Related Manuals for Fuji Electric ecoWAVE Econ-Line PHF Series
Summary of Contents for Fuji Electric ecoWAVE Econ-Line PHF Series
- Page 1 Fuji Electric Harmonic Mitigation Econ-line Passive Harmonic Filters Installation & User Manual Fuji Electric Asia Pacific Pte. Ltd. EL1M-PHF-MNL/V1.1...
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Page 2: Product Versions
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without the prior written permission of Fuji Electric Co., Ltd. The information in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. -
Page 3: Table Of Contents
Table of Contents ecoWAVE Econ-Line Passive Harmonic Filter Product Versions.............. Introduction 4 - 6 Safety information............... About this manual............... Model Selection Explanation of product code..........Specifications Additional electrical specifications........General electrical specifications (50 Hz filters)....50 Hz Type technical data..........50 Hz Type mechanical frame size........ -
Page 4: Safety Information
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Fuji Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. - Page 5 Lock all power switches in the open position. Wait 15 minutes to allow the DC bus capacitors to discharge. If the AC bus capacitors do not discharge properly, contact your local Fuji Electric representative. Do not repair or operate the product.
- Page 6 ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury. Contact your local Fuji Electric sales office if you detect any damage whatsoever. NOTICE DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE Before switching on and configuring the product, verify that it is approved for the mains voltage Failure to follow these instructions can result in equipment damage.
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Page 7: About This Manual
Step Action Go to the Fuji Electric home page www.fujielectric.com . In the Search box type the reference of a product or the name of a product range or look under Inverter product category for ecoWAVE Passive Harmonic Filter series. -
Page 8: Model Selection
Econ-Line PHF FN22EL1M-4G6 : Filter for 60 Hz, 380...480 V AC grid, motor inverter power rating 22kW, IP20 In case you have difficulties to decide for the right filter, please contact your local Fuji Electric or representative for support. -
Page 9: Additional Electrical Specifications
Operation between 1000m and 4000m (3300ft and 13123ft) requires a derating according to the table 1 below: Table 1 - Altitude correction factors Note: Do not use ecoWAVE Econ-Line PHF in altitudes above 4000m without consulting Fuji Electric first. ecoWAVE Econ-Line PHF have been designed and certified acc. UL508, resp. UL508C, so there is no... -
Page 10: General Electrical Specifications (50 Hz Filters)
Specifications 50Hz model 50 Hz System Item 3x 380 to 415 VAC ± 10% Nominal operating voltage Operating frequency 50 Hz ± 1 Hz Nominal motor drive input power rating 50 Hz, 3.7 to 160kW Total harmonic current distortion THiD ≤... -
Page 11: 50 Hz Type Technical Data
Specifications 50 Hz Type Technical data 3-Phase, 380...415VAC, 50 Hz Nominal Motor drive Typical Terminal Rated Filter applied motor Frame input current Losses Voltage [kW] [Arms]** [W]*** 0.75 FN3.7EL1M-4G5 * FN5.5EL1M-4G5 * FN7.5EL1M-4G5 * FN11EL1M-4G5 FN15EL1M-4G5 50Hz 18.5 FN18.5EL1M-4G5 3-Phase FN22EL1M-4G5 380-415V FN30EL1M-4G5... -
Page 12: General Electrical Specifications (60 Hz Filters)
Specifications 60Hz model 60 Hz System Item Nominal operating voltage 3x 380 to 480 VAC ± 10% Operating frequency 60 Hz ± 1 Hz Nominal motor drive input power rating 60 Hz, 3.7 to 160kW Total harmonic current distortion THiD ≤... -
Page 13: 60 Hz Type Techincal Data
Specifications 60 Hz Type Technical data 3-Phase, 380...480VAC, 60 Hz Nominal Motor drive Typical Terminal Rated Filter applied motor input current Losses Frame Voltage [kW] [HP] [Arms]*** [W]**** 0.75 FN3.7EL1M-4G6 * FN5.5EL1M-4G6 * FN7.5EL1M-4G6 * FN11EL1M-4G6 FN15EL1M-4G6 50Hz 18.5 FN18.5EL1M-4G6 3-Phase FN22EL1M-4G6 380-480V... -
Page 14: 50 Hz / 60 Hz Outline Drawing
Filter Overview Frame Sizes The ecoWAVE Econ-Line PHF includes 6 frame sizes for IP20 products. Frame design for A, B, C & D Frame design for E FN75EL1M-4G5 ~ FN110EL1M-4G5 FN3.7EL1M-4G5 ~ FN55EL1M-4G5 FN75EL1M-4G6 ~ FN110EL1M-4G6 FN3.7AL1M-4G6 ~ FN55AL1M-4G6 Frame design for F FN132EL1M-4G5 ~ FN160AL1M-4G5 FN132EL1M-4G6 ~ FN160AL1M-4G6... -
Page 15: 50 Hz Dimensions Data
Specifications 50 Hz Type Dimensions 3-phase, 380...415V, 50 Hz Model Number Nominal Outside dimensions Mounting Drill Frame (mm) (mm) Size Power 0.75 FN3.7EL1M-4G5* FN5.5EL1M-4G5* FN7.5EL1M-4G5* FN11EL1M-4G5 FN15EL1M-4G5 FN18.5EL1M-4G5 18.5 FN22EL1M-4G5 FN30EL1M-4G5 FN37EL1M-4G5 FN45EL1M-4G5 FN55EL1M-4G5 FN75EL1M-4G5 FN90EL1M-4G5 FN110EL1M-4G5 FN132EL1M-4G5 FN160EL1M-4G5 Filter rating which does not require forced cooling or fan module. Filter rating which does not require RC damping module for rectifiers with EMI filter. -
Page 16: 60 Hz Dimensions Data
Specifications 60 Hz Type Dimensions 3-phase, 380...480V, 60 Hz Model Number Nominal**** Outside dimensions Mounting Drill Frame (mm) (mm) Size Power 0.75 FN3.7EL1M-4G6* FN5.5EL1M-4G6* FN7.5EL1M-4G6* FN11EL1M-4G6 FN15EL1M-4G6 18.5 FN18.5EL1M-4G6 FN22EL1M-4G6 FN30EL1M-4G6 FN37EL1M-4G6 FN45EL1M-4G6 FN55EL1M-4G6 FN75EL1M-4G6 FN90EL1M-4G6 FN110EL1M-4G6 FN132EL1M-4G6 FN160EL1M-4G6 Filter rating which does not require forced cooling or fan module. Filter rating which does not require RC damping module for rectifiers with EMI filter. -
Page 17: Terminals
Terminals Terminal Data 50 Hz / 60 Hz IP20 Power Terminals Power Terminal Earth Terminal (PE) Signal Terminal Screw Screw Recommended Screw Screw Screw Solid Wire Flex Wire Torque Value Torque Value Type Torque Frame Thread mm² mm² Thread Thread [Nm] [Nm] Wire... - Page 18 Terminals Please refer to the following examples: Example 1: Power line rating: 415 V, 50 Hz (FN15EL1M-4G5) Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, B6-diode rectifier with DC-link choke Planned rectifier/drive input real power: 15 kW (100% of drive rating) Example 2: Power line rating: 480 V, 60 Hz (FN15EL1M-4G6) Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, diode rectifier...
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Page 19: Performance Data
Performance Data ecoWAVE Econ-Line PHF achieve % THID with 6-pulse diode rectifiers under the following condition. Filter is applied to rated voltage and power THVD <2%, line voltage unbalance <1% The values of EMI-filter components present in the same non-linear load (e.g. motor drive) can influence the mitigation performance of passive harmonic filters. - Page 20 Performance Data Note: in SCR rectifier applications, filter characteristics greatly depend upon the firing angle of the thyristors. Performance characteristics ecoWAVE Econ-Line 50 Hz / 60 Hz THID vs. load (diode rectifier front-ends) Note: shown above is the typical performance characteristic of ecoWAVE Econ-Line series in balanced diode rectifier front-end.
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Page 21: Wiring Diagram
The typical electrical schematic shows ecoWAVE filter connected directly to an AC drive’s appplication. The ecoWAVE filter can be appiled in electrical system level (electrical main supply board) to achieve result if load factor is well calculated. (consult your local Fuji Electric for more solutions) Wiring Diagram - IP20 Enclosure Type D3’... - Page 22 Wiring Outline Diagram TDJ Module (Trap Disconnect Jumper) LINE terminals LOAD terminals Fans Function diagram - IP20 Type TDJ Module D1’ (Trap Disconnect Jumper) Trap capacitor D2’ D3’ Introduce an optional isolation contactor to disconnect trap capacitor and eliminate power leading factor during low load or no load operation.
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Page 23: Structure Design
Structure Design Module The base module of 50Hz / 60Hz filter series contains line choke, trap choke and trap capacitor, which helps reduce THDi to 10%. Heat Sink Front Cover Terminals PE Terminals Over temperture contact Ventilation Fan Note: illustration above is different from actual due to terminal upgraded. Latest model come with TDJ Module (Trap Disconnect Jumper). - Page 24 Application (continued) Cover Terminal Ventilation fan Air Flow Figure 3. Design of ecoWAVE Econ-Line filter with frame size B. Note: illustration above is different from actual due to terminal upgraded. Latest model come with TDJ Module (Trap Disconnect Jumper). (refer to page 22 & 36 on TDJ Module)
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Page 25: Application
Application Example ecoWAVE Econ-Line PHF are designed to mitigate harmonic current of non-linear loads, in particular of three-phase diode-type rectifiers. Contrary to “bus-applied or PCC” filters, which are being installed e.g. at the main feeder, they are specifically designed to be used with either an individual non-linear load, or with a group of non-linear loads. One advantage of load-applied filtering is the fact that the upstream power (relative to the harmonic filter) is clean, i.e. -
Page 26: Installation
Installation Example Please follow the simple steps below to ensure a safe and reliable filter function for many years. Please do also always follow the general safety and installation guidelines provided within this document as well as relevant local, national or international standards that are applicable. Please note that the following installation steps are applicable for the IP 20 enclosure. - Page 27 All dimensions in mm; 1 inch = 25.4mm T = Drill diameter 2) Screw selection: Fuji Electric recommends zinc coated hex ribbed flange steel bolts. Respect filters weight for appropriate choice of screws! Head diameters must not exceed these dimensions: M6: d ≤14.2mm, M10: d ≤21.2mm...
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Page 28: Step 3: Wiring
Installation Step 3: Wiring 1. Verify safe disconnection of all line side power. Consult your local safety instructions. DANGER ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Verify safe disconnection of all line side power. Failure to follow these instructions will result in death or serious injury. 2. - Page 29 In case the cables on the power terminals are installed without cable lug, it is recommended to follow the maintenance manual closely. For maintenance information, consult our local Fuji Electric. Failure to follow these instructions can result in equipment damage.
- Page 30 Note: The IP 20 finger guard for frame E and F must be installed with cable lug insulation sleeve in order to achieve IP 20 protection. When the finger guard and cable lug insulation sleeve is not installed, Fuji Electric do not guarantee IP 20 protection.
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Page 31: Fuse
Installation Fuse Table 7 Requested fuse current rating for UL class J and for IEC class gG Nominal Fuse Fuse Nominal Fuse 50Hz Filter applied motor class J 60Hz Filter class gG applied motor class J [kW] [kW] 0.75 0.75 FN3.7EL1M-4G5 FN3.7EL1M-4G6 FN5.5EL1M-4G5... -
Page 32: Maintenance
Maintenance Detail ecoWAVE PHF described in this manual are equipped with long life components that ensure a satisfactory function for many years under normal operating conditions. Any operation under extreme conditions such as over-temperatures, overvoltage situations, polluted environments etc. reduces the life expectancy. Following maintenance recommendation will help maximizing filter lifetime. -
Page 33: Power Capacitors
Therefore, Fuji Electric recommends to check and tighten all electrical connections on the occasion of a regular scheduled maintenance of the entire device that incorporates the filter. Check of internal connections within the filters is not needed or should be conducted by a Fuji Electric service representative... -
Page 34: Trap Circuit Disconnect
ISO 9001:2000 factories. Due to this reason no major issues need to be expected if the filter is installed, operated, and maintained as described in this document. In the unlikely event of a problem, please contact your local Fuji Electric or partner for assistance. For Inverter Application Introduce an optional isolation contactor to disconnect trap capacitor and eliminate power leading factor when inverter is not operating (stand-by mode). -
Page 35: 50 Hz Trap Circuit Recommended Contactor
(not operating) mode to prevent the leading power factor occurred and achieve a better system power quality. The recommended Fuji Electric contactor selection shown in the table below. -
Page 36: 60 Hz Trap Circuit Recommended Contactor
(not operating) mode to prevent the leading power factor occurred and achieve a better system power quality. The recommended Fuji Electric contactor selection shown in the table below. -
Page 37: Troubleshooting
Every unit runs through suitable tests in our ISO 9001:2000 factories. Due to this reason no major issues need to be expected if the filter is installed, operated, and maintained as described in this document. In the unlikely event of a problem, please contact your local Fuji Electric or partner for assistance. -
Page 38: Publications Disclaimer
Passive Harmonic Filter series. Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual. In no event will Fuji Electric be liable for any direct or indirect damages resulting from the application of the information in this manual. - Page 39 Note...
- Page 40 Information in this catalog are subject to changes without prior notice. Fuji Electric can accept no responsibility for possible errors in catalog, brochures and other printed material. Fuji Electric is a trademark and property of Fuji Electric Co., Ltd. its subsidiaries and affiliated companies. EL1M-PHF-CTL/V2...
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