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Phoenix Mecano LC1000C Assembly Instruction Manual

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EN Assembly instruction
Lifting column LC1000C
B.018 489
Version 1.0

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Summary of Contents for Phoenix Mecano LC1000C

  • Page 1 EN Assembly instruction Lifting column LC1000C B.018 489 Version 1.0...

  • Page 2: Table Of Contents

    Content Declaration of incorporation LC1000C4 General notes on these assembly instructions5 Liability / Warranty6 Liability6 Product monitoring6 Language of the operating instructions6 Copyright7 Use / Operating personnel8 Intended use8 Non-intended use8 Reasonably foreseeable misapplications8 Who may use, assemble and operate this lifting column?8 Safety9 Safety instructions9 Special safety instructions9...
  • Page 3 Phoenix Mecano Solutions AG 7.3.2 Different heights30 7.3.3 Parallel alignment30 7.3.4 Crooked connecting plates30 7.3.5 The ideal structure31 7.3.6 Load distribution32 Mounting32 Maintenance32 Cleaning32 Disposal and take-back33 Appendix: Connection diagrams34...

  • Page 4: Declaration Of Incorporation Lc1000C4

    IEC 61000 IEC 61000-6-2:2016, EN 61000-6-2:2019, IEC 61000-6-4:2018, EN 61000-6-4:2007+A1:2011 Phoenix Mecano Solutions AG undertakes to transmit the technical documentation on the partly completed machinery in electronic form to the national authorities upon justified request. Person established in the Community authorized to compile the relevant technical documentation:...

  • Page 5: General Notes On These Assembly Instructions5

    Phoenix Mecano Solutions AG General notes on these assembly instructions These assembly instructions are only valid for the lifting column described and are intended as documentation for the manufacturer of the end product into which this incomplete machine is integrated.

  • Page 6: Liability / Warranty6

    Phoenix Mecano Solutions AG accepts no liability for damage or impairment resulting from structural modifications by third parties or modifications to the protective devices on this lifting column. Phoenix Mecano Solutions AG accepts no liability for spare parts that have not been tested and approved by Phoenix Mecano Solutions AG. The EC declaration of incorporation will otherwise become invalid.

  • Page 7: Copyright7

    Individual reproductions, e.g. copies and printouts, may only be made for private/company internal use. The production and distribution of further reproductions is only permitted with the express permission of Phoenix Mecano Solutions AG. It is expressly advised not to make copies of documents relevant to the product - it is always better to download the latest version of the documents from phoenix- mecano.ch in order to prevent the circulation of outdated documents.

  • Page 8: Use / Operating Personnel8

    Moving persons and animals with this lifting column, as an example of improper use, is prohibited. In the event of improper use, the liability of Phoenix Mecano Solutions AG and the general operating permit for this lifting column shall expire.

  • Page 9: Safety Instructions9

    Safety instructions Phoenix Mecano Solutions AG has built this lifting column in accordance with the current state of the art and the existing safety regulations. Nevertheless, danger to persons and property can arise from this lifting column if it is used improperly or not in accordance with its intended use or if the safety instructions are not observed.

  • Page 10: Safety Sign10

    • Hazard symbols used for safety purposes indicate hazardous areas on the product. • Safety-relevant equipment must be checked regularly, at least once a year, for function, damage and completeness. • If the lifting column is mounted overhead, attached loads must be secured against falling by the customer. The danger area below the application must be marked in the documentation of the end product.

  • Page 11: Product Information11

    Drives of the LC1000C variant have an internal control, for example, to keep the speeds almost constant in different load cases, or to run at a lower speed before reaching the end positions. The speed and other parameters can be set via the CAN interface using free...

  • Page 12: Geometry Dimensions12

    Geometry dimensions Figure 1...
  • Page 13 Phoenix Mecano Solutions AG Overview of plug/connector options Figure 2: Master Figure 3: Slave Figure 4: Single drive  Power connector M12-3pin  Signal connector M12-5pin / M12-12pin  Signal connector M12-5pin / M12-12pin...

  • Page 14: Technical Data14

    Technical data Stroke length Until 1000 mm Dimension A (installation dimension) = stroke + 200 mm Standard stroke lengths 100; 150; 200; 250; 300; 350; 400; 500; 600; 700; 800; 900 and 1000 mm Special stroke lengths / installation lengths Customized possible upon request Mounting position any, taking into account the max.
  • Page 15 Phoenix Mecano Solutions AG Overview image of the lifting column Figure 5  Coupling plate top  Inner profile  Middle profile  External profile  Drive unit  Connector panel with connection plugs  Coupling plate bottom...

  • Page 16: Current Consumption16

    Performance charts 6.6.1 Current consumption...
  • Page 17 Phoenix Mecano Solutions AG...

  • Page 18: Speeds18

    6.6.2 Speeds...
  • Page 19 Phoenix Mecano Solutions AG...

  • Page 20: Weight Data20

    6.6.3 Weight data Stroke [mm] EBL [mm] Weight [kg] 10.8 12,2 13,5 14,9 16,2 17,6 18,9 21,6 24,3 1000 29,7 1100 32,4 1000 1200 35,1 *The stated weights may vary slightly due to different attachments (customer-specific).

  • Page 21: First Commissioning21

    Phoenix Mecano Solutions AG First commissioning 6.7.1 General Please read the complete document before commissioning the lifting column(s)! The content of this chapter describes general points for the commissioning of lifting column(s), regardless of their design. It therefore supplements the chapters 6.7.2 and 6.7.3.
  • Page 22 union glands onto the connector hand-tight. If you have a communication cable with an open cable end, connect this to your controller. Make sure that strands that are not connected are insulated. Connect the power cable the power supply to the "Pwr" plug of the lifting column. Screw the union glands onto the connector hand-tight.
  • Page 23 Phoenix Mecano Solutions AG Figure 9 Screw the union fittings onto the plugs hand-tight. Now connect the communication cable that is plugged into the "OUT" device installation plug of the first drive to the "IN" device installation plug of the next drive. Star-shaped wiring is not permitted! Proceed according to this scheme until all "slaves"...
  • Page 24 Figure 11 Figure 12 Connect the stranded wires to your controller and the stabilized power supply according to the connection diagram (see chapter 8). Make sure that there can be no short circuit between the stranded wires and that they have no contact with conductive surfaces. This could permanently damage the lifting column.

  • Page 25: Operation With Multiple Voltage Sources25

    Phoenix Mecano Solutions AG This information is permanently stored within the columns, so that the initialization mode only has to be executed once after a rewiring. If initialization is not possible due to the application, the terminating resistor and the addresses can be configured manually via the CAN bus.

  • Page 26: Initialization Mode26

    For actuators of the LC1000C series from Phoenix Mecano Solutions AG, it is not necessary to manually set a BUS terminating resistor at the last system participant (slave) - this is done fully automatically. The last slave and master have automatically set the terminating resistor for the CAN bus.

  • Page 27: Emergency Operation Mode27

    Phoenix Mecano Solutions AG 6.8.5 Emergency operation mode Under certain circumstances, it may be possible that individual drives in the synchronous system are no longer responsive and can therefore no longer be moved. Possible causes for this could be: •...

  • Page 28: Fine Adjustment Of The Installation Dimension28

    Fine adjustment of the installation dimension The retracted length (installation dimension) can be subsequently corrected by max. + 3 mm. For this purpose, the black protective cover (1) on the upper mounting plate must be removed. An Allen key size 10 is used for adjustment. - Turning counterclockwise (+) = lengthen installation dimension - Turning clockwise (-) = correction of installation dimension Attention: An adjustment of more than +3mm would result in destruction of the drive.

  • Page 29: Phases Of Life29

    The product must be inspected by suitable personnel for visible and functional damage. Damage caused by transport and storage must be reported immediately to the person responsible and to Phoenix Mecano Solutions AG. Commissioning of a damaged lifting column is prohibited.

  • Page 30: Synchronous Operation Of Electric Cylinders And Lifting Columns30

    7.3.1 Synchronous operation of electric cylinders and lifting columns In the following chapters (up to and including chapter 7.4.7) you will see graphical representations of the lifting columns. The specifi- cations and notes apply equally to electric cylinders and lifting columns - with the difference that low lateral loads are permissible for lifting columns, but completely prohibited for electric cylinders, i.e.
  • Page 31 Phoenix Mecano Solutions AG 7.3.5 The ideal structure In a synchronous system, the positions are to be controlled during travel so that all adjustment units have exactly the same height at all times. In practice, this is not possible because a controller must first detect a control deviation before it can eliminate it.
  • Page 32 7.3.6 Load distribution A small example: You build a table with four adjustment units. Each adjustment unit can carry 1000N. So the ad- justment units together may carry a load of Fmax = 4000 N (incl. table top, etc.), provided that the load is symmetrically located in the center of the table.
  • Page 33 Phoenix Mecano Solutions AG Solvent-based cleaners attack the material and can damage it. Attention: Handset does not have protection class IP69K, but IP40 and must therefore not be washed with a high-pressure cleaner or exposed to moisture - damage would be the immediate consequence!
  • Page 34 Appendix: Connection diagrams The following are the existing connection diagrams attached to this document.

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