Related Manuals for Fuji Electric ecoWAVE PHF FN0.75AL1M-4G5
Summary of Contents for Fuji Electric ecoWAVE PHF FN0.75AL1M-4G5
- Page 1 Fuji Electric Harmonic Mitigation Advance-line Passive Harmonic Filters Installation & User Manual Fuji Electric Asia Pacific Pte. Ltd. AL1M-PHF-MNL/V2...
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Page 2: Product Versions
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without the prior written permission of Fuji Electric Co., Ltd. The information in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. -
Page 3: Table Of Contents
Table of Contents ecoWAVE Advance-Line Passive Harmonic Filter Product Versions.............. Introduction 4 - 6 Safety information............... About this manual............... Model Selection Explanation of product code..........Specifications Additional electrical specifications........General electrical specifications (50 Hz filters)....50 Hz Type technical data..........50 Hz Type mechanical frame size......... -
Page 4: Safety Information
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Fuji Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. - Page 5 Lock all power switches in the open position. Wait 15 minutes to allow the DC bus capacitors to discharge. If the AC bus capacitors do not discharge properly, contact your local Fuji Electric representative. Do not repair or operate the product.
- Page 6 ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury. Contact your local Fuji Electric sales office if you detect any damage whatsoever. NOTICE DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE Before switching on and configuring the product, verify that it is approved for the mains voltage Failure to follow these instructions can result in equipment damage.
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Page 7: About This Manual
Step Action Go to the Fuji Electric home page www.fujielectric.com . In the Search box type the reference of a product or the name of a product range or look under Inverter product category for ecoWAVE Passive Harmonic Filter series. -
Page 8: Model Selection
Advance-Line PHF FN22AL1M-4G6 : Filter for 60 Hz, 440–480 V AC grid, motor inverter power rating 22kW, IP20 In case you have difficulties to decide for the right filter, please contact your local Fuji Electric or representative for support. -
Page 9: Additional Electrical Specifications
26.5 3.02 15,000 12.0 6.67 20,000 14.5 Remark: Do not use ecoWAVE PHF in altitudes above 4000m without consulting Fuji Electric first. Cooling requirement Table 2 - Inlet air flow required for cooling Minimum Frame Air Volume* Size [ m³ / h ] A, B, C * External air flow required filter configurations without embedded ventilation. -
Page 10: General Electrical Specifications (50 Hz Filters)
Technical Specifications 50 Hz Type 50 Hz System Item Nominal operating voltage 3 x 380 VAC to 415 VAC ± 10% Operating frequency 50 Hz ± 1 Hz Nominal motor drive input power rating 50 Hz, 0.75 to 250kW Total harmonic current distortion THDi ≤... -
Page 11: 50 Hz Type Technical Data
Altivar Process Specifications 50 Hz Type Technical data 3-Phase, 380...415VAC, 50 Hz Nominal Motor drive Rated filter Typical Rated Filter applied motor Terminal Frame input current input current Losses Voltage [kW] [Arms]*** [Arms] [W]**** 0.75 FN0.75AL1M-4G5 * 1.63 FN1.5AL1M-4G5 * 3.26 FN2.2AL1M-4G5 * 3.26... -
Page 12: General Electrical Specifications (60 Hz Filters)
Specifications 60Hz Type 60 Hz System Item Nominal operating voltage 3 x 440 VAC to 480 VAC ± 10% Operating frequency 60 Hz ± 1 Hz Nominal motor drive input power rating 60 Hz, 0.75 to 220kW Total harmonic current distortion THDi ≤... -
Page 13: 60 Hz Type Techincal Data
Specifications 60 Hz Type Technical data 3-Phase, 440...480VAC, 60 Hz Nominal Motor drive Rated filter Typical Rated applied motor Filter Terminal Frame input current input current Losses Voltage [Arms]*** [Arms] [W]**** [kW] [HP] 0.75 FN0.75AL1M-4G6 * 1.37 FN1.5AL1M-4G6 * 2.76 FN2.2AL1M-4G6 * 2.76 FN3.7AL1M-4G6 *... -
Page 14: 50 Hz / 60 Hz Outline Drawing
Filter Overview Frame Sizes for IP20 The ecoWAVE Advance-Line PHF includes 8 frame sizes for IP20 products. Frame design for A, B, C & D Frame design for E, F, G & H FN22AL1M-4G5 ... FN200AL1M-4G5 FN0.75AL1M-4G5 ... FN18.5AL1M-4G5 FN30AL1M-4G6 ... FN220AL1M-4G6 FN0.75AL1M-4G6 ... -
Page 15: 50 Hz Type Dimensions Data
Specifications 50 Hz Type Dimensions 50 Hz, 3-phase, 380-415V Model Number Nominal Outside dimensions Mounting Drill Front Frame (mm) (mm) Cover Power FN0.75AL1M-4G5* 0.75 FN1.5AL1M-4G5* FN2.2AL1M-4G5* FN3.7AL1M-4G5 FN5.5AL1M-4G5 FN7.5AL1M-4G5 FN11AL1M-4G5 FN15AL1M-4G5 FN18.5AL1M-4G5 18.5 FN22AL1M-4G5 FN30AL1M-4G5 FN37AL1M-4G5 FN45AL1M-4G5 FN55AL1M-4G5 FN75AL1M-4G5 FN90AL1M-4G5 FN110AL1M-4G5 FN132AL1M-4G5** 1150... -
Page 16: 60 Hz Type Dimensions Data
Specifications 60 Hz Type Dimensions 60 Hz, 3-phase, 440-480V Model Number Nominal *** Outside dimensions Mounting Drill Front Frame (mm) (mm) Cover Power FN0.75AL1M-4G6* 0.75 FN1.5AL1M-4G6* FN2.2AL1M-4G6* FN3.7AL1M-4G6 FN5.5AL1M-4G6 FN7.5AL1M-4G6 FN11AL1M-4G6 FN15AL1M-4G6 FN18.5AL1M-4G6 18.5 FN22AL1M-4G6 FN30AL1M-4G6 FN37AL1M-4G6 FN45AL1M-4G6 FN55AL1M-4G6 FN75AL1M-4G6 FN90AL1M-4G6 FN110AL1M-4G6 FN132AL1M-4G6**... -
Page 17: Terminals
Terminals Terminal Data 50Hz/60Hz IP20 Power Terminals Power Terminal Earth Terminal (PE) Signal Terminal Screw Screw Screw Max Width** Frame Screw Flex Wire Screw Screw Torque Value Torque Value Torque Value Cable lug Size* Thread Thread Thread [Nm] [Nm] [Nm] [mm] 14 - 22 0.4 - 2.5... - Page 18 Terminals Please refer to the following examples: Example 1: Power line rating: 400 V, 50 Hz (FN15AL1M-4G5) Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, B6-diode rectifier without DC-link choke Planned rectifier/drive input real power: 15 kW (100% of drive rating) Example 2: Power line rating: 480 V, 60 Hz (FN15AL1M-4G6) Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, diode rectifier...
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Page 19: Performance Data
Performance Data ecoWAVE Advane-Line PHF achieve 5% THDi with 6-pulse diode rectifiers under the following condition. Filter is applied to rated voltage and power THDv <2%, line voltage unbalance <1% RC damper module is required to be included in the filter if there is EMI filter present in the drive. Typical expected EMI filter capacitance (phase to star point) are shown in Table 3 &... - Page 20 Performance Data Above charts show ecoWAVE Advance-Line PHF performance (THID, power factor and Udc) under different load conditions. THID vs. load (diode rectifier front-ends) Power factor vs. load (diode rectifier front-ends) Drive dc-link voltage vs. load (diode rectifier front-ends, with 50Hz series)
- Page 21 The typical electrical schematic shows ecoWAVE filter connected directly to an inverters appplication. The ecoWAVE filter can be appiled in electrical system level (electrical main supply board) to achieve result if load factor is well calculated. (consult your local Fuji Electric for more solutions) Wiring Diagram - IP20 Enclosure Type TDJ Module D3’...
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Page 22: Wiring Diagram
Wiring Wiring Diagram Power Supply Module 24VDC RC Module Line Choke Line Choke NC 180 °C + NC 180 °C - TS’ TDJ Module D1’ D2’ D3’ Trap Capacitor Functions Parts Terminal LINE Choke L1 / L2 / L3 Incoming supply terminal LOAD Choke L1’... -
Page 23: Structure Design
Structure Design Module The base module of 50Hz / 60Hz filter series contains line choke, load choke, trap choke and trap capacitor, which helps reduce THID to 5% for motor drives without DC-link choke present. There are five modules within the filter; Fan and aux. - Page 24 (continued) Figure 3 Design of IP 20 version ecosine evo filter with frame size J Parameters of IP 20 enclosure finger guard are shown in Table 5. Table 5 Parameters of finger guard of IP 20 enclosure Finger guard cross-section width Frame size Material /diameter...
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Page 25: Application
Application Example ecoWAVE Advance-Line PHF are designed to mitigate harmonic current of non-linear loads, in particular of three- phase diode-type rectifiers. Contrary to “bus-applied or PCC” filters, which are being installed e.g. at the main feeder, they are specifically designed to be used with either an individual non-linear load, or with a group of non-linear loads. One advantage of load-applied filtering is the fact that the upstream power (relative to the harmonic filter) is clean, i.e. -
Page 26: Installation
Installation Example Please follow the simple steps below to ensure a safe and reliable filter function for many years. Please do also always follow the general safety and installation guidelines provided within this document as well as relevant local, national or international standards that are applicable. Please note that the following installation steps are applicable for the IP 20 enclosure. - Page 27 T = Drill diameter All dimensions in mm; 1 inch = 25.4mm 2) Screw selection: Fuji Electric recommends zinc coated hex ribbed flange steel bolts. Respect filters weight for appropriate choice of screws! Head diameters must not exceed these dimensions: M6: d ≤14.2mm, M10: d ≤21.2mm...
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Page 28: Step 3: Wiring
Installation Step 3: Wiring 1. Verify safe disconnection of all line side power. Consult your local safety instructions. DANGER ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Verify safe disconnection of all line side power. Failure to follow these instructions will result in death or serious injury. 2. - Page 29 In case the cables on the power terminals are installed without cable lug, it is recommended to follow the maintenance manual closely. For maintenance information, consult our local Fuji Electric. Failure to follow these instructions can result in equipment damage.
- Page 30 IP 20 enclosure cable wiring please refer to the remarks for the load side cable wiring. Note: For IP 20 filter versions the IP 20 finger guard must be installed in order to achieve IP 20 protection. When the finger guard is not installed, Fuji Electric do not guarantee IP 20 protection. 9. Fuses ecoWAVE PHF need external over-current protection for compliance with UL/cUL standard.
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Page 31: Fuse
Installation Fuse Table 7 Requested fuse current rating for UL class J and for IEC class gG Nominal Fuse Fuse Nominal Fuse 50Hz Filter applied motor class J 60Hz Filter class gG applied motor class J [kW] [kW] 0.75 FN0.75AL1M-4G5 * 0.75 FN0.75AL1M-4G6 * FN1.5AL1M-4G5 *... -
Page 32: Maintenance
Maintenance Detail ecoWAVE PHF described in this manual are equipped with long life components that ensure a satisfactory function for many years under normal operating conditions. Any operation under extreme conditions such as over- temperatures, overvoltage situations, polluted environments etc. reduces the life expectancy. Following maintenance recommendation will help maximizing filter lifetime. -
Page 33: Power Capacitors
Therefore, Fuji Electric recommends to check and tighten all electrical connections on the occasion of a regular scheduled maintenance of the entire device that incorporates the filter. Check of internal connections within the filters is not needed or should be conducted by a Fuji Electric service representative... -
Page 34: Trap Circuit Disconnect
ISO 9001:2000 factories. Due to this reason no major issues need to be expected if the filter is installed, operated, and maintained as described in this document. In the unlikely event of a problem, please contact your local Fuji Electric or partner for assistance. For Inverter Application Introduce an optional isolation contactor to disconnect trap capacitor and eliminate power leading factor when inverter is not operating (stand-by mode). -
Page 35: 50 Hz Trap Circuit Recommended Contactor
(continued) Fuji Electric recommends to engage and disengage the trap circuit disconnect using mangetic contactor. The contactor will disconnect the filter’s capacitor when the application’s equipment is on low load or no load operation mode to prevent the leading power factor occurred and achieve a better system power quality. The recommended Fuji Electric contactor selection shown in the table below. -
Page 36: 60 Hz Trap Circuit Recommended Contactor
Disclaimer (continued) Fuji Electric recommends to engage and disengage the trap circuit disconnect using mangetic contactor. The contactor will disconnect the filter’s capacitor when the application’s equipment is on low load or no load operation mode to prevent the leading power factor occurred and achieve a better system power quality. The recommended Fuji Electric contactor selection shown in the table below. -
Page 37: Troubleshooting
Every unit runs through suitable tests in our ISO 9001:2000 factories. Due to this reason no major issues need to be expected if the filter is installed, operated, and maintained as described in this document. In the unlikely event of a problem, please contact your local Fuji Electric or partner for assistance. -
Page 38: Publications Disclaimer
Passive Harmonic Filter series. Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual. In no event will Fuji Electric be liable for any direct or indirect damages resulting from the application of the information in this manual. - Page 39 Note...
- Page 40 Information in this catalog are subject to changes without prior notice. Fuji Electric can accept no responsibility for possible errors in catalog, brochures and other printed material. Fuji Electric is a trademark and property of Fuji Electric Co., Ltd. its subsidiaries and affiliated companies. AL1M-PHF-MNL/V2...
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