60 Hz Filter Selection - 60Hz Technical Data 60Hz IP20 enclosure Nominal Motor drive Rated filter Typical Rated Filter applied motor Terminal Frame input current input current Losses Voltage [kW/HP] [Arms]*** [Arms] [W]**** 0.75/1.5 FN0.75AL1M-4G6 * 1.37 2.76 1.5/2 FN1.5AL1M-4G6 *... - Page 17 60 Hz IP00 Skid Type (engineering filters) 250 kW Skid S10 Frame 315 kW Skid S10 Frame 355 kW Skid S12 Frame 400 kW Skid L10 Frame 450 kW Skid L12 Frame NOTE: Consult your local Fuji Electric for these engineering filters.
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Page 18: 60 Hz Frame Size
Dimensions Outline Drawing 50 Hz & 60 Hz IP20 Enclosure Outline Drawing Frame sizes A, B, C & D Frame sizes E-H Frame size J... - Page 19 Dimensions - 60 Hz 60 Hz Dimensions 60Hz IP20 enclosure Nominal Outside dimensions (mm) Mounting Drill (mm) Front Rated Frame Filter applied motor Cover Voltage Size [kW] 0.75 FN0.75AL1M-4G6 * FN1.5AL1M-4G6 * FN2.2AL1M-4G6 * FN3.7AL1M-4G6 * FN5.5AL1M-4G6* FN7.5AL1M-4G6 * FN11AL1M-4G6 FN15AL1M-4G6 18.5 FN18.5AL1M-4G6...
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Page 20: Terminals
Terminals Terminal Data 50Hz/60Hz IP20 Power Terminals Power Terminal Earth Terminal (PE) Signal Terminal Screw Screw Max Width** Screw Screw Screw Flex Wire Frame Screw Torque Value Torque Value Torque Value Cable lug Thread Thread Size* Thread [Nm] [Nm] [Nm] [mm] 14 - 22 0.4 - 2.5... - Page 21 Terminals Please refer to the following examples: Example 1: Power line rating: 400 V, 50 Hz (FN15AL1M-4G5) Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, B6-diode rectifier without DC-link choke Planned rectifier/drive input real power: 15 kW (100% of drive rating) Example 2: Power line rating: 480 V, 60 Hz (FN15AL1M-4G6) Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, diode rectifier...
- Page 22 Performance Data Techincal Data - Filter performance ecoWAVE Advane-Line PHF achieve 5% THID with 6-pulse diode rectifiers under the following condition. Filter is applied to rated voltage and power THVD <2%, line voltage unbalance <1% RC damper module is required to be included in the filter if there is EMI filter present in the drive. Typical expected EMI filter capacitance (phase to star point) are shown in Table 3 &...
- Page 23 Performance Data THID vs. load (diode rectifier front-ends) Power factor vs. load (diode rectifier front-ends) Drive dc-link voltage vs. load (diode rectifier front-ends, with 50Hz series)
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Page 24: Wiring Diagram
L3’ no load or low load. In case of utilising TDJ module with Fuji Electric inverter, ensure to prgramme a minimum 3 seconds delay to RUN for inverter to minimize hush start on filter’s trap capacitor. - Page 25 Wiring Diagram Techincal Data Wiring Diagram - IP00 Skid Type Power Supply Module 24VDC RC Module Line Choke Line Choke NC 180 °C + NC 180 °C - TS’ TDJ Module D1’ D2’ D3’ Trap Capacitor Filter L1 / L2 / L3 Line (supply) terminals Load (output)
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Page 26: Structure Design
Structure Design Techincal Data - Structure Design The base module of 50Hz / 60Hz filter series contains line choke, load choke, trap choke and trap capacitor, which helps reduce THID to 5% for motor drives without DC-link choke present. There are five modules within the filter; Fan and aux. - Page 27 Structure Design Figure 3 Design of IP 20 version ecoWAVE filter with frame size J Parameters of IP 20 enclosure finger guard are shown in Table 5. Table 5 Parameters of finger guard of IP 20 enclosure Finger guard cross-section width Frame size Material /diameter...
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Page 28: Application
Application Application example ecoWAVE Advance-Line PHF are designed to mitigate harmonic current of non-linear loads, in particular of three-phase diode-type rectifiers. Contrary to “bus-applied or PCC” filters, which are being installed e.g. at the main feeder, they are specifically designed to be used with either an individual non-linear load, or with a group of non-linear loads. -
Page 29: Installation
Keep the shipping container for future transportation of the filter. In the case of damage, please file a claim with the freight forwarder involved immediately and contact your local Fuji Electric partner for support. Under no circumstances install and energize a filter with visible transportation damage. - Page 30 T = Drill diameter 1115 1348 All dimensions in mm; 1 inch = 25.4mm 2) Screw selection: Fuji Electric recommends zinc coated hex ribbed flange steel bolts. Respect filters weight for appropriate choice of screws! Head diameters must not exceed these dimensions: M6: d ≤14.2mm, M10: d ≤21.2mm...
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Page 31: Step 3: Wiring
Installation Step 3: Wiring 1. Verify safe disconnection of all line side power. Consult your local safety instructions. 2. Carefully connect protective earth (PE) wire to adequate earth potential close to ecoWAVE filter. Use a wire diameter of equal or bigger size as foreseen for line/load side power cables –... - Page 32 Maintenance Finger guard manual is available on your request per Fuji Electric contact. 5. Use wired trap circuit or install external capacitive current control. When interconnected via an external capacitor contactor (not supplied by Fuji Electric) they allow for load dependent disconnection of the trap circuit, if needed.
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Page 33: Fuse
IP 20 enclosure cable wiring please refer to the remarks for the load side cable wiring. Note: For IP 20 filter versions the IP 20 finger guard must be installed in order to achieve IP 20 protection. When the finger guard is not installed, Fuji Electric do not guarantee IP 20 protection. 9. Fuses ecoWAVE PHF need external over-current protection for compliance with UL/cUL standard. - Page 34 Installation Table 7 Requested fuse current rating for UL class J and for IEC class gG Nominal Fuse Fuse Nominal Fuse 50Hz Filter 60Hz Filter applied motor class J class gG applied motor class J [kW] [kW] 0.75 FN0.75AL1M-4G5 * 0.75 FN0.75AL1M-4G6 * FN1.5AL1M-4G5 *...
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Page 35: Maintenance
Maintenance Maintenance Details ecoWAVE PHF described in this manual are equipped with long life components that ensure a satisfactory function for many years under normal operating conditions. Any operation under extreme conditions such as over-temperatures, overvoltage situations, polluted environments etc. reduces the life expectancy. Following maintenance recommendation will help maximizing filter lifetime. Warnings: High voltage potentials are involved in the operation of this product. -
Page 36: Power Capacitors
Therefore, Fuji Electric recommends to check and tighten all electrical connections on the occasion of a regular scheduled maintenance of the entire device that incorporates the filter. Check of internal connections within the filters is not needed or should be conducted by a Fuji Electric service representative. -
Page 37: Trap Circuit Disconnect (Tdj Module)
ISO 9001:2000 factories. Due to this reason no major issues need to be expected if the filter is installed, operated, and maintained as described in this document. In the unlikely event of a problem, please contact your local Fuji Electric or partner for assistance. -
Page 38: Troubleshooting
11. Troubleshooting Fuji Electric ecoWAVE harmonic filters are high quality products and have undergone rigorous testing and qualification procedures. Every unit runs through suitable tests in our ISO 9001:2000 factories. Due to this reason no major issues need to be expected if the filter is installed, operated, and maintained as described in this document. - Page 39 Please feel free to send your comments regarding any errors or omissions you may have found, or any\ suggestions you may have for generally improving the manual. In no event will Fuji Electric be liable for any direct or indirect damages resulting from the application of the information in this manual. Fuji Electric does not guarantee the availability of all published products.
- Page 40 Information in this catalog are subject to changes without prior notice. Fuji Electric can accept no responsibility for possible errors in catalog, brochures and other printed material. Fuji Electric is a trademark and property of Fuji Electric Co., Ltd. its subsidiaries and affiliated companies. FN-AL-PHF-2023/0002...
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